Acid Rain Program; Continuous Emission Monitoring Rule Revisions
Related Material
Note: EPA no longer updates this information, but it may be useful as a reference or resource.
[Federal Register: May 21, 1998 (Volume 63, Number 98)]
[Proposed Rules]
[Page 28031-28080]
From the Federal Register Online via GPO Access [wais.access.gpo.gov]
[DOCID:fr21my98-42]
[[Page 28031]]
_______________________________________________________________________
Part II
Environmental Protection Agency
_______________________________________________________________________
40 CFR Parts 72 and 75
Acid Rain Program; Continuous Emission Monitoring Rule Revisions; Acid
Rain Program: Determinations Under EPA Study of Bias Test and Relative
Accuracy and Availability Analysis; Proposed Rules
[[Page 28032]]
ENVIRONMENTAL PROTECTION AGENCY
40 CFR Parts 72 and 75
[FRL-6007-8]
RIN 2060-AG46
Acid Rain Program; Continuous Emission Monitoring Rule Revisions
AGENCY: Environmental Protection Agency (EPA).
ACTION: Proposed rule.
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SUMMARY: Title IV of the Clean Air Act (CAA or the Act), as amended by
the Clean Air Act Amendments of 1990, authorizes the Environmental
Protection Agency (EPA or Agency) to establish the Acid Rain Program.
The Acid Rain Program and the provisions in this proposed rule benefit
the environment by preventing the serious, adverse effects of acidic
deposition on natural resources, ecosystems, materials, visibility, and
public health. The program does this by setting emissions limitations
to reduce the acidic deposition precursor emissions of sulfur dioxide
and nitrogen oxides. On January 11, 1993, the Agency promulgated final
rules, including the final continuous emission monitoring (CEM) rule,
under title IV. On May 17, 1995, the Agency published direct final and
interim rules to make the implementation of the CEM rule simpler.
Subsequently, on November 20, 1996, the Agency published a final rule
in response to public comments received on the direct final and interim
rules.
These proposed revisions to the CEM rule would make a number of
further minor changes to make the implementation of the CEM rule
simpler, more streamlined, and more efficient for both EPA and the
facilities affected by the rule. Furthermore, the proposed revisions
would provide reduced monitoring burdens for affected facility units
with low mass emissions. In addition, the proposed revisions would
establish quality assurance requirements for moisture monitoring
systems and add a new flow monitor quality assurance test to assure the
accuracy of data reported from these types of monitoring systems.
Finally, the proposed revisions would create a new monitoring option,
the F-factor/fuel flow method, for certain units.
DATES: Comments. All public comments must be received on or before July
20, 1998.
Public Hearing. Anyone requesting a public hearing must contact EPA
no later than May 31, 1998. If a hearing is held, it will take place
June 8, 1998, beginning at 10:00 a.m.
ADDRESSES: Comments. Comments must be mailed (in duplicate if possible)
to: EPA Air Docket (6102), Attention: Docket No. A-97-35, Room M-1500,
Waterside Mall, 401 M Street, SW, Washington, DC 20460.
Public Hearing. If a public hearing is requested, it will be held
at the Environmental Protection Agency, 401 M Street, SW, Washington,
DC 20460, in the Education Center Auditorium. Refer to the Acid Rain
homepage at www.epa.gov/acidrain for more information or to determine
if a public hearing has been requested and will be held.
Docket. Docket No. A-97-35, containing supporting information used
to develop the proposal is available for public inspection and copying
from 8:00 a.m. to 5:30 p.m., Monday through Friday, excluding legal
holidays, at EPA's Air Docket Section at the above address.
FOR FURTHER INFORMATION CONTACT: Jennifer Macedonia, Acid Rain Division
(6204J), U.S. Environmental Protection Agency, 401 M Street, SW,
Washington, DC 20460, telephone number (202) 564-9123 or the Acid Rain
Hotline at (202) 564-9620. Electronic copies of this notice and
technical support documents can be accessed through the Acid Rain
Division website at http://www.epa.gov/acidrain.
SUPPLEMENTARY INFORMATION: The contents of the preamble are listed in
the following outline:
I. Regulated Entities
II. Background and Summary of the Proposed Rule
III. Detailed Discussion of Proposed Revisions
A. Use of Projections in the Definitions of Gas-fired, Oil-
fired, and Peaking Unit
B. Wording Correction of the Applicability Provisions in Part 72
C. Low Mass Emissions Excepted Methodology
1. Applicability Criteria
2. Method for Determining Emissions
3. Cutoff Limit for Applicability
4. Continuing Applicability Criteria
5. Reduced Monitoring and Quality Assurance Requirements
6. Reduced Reporting Requirements
D. Quality Assurance Requirements for Moisture Monitoring
Systems
E. Certification/Recertification Procedural Changes
1. Initial Certification versus Recertification
2. Disapproval of an Incomplete Application
3. Submittal Requirements for Certification and Recertification
Applications
4. Decertification Applicability
5. Recertification Test Notice
6. Monitoring Plans
7. Submittal Requirements for Petitions and Other Correspondence
F. Substitute Data
1. Missing Data Procedures for CO2 and Heat Input
2. Prohibition Against Low Monitor Data Availability
G. General Authority to Grant Petitions Under Part 75
H. NOX Mass Monitoring Provisions for Adoption by
NOX Mass Reduction Programs
I. Span and Range Requirements
1. Maximum Potential Values
2. Maximum Expected SO2 and NOX
Concentrations
3. Span and Range Values
4. Dual Span and Range Requirements for SO2 and
NOX
5. Adjustment of Span and Range
J. Quality Assurance/Quality Control (QA/QC) Program
1. QA/QC Plan
2. Flow Monitor Polynomial Coefficient
K. Calibration Gas Concentration for Daily Calibration Error
Tests
L. Linearity Test Requirements
1. Unit Operation During Linearity Tests
2. Linearity Test Frequency
3. Linearity Test Method
4. Exemptions
M. Flow-to-Load Test
N. RATA and Bias Test Requirements
1. RATA Frequency
2. RATA Load Levels
3. Flow Monitor Bias Adjustment Factors
4. Number of RATA Attempts
5. Concurrent SO2 and Flow RATAs
6. SO2 RATA Exemptions and Reduced Requirements
7. QA Provisions for SO2 Monitors, for Natural Gas
Firing or Equivalent
8. General RATA Test Procedures
9. Reference Method Testing Issues
10. Alternative Relative Accuracy Specifications and
Specifications for Low-Emitters
11. Bias Adjustment Factors for Low-Emitters
12. Clarification of Diluent Monitor Certification Requirements
13. Daily Calibration Requirements for Redundant Backup Monitors
14. Daily Performance Specification and Control Limits for Low-
Span DP Flow Monitors
O. CEM Data Validation
1. Recalibration and Adjustment of CEMS
2. Linearity Tests
3. RATAs
4. Recertification of Gas and Flow Monitors
5. Recertification and QA
6. Data from Non-Redundant Backup Monitors
7. Missed QA Test Deadlines
P. Appendix D
1. Pipeline Natural Gas Definitions
2. Fuel Sampling
3. Sulfur, Density, and Gross Calorific Value Used in
Calculations
4. Missing Data Procedures for Sulfur Content, Density, and
Gross Calorific Value
5. Installation of Fuel Flowmeters for Recirculation
6. Fuel Flowmeter Testing
[[Page 28033]]
7. Use of Uncertified Commercial Gas Flowmeter
Q. Appendix G
1. Use of ASTM D5373-93 for Determining the Carbon Content of
Coal
2. Changes to Fuel Sampling Frequency
3. Addition of Missing Data Procedures for Fuel Analytical Data
R. Reporting Issues
1. Partial Unit Operating Hours and Emission and Fuel Flow Rates
2. Use of Bias-Adjusted Flow Rates in Heat Input Calculations
3. Removing the Restriction of Using the Diluent Cap Only for
Start-up
4. Complex Stacks--General Issues
5. Complex Stacks--Heat Input at Common Stacks
6. Start-up Reporting--Units Shutdown Over the Compliance
Deadline
7. Start-up Reporting--New Units
8. Recordkeeping and Reporting Provisions
9. Electronic Transfer of Quarterly Reports
S. Revised Traceability Protocol for Calibration Gases
T. Appendix I--New Optional Stack Flow Monitoring Methodology
U. The Use of Predictive Emissions Modeling Systems (PEMS)
IV. Administrative Requirements
A. Public Hearing
B. Public Docket
C. Executive Order 12866
D. Unfunded Mandate Reform Act
E. Paperwork Reduction Act
F. Regulatory Flexibility Act
G. National Technology Transfer and Advancement Act
I. Regulated Entities
Entities potentially regulated by this action are fossil fuel-fired
boilers and turbines that serve generators producing electricity,
generate steam, or cogenerate electricity and steam. While part 75
primarily regulates the electric utility industry, today's proposal
could potentially affect other industries. The proposal includes
NOX mass provisions for the purpose of serving as a model
which could be adopted by a state, tribal, or federal NOX
mass reduction program covering the electric utility and other
industries. Regulated categories and entities include:
------------------------------------------------------------------------
Examples of regulated
Category entities
------------------------------------------------------------------------
Industry.................................. Electric service providers,
boilers and turbines from a
wide range of industries.
------------------------------------------------------------------------
This table is not intended to be exhaustive, but rather provides a
guide for readers regarding entities likely to be regulated by this
action. This table lists the types of entities which EPA is now aware
could potentially be regulated by this action. Other types of entities
not listed in the table could also be regulated. To determine whether
your facility, company, business, organization, etc., is regulated by
this action, you should carefully examine the applicability criteria in
Secs. 72.6, 72.7, and 72.8 of title 40 of the Code of Federal
Regulations. If you have questions regarding the applicability of this
action to a particular entity, consult the person listed in the
preceding FOR FURTHER INFORMATION CONTACT section of this preamble.
II. Background and Summary of the Proposed Rule
Title IV of the Act requires EPA to establish an Acid Rain Program
to reduce the adverse effects of acidic deposition. On January 11,
1993, the Agency promulgated final rules implementing the program,
including the CEM rule (58 FR 3590-3766). Technical corrections were
published on June 23, 1993 (58 FR 34126) and July 30, 1993 (58 FR
40746-40752). A notice of direct final rulemaking and of interim final
rulemaking further amending the regulations was published on May 17,
1995 (60 FR 26510 and 60 FR 26560). Subsequently, on November 20, 1996,
a final rule was published in response to public comments received on
the direct final and interim rules (61 FR 59142-59166) .
The issues addressed by this proposed rule are: (1) revised
definitions of gas-fired, oil-fired, and peaking unit to allow for
changes in unit fuel usage and/or operation; (2) a minor wording
correction of the applicability provisions in Part 72; (3) new excepted
methodologies for units with low mass emissions; (4) new QA/QC
requirements for moisture monitoring systems; (5) clarifying changes to
the certification and recertification process; (6) substitute data
requirements for CO2 and heat input, as well as a
prohibition against low data availability; (7) clarifying revisions to
the petition provisions for alternatives to part 75 requirements; (8)
NOX mass monitoring provisions provided as a model for
adoption by state, tribal, or federal NOX mass reduction
programs; (9) clarifying changes to span and range requirements; (10)
clarifying revisions to general QA/QC requirements; (11) calibration
gas concentrations for daily calibration error tests; (12) linearity
test requirements; (13) a new flow-to-load QA test for flow monitors;
(14) reductions in and/or clarifications to the relative accuracy test
audit (RATA) and bias test requirements; (15) clarifying revisions to
the procedures for CEM data validation; (16) clarifying revisions to
the SO2 emissions data protocol for gas-fired and oil-fired
units (Appendix D); (17) determining CO2 emissions (Appendix
G, sections 2.1 and 5); (18) recordkeeping and reporting changes to
reflect the proposed revisions; (19) a revised traceability protocol
(Appendix H); and (20) a new optional F-factor/fuel flow method
(Appendix I). In addition, the preamble also includes a discussion on
potential provisions to allow for the use of predictive emissions
modeling systems (PEMS) as an alternative to CEMS for certain units.
Many of the changes proposed today are minor technical revisions
based on comments received from utilities following the initial
implementation of part 75. Based on experience gained in the early
years of the program, utilities have developed a number of suggestions
that EPA believes would simplify and streamline the monitoring process
without sacrificing data quality. In addition, the Agency is proposing
to reduce the monitoring requirements for units with low mass emissions
to reduce burdens on those types of units and to add new monitoring
options for some units. The Agency has also proposed new quality
assurance requirements based on gaps identified by EPA during
evaluation of the initial implementation of part 75. Finally, several
minor technical changes are also proposed in order to maintain
uniformity within the rule itself and to clarify various provisions.
III. Detailed Discussion of Proposed Revisions
A. Use of Projections in the Definitions of Gas-Fired, Oil-Fired, and
Peaking Unit
Background
Section 72.2 of the January 11, 1993 rule provides definitions for
the terms ``gas-fired,'' ``oil-fired,'' and ``peaking unit.'' Each
definition provides a limit on the fuel usage or capacity factor
averaged over a three year period, as well as an individual limit on
each of the three years, in order to qualify under the definition. The
May 17, 1995 revisions to part 75 amended those definitions by adding
provisions for how a unit would initially qualify to meet the
definition. Each definition provides for the case where a unit has
three years of historical data demonstrating qualification, as well as
the case where a unit does not have data for one or more of the three
previous years (e.g., a new unit or a unit that has been in an extended
shutdown). In addition, the gas-fired definition provides for the case
where a unit's fuel usage is projected to change on or before January
1, 1995 and the peaking unit definition provides for the case where a
unit's capacity factor is projected to change on or before the
certification deadline (either 1995 or 1996) for NOX
[[Page 28034]]
monitoring in Sec. 75.4. In each case where historical data does not
exist or is not representative based on projected change, the amended
definitions set provisions for allowing projections of unit operation
to be used in place of historical data in order to meet the criteria of
the respective definition. However, none of the three definitions
provides for the case where a unit's fuel usage or capacity factor is
expected to change after initial classification.
Under the existing rule, the importance of determining whether a
unit qualifies under the definitions of gas-fired, oil-fired, and
peaking unit, centers on the differences in regulatory requirements and
options for different classifications of units. For example, under
Sec. 75.11(d)(2), a unit that qualifies as gas-fired or oil-fired has
an additional option for monitoring SO2 emissions using the
excepted protocol of Appendix D, in lieu of an SO2 CEMS and
flow monitor. Additionally, under Sec. 75.14(c), a unit that qualifies
as gas-fired is exempt from opacity monitoring, and, under section 2.3
of Appendix G to part 75, a gas-fired unit has an additional option for
determining CO2 mass emissions in lieu of a CO2
CEMS or using carbon sampling in conjunction with a fuel flowmeter.
Qualifying under the definition of peaking unit also has the advantage
of allowing additional regulatory options. For example, a peaking unit
has the option of monitoring NOX emission rate using the
excepted protocol under Appendix E, in lieu of a NOX CEMS.
Further, under section 2.3.1 of Appendix B to part 75, a peaking unit
is required to perform annual quality assurance flow monitor RATAs at a
single load level instead of at three load levels.
Utility representatives have contacted EPA for guidance about how a
change in the manner of operation of the unit after certification and
initial classification of the unit affects the status of the unit with
respect to the definitions of gas-fired, oil-fired, and peaking unit.
For example, a utility representative contacted the Agency about a unit
designed to burn gas and/or oil that historically had burned primarily
oil and was classified as an oil-fired unit. The utility had decided to
switch from oil to burn almost entirely gas at the unit and asked
whether it was necessary to wait three years after the switch to gas in
order to gather three years of historical data, to qualify for the
additional regulatory options available only for gas-fired units. The
utility requested permission to use projections of fuel usage certified
by the designated representative, to demonstrate that the unit would
meet the gas-fired definition after the switch to gas, so that the unit
could be exempt from opacity monitoring and qualify to use equation G-4
to determine CO2 mass emissions. The existing rule would
require such a unit to wait three years after the change in operation
in order to qualify as gas-fired. Based on EPA's experience of
implementing the provisions of Parts 72 and 75, the definitions of the
terms gas-fired, oil-fired, and peaking unit are not sufficiently
detailed or flexible to address situations where a permanent change in
the manner of operation after the initial classification (i.e, capacity
factor or fuel usage) affects the gas-fired, oil-fired, or peaking unit
status.
Discussion of Proposed Changes
Today's proposal would amend the definitions of the terms gas-
fired, oil-fired, and peaking unit, to add provisions for an existing
unit that does not presently qualify under the definition but that
experiences a permanent change in operation (i.e., fuel usage for the
gas-and oil-fired definitions and capacity factor for the peaking unit
definition).
For the definition of gas-fired, the proposed revisions would allow
an existing unit to qualify under the definition if the designated
representative submits a minimum of 720 hours of unit operating data
demonstrating that the unit meets the percentage criteria of a gas-
fired unit (i.e., no less than 90.0 percent of the unit's heat input
from the combustion of gaseous fuels with a total sulfur content no
greater than natural gas and the remaining heat input from the
combustion of fuel oil), accompanied by a certification statement from
the designated representative. The designated representative statement
would certify that the changed pattern of fuel usage, represented in
the 720 hours of data, is considered permanent and is projected to
continue for the foreseeable future.
The proposed definition of oil-fired unit would simplify the
provisions for qualification, for purposes of part 75. The proposed
definition would simply require that a unit burn only fuel oil and
gaseous fuels with a total sulfur content no greater than natural gas
and that the unit does not meet the definition of gas-fired, in order
to qualify as oil-fired. With this simplification, a unit could qualify
under any of the following circumstances: (1) a new unit projected to
burn only fuel oil and gaseous fuels with a sulfur content no greater
than natural gas but projected to burn too much oil to qualify as gas-
fired; (2) an existing gas-fired unit, which burns only fuel oil and
natural gas, but which exceeds the gas-fired annual limit of 15 percent
of the annual heat input from fuel oil; and (3) an existing coal-fired
unit that is converted to only burn fuel oil and/or gas but which
projects it will burn too much oil to qualify as gas-fired.
The proposed definition of peaking unit would allow an existing
unit whose capacity factor is projected to change, to qualify as a
peaking unit if the designated representative submits a demonstration
satisfactory to the Administrator that the unit will qualify as a
peaking unit, using the three calendar years beginning with the first
full year following the change in the unit's capacity factor as the
three year period. This demonstration would need to show that the
unit's capacity factor in the year following the permanent change in
operation did not exceed 10.0 percent and that the projected average
annual capacity factor for the unit in the three year period and the
projected capacity for each of the two individual projected years will
meet the definition of a peaking unit.
Additionally, under today's proposal, the gas-fired definition
would be revised to clarify the requirements as they apply for the
purposes of part 75 versus the requirements for the purposes of all
other Parts under the Acid Rain Program. This proposed revision is
merely editorial and would not change the intent of the existing
regulation.
Rationale
The Agency proposes to allow projections of fuel usage or capacity
factor in conjunction with some actual data to be used for the purpose
of meeting the criteria of the gas- or oil-fired or peaking unit
definitions, respectively. The Agency believes it is unnecessary to
require three years to pass before a unit that the designated
representative certifies has permanently changed its manner of
operation is allowed to utilize the additional regulatory options
allowed for units meeting the definitions of gas-fired, oil-fired, and
peaking unit. The Agency believes it is sufficient to require the
designated representative to submit representative data that the unit
would qualify under the definition following the permanent change in
operation or fuel usage (i.e., 720 hours for the gas-fired definition
and a full year for the peaking unit definition) and to certify that
the change in fuel usage or capacity factor is considered permanent and
that the unit is expected to continue to meet the definition of gas-
fired, oil-fired, or peaking unit, as applicable, into the foreseeable
future.
Under the existing rule, the peaking unit definition does provide
for the
[[Page 28035]]
situation where a unit's operation is projected to change and the unit
will meet the peaking unit definition with those projections. However,
this provision is limited to the case where a unit's operation has
changed by the certification deadline for NOX monitoring.
The existing rule does not provide for the scenario where a change to
the unit's operation after the certification deadline would affect the
peaking unit status and where the designated representative might want
to take advantage of regulatory options that are available under this
new status.
EPA believes that it is appropriate to allow a unit to use the
regulatory options that are only allowed for peaking units, if a unit's
operation permanently changes such that it meets the capacity factor
definition with one year of actual data and two years of projections.
If the projections are incorrect, the unit will lose its peaking unit
status and will not be able to use projections again to qualify.
Similarly, under the existing rule, the gas-fired definition does
provide for the situation where an existing unit that does not qualify
under the gas-fired definition experiences a change in operations or
fuel usage that would result in the unit qualifying as gas-fired in
future years. However, this provision is limited to the case where a
unit's operation has changed by the certification deadline for
SO2 and opacity monitoring, from 1995 through 1997. The
existing rule does not provide for the scenario where a change to the
unit's fuel usage after the certification deadline would affect the
gas-fired status and that the designated representative might want to
take advantage of regulatory options that are available under this new
status.
However, EPA believes that it is appropriate to allow a unit to use
the regulatory options that are only allowed for gas-fired units, if a
unit's fuel usage permanently changes such that it meets the gas-fired
definition with 720 hours of actual data and projections of fuel usage
to make up the remainder of the three year period. If the projections
are incorrect, the unit will lose its gas-fired status and will not be
able to use projections again to qualify.
B. Wording Correction of the Applicability Provisions in Part 72
Background
Section 72.6(b)(1) currently includes, in the list of types of
units that are unaffected units under the Acid Rain Program, ``[a]
simple combustion turbine that commenced operation before November 15,
1990.'' 40 CFR 72.6(b)(1). Title IV actually provides, through
statutory definitions and provisions setting emission limitations, that
a simple combustion turbine that commenced commercial operation before
the enactment of title IV, i.e., November 15, 1990, is an unaffected
unit. A simple combustion turbine commencing commercial operation on or
after November 15, 1990 is an affected unit (unless it is exempt under
some other provision, e.g., the new units exemption under Sec. 72.7).
To begin, the definition of ``existing unit'' in section 402(8) of
the Act excludes existing simple combustion turbines (i.e., those that
commenced commercial operation prior to November 15, 1990) and so
excludes them from being affected units subject to an SO2
emission limitation under section 405(a)(1). As stated in that section
402(8):
``existing unit'' means a unit * * * that commenced commercial
operation before the date of enactment of the Clean Air Act
Amendments of 1990 [i.e., November 15, 1990] * * * For purposes of
this title, existing units shall not include simple combustion
turbines * * * 42 U.S.C. 7651a(8).
In contrast, the statutory definition of ``new unit'' does not exclude
any new simple combustion turbines, and under section 403(e), all new
utility units are affected units subject to an SO2 emission
limitation. As stated in section 402(10):
``new unit'' means a unit that commences commercial operation on or
after the date of enactment of the Clean Air Act Amendments of 1990
[i.e., November 15, 1990]. 42 U.S.C. 7651a(10).
A unit that commences commercial operation after November 15, 1990, and
so does not meet the definition of ``existing unit'', is therefore a
new unit and an affected unit subject to Acid Rain Program
requirements.
While Sec. 72.6(b)(1) states that a simple combustion turbine that
``commenced operation'' before November 15, 1990 is not an affected
unit, EPA interprets this provision, consistent with the Act, to refer
to commencement of commercial operation. However, in order to remove
any ambiguity and any possibility of erroneous application of the
statutory exemption for simple combustion turbines, EPA believes that
the regulatory provision should be corrected.
Discussion of Proposed Changes
Today's proposal would revise the existing Sec. 72.6(b)(1) in order
to make it consistent with title IV of the Act. EPA proposes to revise
the language of the provision to refer expressly to ``commercial
operation,'' rather than simply ``operation,'' of a simple combustion
turbine.
Rationale
EPA notes that the existing Sec. 72.6(b)(1) was not intended to
deviate from the provisions in the Act concerning simple combustion
turbines. In proposing the applicability provisions that were finalized
(with changes) as Sec. 72.6, EPA explained that:
simple combustion turbines would be subject to Acid Rain Program
requirements in Phase II (as new units) if such units commenced
commercial operation on or after November 15, 1990, because the
statutory exemption for simple combustion turbines is only
applicable to existing units. 56 FR 63002, 63008 (1991).
In noting that new simple combustion turbines are affected units, EPA
requested comment on whether a ``de minimis exclusion should be
included in the final rule'' for ``very small units'' from the Acid
Rain Program. Id. In response to comments supporting an exemption for
simple combustion turbines and other units, EPA established in the
final rule an exemption for new units (including new simple combustion
turbines) serving generators with total capacity of 25 MWe or less. 58
FR 3590, 3593-4 (1993); Response to Comment at P-22 and P-23 (1993). In
the final rule preamble, EPA did not indicate any intention to make any
other changes concerning the applicability of the Acid Rain Program to
new simple combustion turbines.
C. Low Mass Emissions Excepted Methodology
Background
In the January 11, 1993 Acid Rain permitting rule, EPA provided for
a conditional exemption from the emissions reduction, permitting, and
emissions monitoring requirements of the Acid Rain Program for new
units having a nameplate capacity of 25 MWe or less that burn fuels
with a sulfur content no greater than 0.05 percent by weight, because
of the de minimis nature of their emissions (see 58 FR 3593-94 and
3645-46). Moreover, in the January 11, 1993 monitoring rule, EPA
allowed gas-fired and oil-fired peaking units to use the provisions of
Appendix E, instead of CEMS, to determine the NOX emission
rate, stating that this was a de minimis exception. EPA allowed this
exception from the requirements of section 412 of the Clean Air Act
because the NOX emissions from these units would be
extremely low, both
[[Page 28036]]
collectively and individually, and because the cost of measuring a ton
of NOX with CEMS could be several hundred dollars per ton of
NOX monitored (see 58 FR 3644-45). One utility wrote to the
Agency, suggesting that the Agency consider further regulatory relief
for other units with extremely low emissions that do not fall under the
categories of small new units burning fuels with a sulfur content less
than or equal to 0.05 percent by weight or gas-fired and oil-fired
peaking units (see Docket A-97-35, Item II-D-31). The utility
specifically suggested that the Agency consider an exemption, the
ability to use Appendix E, or some other simplified methods which are
more cost effective.
In the process of implementing part 75, other utilities also have
suggested to EPA that it provide regulatory relief to low mass emitting
units (see Docket A-97-35, Items II-D-29, II-E-25). These units might
be low mass emitting because they use a clean fuel, such as natural
gas, and/or because they operate relatively infrequently. Some
utilities stated that they spend a great deal of time reviewing the
emissions data when preparing quarterly reports for these units. Others
indicated that it would be important to reduce monitoring and quality
assurance (QA) requirements in order to save time and money currently
devoted to units with minimal emissions (see Docket A-97-35, Item II-E-
25).
Discussion of Proposed Changes
Today's proposal would incorporate optional reduced monitoring,
quality assurance, and reporting requirements into part 75 for units
that burn only natural gas or fuel oil, emit no more than 25 tons of
SO2 and no more than 25 tons of NOX annually, and
have calculated annual SO2 and NOX emissions
(reflecting their potential emissions during actual operation) that do
not exceed such limits.
A unit would initially qualify for the reduced requirements by
demonstrating to the Administrator's satisfaction that the unit meets
the applicability criteria in proposed Sec. 75.19(a). Proposed
Sec. 75.19(a) would require facilities to submit historical actual (or
projections, as described below) and calculated emissions data from the
previous three calendar years demonstrating that a unit falls below the
25-ton cutoffs for SO2 and NOX. The calculated
emissions data for the previous three calendar years would be
determined by applying the emission factors and maximum rated hourly
heat input, under Sec. 75.19(c), to the hours of operation and fuel
burned during the previous three calendar years. The data demonstrating
that a unit meets the applicability requirements of Sec. 75.19(a) would
be submitted in a certification application for approval by the
Administrator to use the low mass emissions excepted methodology. The
Agency requests comments on whether a unit that exceeded the 25-ton
emissions cutoff for a part of the previous three years, but that has
made a permanent change in the operation of the unit such that it would
expect to meet the applicability criteria based on projections of
future operation, should be allowed to use the excepted methodology.
For units that lack historical data for one or more of the previous
three calendar years (including new units that lack any historical
data), proposed Sec. 75.19(a) would require the facility to provide (1)
any historical emissions and operating data, beginning with the unit's
first calendar year of commercial operation, that demonstrates that the
unit falls under the 25-ton cutoffs for SO2 and
NOX, both with actual emissions and with calculated
emissions using the proposed methodology, as described above; and (2) a
demonstration satisfactory to the Administrator that the unit will
continue to emit below the tonnage cutoffs (e.g., for a new unit,
applying the emission rates and hourly heat input, under Sec. 75.19(c),
to a projection of annual operation and fuel usage to determine the
projected mass emissions).
For units with historical actual (or projections, as described
above) emissions and calculated emissions falling below the tonnage
cutoffs, facilities would be allowed to use the optional methodology in
proposed Sec. 75.19(c) in lieu of either CEMS or, where applicable, in
lieu of the excepted methods under Appendix D, E, or G for the purpose
of determining and reporting heat input, NOX emission rate,
and NOX, SO2 , and CO2 mass emissions.
Under the optional methodology in proposed Sec. 75.19(c), a facility
would calculate and report hourly SO2 and CO2
mass emissions based on the unit's maximum rated hourly heat input and
the appropriate emission factor, defined in Sec. 75.19(c), Tables 1a
and 1c, for the fuel burned that hour. Similarly, a facility would
calculate and report hourly NOX mass emissions as the
product of the maximum rated hourly heat input and the appropriate fuel
and boiler type NOX emission rate located in proposed Table
1b. The facility would no longer be required to keep monitoring
equipment installed on low mass emissions units, nor would it be
required to meet the quality assurance test requirements or QA/QC
program requirements of Appendix B to part 75. Moreover, emissions
reporting requirements would be reduced by requiring only that the
facility report the unit's hourly mass emissions of SO2 ,
CO2 , and NOX, the unit's NOX emission
rate, and the fuel type burned for each hour of operation, and report
the quarterly total and year-to-date cumulative mass emissions, heat
input, and operating time, in addition to the unit's quarterly average
and year-to-date average NOX emission rate for each quarter.
Facilities would continue to be required to monitor, record, and report
opacity data for oil-fired units, as specified under Secs. 75.14(a),
75.57(f), and 75.64(a)(iii) respectively. Under Sec. 75.14(c) and (d),
however, gas-fired, diesel-fired, and dual-fuel reciprocating engine
units would continue to be exempt from opacity monitoring requirements.
If an initially qualified unit were subsequently to burn fuel other
than natural gas or fuel oil, the unit would be disqualified from using
the reduced requirements starting the first date on which the fuel
(other than natural gas or fuel oil) was burned.
In addition, if an initially qualified unit were to subsequently
exceed the 25-ton cutoff for either SO2 or NOX
while using the proposed methodology, the facility would no longer be
allowed to use the reduced requirements in proposed Sec. 75.19(c) for
determining the affected unit's heat input, NOX emission
rate, or SO2 , CO2 , and NOX mass
emissions. Proposed Sec. 75.19(b) would allow the facility two quarters
from the end of the quarter in which the exceedance of the relevant 25-
ton cutoff(s) occurred to install, certify, and report SO2 ,
CO2 , and NOX data from a monitoring system that
meets the requirements of Secs. 75.11, 75.12, and 75.13, respectively.
Rationale
In addressing concerns from utilities about the cost of monitoring,
quality assurance testing, and reporting emissions from low-emitting
sources, EPA considered how to establish reduced requirements.
Utilities have indicated to EPA that it would be more helpful for the
Agency to reduce testing requirements for monitoring equipment than it
would be to reduce only reporting requirements (see Docket A-97-35,
Item II-E-25). The Agency considered whether a reduction in monitoring
or reporting requirements might have unintended adverse consequences
for the environment. In order to minimize this possibility, but still
make the program more cost
[[Page 28037]]
effective for facilities, the Agency is proposing to allow an exception
from full monitoring and reporting requirements for low mass emitting
units. In proposing these reduced requirements, the Agency is
exercising its discretion to allow de minimis exceptions from statutory
requirements in administering the Clean Air Act (see, e.g., Alabama
Power Co. v. Costle, 636 F.2d 323, 360-61 (D.C. Cir. 1979); and 58 FR
3593-94 and 3645-46). The Agency, in exercising its discretion,
believes that in light of the de minimis aggregate amount of emissions
from low-emitting units as a group, little or no environmental benefit
would be derived from continuing to require the additional accuracy of
monitoring data from low-emitting units under the existing regulations,
if such units are subjected instead to the proposed optional
requirements. EPA also notes that any such benefit would be greatly
outweighed by the cost of providing the more accurate data.
In drafting today's proposal, the Agency considered six relevant
questions: (1) What parameters should the applicability criteria be
based on? (2) How should estimated emissions be calculated? (3) What
cutoff emission level should be used to determine applicability of the
reduced requirements? (4) What should the on-going applicability
requirements be? (5) What should the reduced monitoring and quality
assurance requirements be for these units? and (6) What should the
recordkeeping and reporting requirements be for these units?
1. Applicability Criteria
The Agency believes that the initial criteria for a unit to qualify
for the excepted monitoring should be consistent with the on-going
criteria for using such monitoring so that only units that can likely
continue to use the methodology will qualify in the first place. With
the reduced monitoring requirements under this exception, a unit will
not need to install monitors. Consequently, the Agency believes that
the on-going applicability criteria should not depend on measurements
from emissions monitoring equipment and that actual emissions data or
actual heat input data, which are measured by the monitoring equipment,
would not be appropriate as the primary applicability criteria for
initial qualification for the exception or as the criteria for on-going
qualification.
The Agency considered what criteria, other than actual
measurements, should be used as a basis for determining applicability
to use the reduced monitoring and reporting exception. EPA considered
various parameters to use in the applicability criteria, including:
estimated emissions or heat input, the fuel burned, the unit capacity
factor, and annual generation measured in MW-hr. Because the Agency's
objectives for the exception include ensuring that the total emissions
from the group of units that would qualify under the exception are de
minimis and allowing more cost effective monitoring for units in such a
group, the Agency believes it would be preferable to base the
applicability on estimated emissions. While it may be simpler to base
qualification for reduced monitoring solely on the fuel burned, the
unit capacity factor, or the annual generation than to estimate the
emissions, the Agency believes that it would be more difficult under
that approach to ensure that total emissions that qualify under the
exception were de minimis. The Agency further believes that using any
of the other parameters, while attempting to ensure that the total
emissions from the group are de minimis, might exclude some units that
actually have low emissions. For example, a unit that burns mostly
natural gas with emergency oil would be excluded from an exception
limited to units that burn only natural gas. The Agency believes that
an applicability criteria based on emissions would relate more directly
to the objectives behind the optional exception than would other
operating factors that might serve as a proxy for emissions.
2. Method for Determining Emissions
The Agency considered several methods for determining the estimated
emissions as the basis for applicability of the reduced monitoring and
reporting excepted methodology. For each of the methods considered,
rather than using actual measured sulfur and carbon values,
CO2 , SO2 , and flow CEM readings, NOX
CEM readings, or NOX values from an Appendix E
NOX-versus-heat input correlation, a facility would
calculate the unit's emissions based on an emission rate factor and
default heat input. Since the units that would qualify for the excepted
methodology would still be accountable for reporting emissions to the
Agency and surrendering allowances based on those emissions, where
applicable, the emissions estimations would not just be used to
determine if the unit qualifies under the exception; the reported
estimations would also be used to determine compliance. The Agency
considered its goals for emissions accounting in order to establish the
emission rate factors and default heat input. The Agency maintains that
it would be inappropriate to select values that would potentially
underestimate emissions, thereby undermining the Agency's ability to
determine compliance and achieve emission reductions under title IV or
any other regulatory program involving SO2 , CO2 ,
or NOX. Some industry representatives suggested that
facilities would be willing to use a conservative emission estimate,
such as a maximum potential emission rate times the maximum heat input,
if it would allow them to save time and money currently spent on
monitoring and quality assurance (see Docket A-97-35, Items II-D-30,
II-D-43, II-D-45, II-E-13, and II-E-25).
The Agency explored basing the estimated emissions on a unit's
maximum potential emissions, i.e., converting the unit's nameplate
capacity (which assumes maximum possible operation) to a maximum annual
heat input for the unit and multiplying by the unit's maximum emission
rate (which assumes the highest emission rate of all fuels capable of
being burned at the unit). This option would have several advantages.
It would ensure that emissions are not underestimated, would allow for
reduced monitoring requirements, and would ensure that a unit that
initially qualifies for the exception would continue to qualify without
having to reevaluate the unit's emissions each year (unless some
modification was made to the unit to increase its nameplate capacity or
allow a higher emitting fuel to be burned). This approach, however,
would likely disqualify gas-fired units that sometimes burn oil or
peaking units that operate infrequently, since maximum potential
emissions would be substantially higher than their actual emissions and
would likely exceed the applicability criteria limit. Using this method
to estimate emissions for purposes of an applicability cutoff would
greatly diminish the usefulness of the reduced requirements and would
fail to fully meet the intended purpose of today's proposal.
In place of using a heat input derived from maximum possible
operation (i.e., nameplate capacity), the Agency considered estimating
heat input by multiplying the actual operating hours times a maximum
rated hourly heat input for the unit. While this would require re-
evaluation of a unit's eligibility each year, this would allow an
infrequently operated peaking unit to qualify if its emissions are low,
which EPA believes is worth the additional burden of annual re-
evaluation. Therefore, the Agency is proposing to use maximum rated
hourly heat input as the heat input in the emissions
[[Page 28038]]
estimation. Maximum rated hourly heat input would be defined, in
Sec. 72.2, as a unit-specific maximum hourly heat input (mmBtu) based
on the manufacturer's rating of the unit or, if that value has been
exceeded in practice, based on the highest observed hourly heat input.
In addition, there would be provisions for a lower maximum hourly heat
input to be used if the unit has undergone modifications which
permanently limit its capacity.
The Agency also considered what emission rate(s) to apply, instead
of using the highest emission rate of all fuels capable of being burned
at the unit, in order to avoid underestimation and to allow a unit that
primarily burns gas but has the ability to burn oil to qualify for the
reduced requirements. The Agency believes that it would be appropriate
to use emission rates based on uncontrolled emissions for the actual
fuel burned in any given hour to estimate emissions for purposes of the
initial and on-going applicability cutoffs to qualify to use the low
mass emissions excepted methodology and for purposes of emissions
reporting, allowance accounting, and compliance. This approach would
avoid disqualifying gas-fired units simply because of their occasional
use of oil and would also avoid underestimating emissions.
For determining SO2 mass emissions using the low mass
emissions methodology, EPA proposes the use of emission factors in lb/
mmBtu based on its AP-42 air pollution emission rate factors, which are
established from the sulfur content and gross calorific value of the
fuel being burned (see Docket A-97-35, Items II-A-11, II-I-1). Since
the SO2 emissions are directly proportional to the amount of
sulfur in the fuel and in light of the limited variability in the
sulfur content of natural gas and oil, the proposed SO2 mass
emission factors should be fairly representative of uncontrolled,
actual emissions. Because of the relatively low sulfur content of
natural gas or oil, it is doubtful that any of such units have
SO2 controls. The proposed factors fall within the typical
range of sulfur content and gross calorific value for each fuel,
although somewhat on the conservative side for sulfur content of diesel
fuel and natural gas other than pipeline natural gas.
For determining NOX mass emissions and emission rate,
EPA proposes using the fuel- and unit-type-specific NOX
emission rate factors based on 90th percentile emission rate data
reported under part 75 generally for uncontrolled units (see Docket A-
97-35, Item II-A-9). While attempting to develop an accounting approach
for NOX emissions from low mass emission units, EPA
encountered several issues. The first issue involves the use of AP-42
factors. During the finalization of the core part 75 monitoring rule,
EPA considered allowing peaking units with negligible emissions both
individually and collectively to estimate NOX emissions
using AP-42 emission rate factors. EPA rejected this approach in the
January 11, 1993 final rule preamble at 58 FR 3644-45 because the AP-42
emission rate factors are derived from industry-wide average estimates
of emissions for different fuel and boiler types and are not based on
actual historical operating experience of the units to which the
estimates would be applied. Applying AP-42 factors could result in
underestimation of NOX emissions because actual
NOX emissions can vary significantly from unit to unit. The
formation of NOX from the combustion of fossil fuels is
dependent on the amount of nitrogen in the fuel being combusted and on
the mix of nitrogen and oxygen in combustion air. Further, the
NOX formation process depends on unit-specific factors of
combustion gas temperature and stoichiometry of fuel and air local to
the flame. Consequently, there can be significant variations in the
level of NOX emissions from unit to unit due to variations
in combustion conditions. Therefore, EPA is not proposing the use of
AP-42 factors to estimate NOX emissions from low mass
emissions units. Instead, now that three years of actual historical
operating data collected under part 75 are available, it was possible
to develop the default NOX emission rate factors being
proposed today. Although the default NOX emission rate
factors in today's proposal are generic factors, they should not
underestimate NOX emissions because they are based on the
90th percentile of actual annual average emission rates reported
generally from uncontrolled units under part 75.
The Agency also considered using site-specific NOX
emission rate factors based on historical emission data or emissions
testing data for the unit. For example, a facility might use the
maximum value ever recorded by the CEM for the unit, or it might use
the highest NOX emission rate value calculated from the
unit's most recent Appendix E NOX test, or it might use
site-specific values similar to those discussed in the guidance manual
for implementing the NOX budget program in the OTR (see
Docket A-97-35, Item II-I-7). The application of site-specific
NOX emission factors for low mass emission units raises
several issues. First, for units with pollution controls where the
emission factor is based on controlled emissions, the site-specific
emission factor could underestimate actual emissions if the controls
are not operating properly. EPA considered only allowing site-specific
NOX emission factors with units that do not utilize
NOX emission controls; however, EPA realizes that many units
employ at least some form of NOX emission controls (e.g.,
water or steam injection). EPA also considered allowing a source with
controls to use a site-specific emission factor only if it could
demonstrate that the pollution controls are operating properly.
However, this would involve extensive, additional recordkeeping and
tracking to verify the proper operation of pollution controls and
ensure that emissions are not underestimated; this would run contrary
to the general approach under the exception of reducing monitoring and
reporting requirements. A second issue involves verifying that the
site-specific NOX emission factor is still representative
over time or after unit modifications. This would require future
NOX emission rate testing. Therefore, for purposes of
creating a methodology that is simple to implement and in order to
reduce future testing requirements for facilities with low mass
emitting units, the Agency proposes instead using NOX
emission rate factors based on fuel and unit type and reflecting
uncontrolled emissions. EPA requests comments on this approach, whether
other approaches should be used, and especially whether there are any
additional boiler types not represented in today's proposed rule for
which NOX emission rates should be provided.
For determining CO2 mass emissions, today's rule
proposes to use CO2 emission rate factors in tons/mmBtu. The
CO2 emission rate factors are derived based on ideal gas
theory and standard Agency Fc factors for estimating the
volume of CO2 to be emitted when a certain heat input of a
particular fuel is burned (see Docket A-97-35, Item II-A-11). This
resembles the approach currently used in Equation G-4 of Appendix G for
gas-fired units.
Therefore, the Agency believes that an appropriate method of
estimating emissions for the purposes of qualifying for a reduced
monitoring and reporting exception and for purposes of emissions
accounting and compliance for units under the exception is to calculate
emissions based on the actual number of operating hours and the actual
fuel burned using maximum rated hourly heat input and fuel-based and,
for NOX unit-type-based, emission factors. The Agency
requests comments on this approach and on whether an alternate
[[Page 28039]]
approach should be used. While the Agency believes that the resulting
emissions estimates will in most, if not all, cases be conservative and
result in an overestimation of emissions, it would be possible, however
unlikely, that the estimate could underestimate the actual emissions
for some types of units. Therefore, for existing units with historical
emissions data available, the proposal would require that in addition
to meeting the applicability criteria using the emissions estimates
calculated as described above, the unit would have to meet the cutoffs
for initial qualification for the exception using the actual annual
emissions monitored during the three years prior to applying to use the
exception.
3. Cutoff Limit for Applicability
EPA began developing applicability criteria by first considering
the level of projected aggregate emissions determined to be de minimis
for purposes of developing the new unit exemption promulgated in the
January 11, 1993 Acid Rain permitting rule (see 58 FR 3593-94 and 3645-
46). Aggregate emissions projected for units under the exemption were
approximately 138 cumulative tons of SO2 and 1934 cumulative
tons of NOX emitted per year. The Agency then conducted a
study of actual emissions data from 1996 quarterly reports under part
75 and evaluated potential tonnage cutoffs for SO2 and
NOX. The Agency compared the cumulative mass emissions from
groups of units emitting less than various specified amounts to the
total emissions reported under the Acid Rain program during the year
(see Docket A-97-35, Item II-A-10). For example, the study shows what
proportion of total SO2 was emitted by units with both
actual and potential 1 emissions of 25 tons or less per
year, 50 tons or less per year, 60 tons or less per year, and 75 tons
or less per year. From these analyses, EPA also estimated how many
units might be eligible for reduced requirements for determining
emissions and how much of an impact the new emissions accounting option
would have on nationwide emissions accounting.
---------------------------------------------------------------------------
\1\ The terms ``potential emissions'' used in this section of
the preamble have a different meaning than the terms ``potential to
emit'' used elsewhere by the Agency.
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EPA is proposing cutoff values of 25 tons per year of
SO2 and 25 tons per year of NOX. In order to
qualify as a low mass emissions unit, a unit would have to demonstrate
that both actual historical emissions and potential emissions
(calculated with maximum hourly heat input, emission factors and
either, for existing units, actual historical number of operating hours
or, for new units, projections of future annual operating hours) do not
exceed 25 tons each for SO2 and NOX on an annual
basis. Based upon its analyses (see Docket A-97-35, Item II-A-10), EPA
estimates that this tonnage cutoff level would mean that the group of
units subject to the proposed reduced requirements, even after Acid
Rain Program emission reductions are considered, would have total
annual emissions of about 16 tons of SO2 and 90 tons of
NOX (less than a thousandth of a percent of total annual
SO2 emissions and about 0.002 percent of total annual
NOX emissions for all affected units). Both amounts, 16 tons
of SO2 and 90 tons of NOX, are less than the
total number of tons of those pollutants determined to be de minimis
for purposes of the new unit exemption. Today's proposal to treat low
mass emission units as de minimis is consistent with the de minimis
conclusions reached for new units.
While the reduced requirements are somewhat less accurate than the
methodologies under the existing regulations, the reduced requirements
are intended to yield emissions data that are conservative and that, to
the extent they are inaccurate, are likely to overstate emissions.
Moreover, EPA believes that the level of inaccuracy (i.e.,
overstatement of emissions) would similarly be extremely low (i.e.,
less than a thousandth of a percent). Both the total emissions subject
to the reduced requirements and the potential amount of overstatement
of emissions are de minimis. Moreover, any overstatement of regulated
emissions would have the effect of tightening emission limits (e.g., by
requiring surrender of more allowances for SO2 than
otherwise). Any overstatement of other emissions would be too small to
affect adversely the air quality related activities (e.g., air quality
modeling) for which the emissions data would be used.
EPA would, however, be concerned about extending today's proposed
reductions in monitoring, quality assurance, and reporting requirements
to units that exceed the 25-ton cutoffs for actual or potential
emissions. Section 412 of the CAA requires all affected units to
monitor SO2 , volumetric flow, NOX, and opacity
using continuous emission monitoring systems or an alternative
monitoring system approved by the Administrator as having the same
precision, reliability, accessibility, and timeliness. In addition,
section 412 of the Act requires that emissions data be quality-assured.
Section 821 of the Clean Air Act Amendments of 1990 provides that,
through regulations issued by the Administrator, all affected units
must be required to monitor CO2 emissions in the same manner
and to the same extent as SO2 and NOX are
monitored under section 412. Part 75 of EPA's rules requires monitoring
of SO2 , NOX, and CO2 and allows
certain exceptions to the statutory requirement for CEMS or CEMS-
equivalent alternative monitoring: in Appendix D because, inter alia,
the information gathered using the Appendix D methods is as precise,
reliable, accessible, and useful as that from CEMS, and compares
acceptably with regard to timeliness; and in Appendix E because the
emissions from all units eligible to use Appendix E are negligible and
such units do not have emission limitations for NOX under
the Acid Rain Program (see 58 FR 3641-45). The proposed reduced
monitoring and reporting requirements for low mass emissions units
would not yield information equivalent to that from CEMS. EPA must
balance the benefits of reduced monitoring, quality assurance, and
reporting requirements for units against the intent of the statute that
monitoring with CEMS or their equivalent be required so as to obtain
reliable, precise, timely, and readily accessible information on
emissions. EPA solicits comment on whether 25 tons is the appropriate
cutoff level for applicability of the low mass emission excepted
methodology.
In particular, EPA is concerned that extending the proposed
reduction in requirements to units with more than this de minimis level
of emissions could have a negative impact on the environment. Emissions
data from the Acid Rain Program are being used for a variety of
efforts, including emissions modeling and establishing baseline
emissions information (prior to any emission reductions) for new air
pollution control programs. Using less accurate methods to monitor more
than a de minimis amount of emissions could potentially undermine
efforts to establish baseline emissions and to assess what emission
reductions have already taken place and how much further emissions must
be reduced in order to meet air quality standards.
Furthermore, with regard to coal-fired units, such units account
for the largest proportion of all emissions, tend to be operated more
frequently, and generally have much higher emission rates in lb/mmBtu
for SO2 , NOX and CO2 , and the majority
of the units have emission limitations and emission reduction
[[Page 28040]]
requirements for SO2 and NOX. In addition, the
sulfur content in coal and gaseous fuels other than natural gas is much
more variable than for natural gas and oil, and the emission factors
for coal or gaseous fuels other than natural gas, particularly an
SO2 emission factor, are therefore less reliable and much
more likely to understate, rather than overstate, emissions. Based on
these considerations, the proposed rule would restrict the use of the
reduced requirements to gas-fired units and oil-fired units that burn
natural gas and/or fuel oil.
In order to qualify for the proposed low mass emissions excepted
methodology, the proposed applicability criteria would require a unit
to meet annual tonnage cutoffs of 25 tons each for SO2 and
NOX. EPA considered whether the excepted methodology should
be available on a pollutant specific level so that, for example, a unit
which falls below the tonnage cutoff for SO2 but not for
NOX could use the proposed excepted methodology under
Sec. 75.19 to measure SO2 emissions but use a NOX
CEM or the excepted methodology under Appendix E, where applicable, to
measure NOX emissions. EPA believes this approach would not
be appropriate because some of the same monitoring equipment and
reporting software is necessary for measuring and reporting both of the
pollutants. One of the prime benefits of the low mass emissions
excepted methodology would be the simplified reporting which would
require less time and a less sophisticated Data Acquisition and
Handling System. In particular, the need for a DAHS that could
calculate substitute data using the missing data algorithms would be
removed because there are no missing data algorithms for the low mass
emissions excepted methodology. If the excepted methodology is only
applied to one of the pollutants, much of the benefit would be negated
because the DAHS would still need to be capable of calculating
substitute data for the measured pollutant and close to the full
quarterly report would still be required. Another prime benefit of the
proposed low mass emissions excepted methodology would be the removal
of monitoring and quality assurance requirements. However, EPA believes
that almost all units that would qualify for a 25-ton cutoff for only
one pollutant would meet the cutoff for SO2 , not
NOX, and would already be using Appendices D and E. A unit
using a fuel flowmeter to determine SO2 mass emissions under
Appendix D likely uses the same fuel flowmeter to determine
CO2 emissions and heat input. Additionally, the same fuel
flowmeter is used to determine NOX emissions under Appendix
E. Even if the unit were allowed to use the proposed low mass emissions
excepted methodology for SO2 in lieu of Appendix D, the unit
would still have to install, certify, operate, maintain, quality
assure, and report from a fuel flowmeter to determine NOX
emission rate and heat input. Accurate heat input is important since
heat input is used to calculate NOX mass emissions. In
short, the cost of operation, maintenance, and quality assurance of the
fuel flowmeter would not be removed simply by removing the requirement
to monitor SO2 . Even if a unit that qualified under the low
mass emissions excepted methodology for SO2 but not for
NOX was currently monitoring with Appendix D, for
SO2 and heat input, and using a NOX CEM, for
NOX emission rate, using the excepted methodology for
SO2 but not for NOX would have little benefit
since the installation, certification, and quality assurance testing of
the fuel flowmeter would still be required to determine heat input.
Therefore, today's proposed low mass emissions excepted methodology
would be provided as an option only if the unit has low mass emissions
of both SO2 and NOX. EPA solicits comment on this
approach and on whether any benefit of allowing the excepted
methodology for one pollutant only would outweigh the added complexity
in the excepted methodology.
EPA also considered whether a tonnage cutoff for CO2
emissions was appropriate as part of the proposed applicability
criteria for low mass emissions units. However, the proposed excepted
methodology under Sec. 75.19 would require the use of a standard
emission factor (in lb of NOX/mmBtu) for NOX to
determine eligibility for the exception. This would effectively
establish an upper limit on the annual heat input for a given fuel and
boiler type at the level that would allow the unit to meet the tonnage
cutoff applicability requirements. Because CO2 emissions are
directly proportional to heat input, there would be a built-in annual
CO2 emissions cutoff inherent in the methodology.
4. Continuing Applicability Criteria
In drafting today's proposal, EPA also considered how to ensure
that after individual units initially qualified to use the reduced
monitoring exception, they could continue to use the exception only if
they continued to have de minimis emissions. Many of the units that
would qualify as low mass emissions units under the proposal have low
emissions either because they use pipeline natural gas and/or because
they operate infrequently. In both of these situations, it is
conceivable that a unit's emissions could become significant if the
unit's fuel or hours of operation were to change. Most gas-fired units
are capable of burning oil, but generally do so only when pipeline
natural gas is not available. However, if the prices of gas and oil
were to change such that oil became far more economical than gas, some
gas-fired units might switch to burning high sulfur oil. Similarly,
increases in demand for electricity could cause some peaking units to
operate more frequently, thereby generating more emissions. Therefore,
EPA is proposing that in order to ensure that emissions from units
using the reduced requirements would remain de minimis, units would
have to continue to meet the applicability criteria in order to qualify
as low mass emissions units. Because of the conservative heat input and
in some cases, conservative emission factors, the Agency believes that
meeting the applicability criteria of less than 25 tons of both
SO2 and NOX when calculating the emissions using
the low mass emissions excepted methodology, will ensure that the
actual emissions of the low mass emission units will be below those
levels. Therefore, once the methodology is implemented, the on-going
applicability would only require that the limits be met with the
calculated mass emissions, i.e., the facilities would be required to
continue to meet the 25-ton cutoffs on an annual basis, as determined
using the emission calculation procedures in proposed Sec. 75.19.
It would, therefore, be necessary for low mass emissions units to
report NOX mass emissions, in addition to the required
SO2 mass emissions and NOX emission rate, in
order to determine continuing applicability. A continuing applicability
provision of this nature would prevent a unit from continuing to use
the reduced requirements when its emissions were no longer negligible.
If a unit initially met the applicability criteria but failed to meet
one or both of the annual 25-ton cutoffs in a future year, the unit
would become disqualified from using the exception. Sufficient time
would be necessary to purchase, install, and certify CEMS or the
equipment necessary for monitoring under Appendices D and/or E.
Therefore, a unit would not be disqualified until two calendar quarters
after the quarter in which the 25-ton cutoff is exceeded and would not
be required to certify and report from
[[Page 28041]]
monitoring systems until then. If that unit changes, or is projected to
change, its fuel or amount of operation in the future so that it would
again meet the 25-ton SO2 and NOX cutoffs, the
unit could again qualify as a low mass emissions unit. However, if the
unit initially qualified based on projected operating hours and fuel
usage and then was disqualified the unit could not use projected data
to qualify again. The unit would need to monitor using CEMS, an
approved alternative monitoring system, or an optional protocol under
Appendices D and/or E, where applicable, for at least an additional
three years in order to accumulate three years of actual data.
5. Reduced Monitoring and Quality Assurance Requirements
As discussed above, today's proposed rule would allow facilities to
use a maximum rated hourly heat input value and an emission rate factor
to determine the mass emissions from a low-emitting unit for each hour
of actual operation. This approach would involve no actual emissions
monitoring and no quality assurance activities. Instead, the facility
would only need to keep track of whether the unit combusted any fuel
for a particular hour and what type of fuel was combusted. In this way,
the proposed revisions would significantly reduce the burden on
affected facilities, while still ensuring that emissions are not
underreported.
6. Reduced Reporting Requirements
Some utilities have mentioned that they find it troublesome to
spend as much time or more reviewing quarterly report submissions for
small, infrequently operating gas-fired units as they spend reviewing
quarterly report submissions for large coal-fired units (see Docket A-
97-35, Items II-D-75, II-E-25). EPA agrees that facility environmental
personnel should be able to spend a greater percentage of their time
focusing on units with higher emissions than on low mass emissions
units, which, as discussed above, account for such a small portion of
total emissions. Thus, today's proposed rule would simplify the
reporting requirements for low-emitting units so that facilities could
spend less of their environmental department resources on units with
negligible emissions. For units that rely on the procedures in proposed
Sec. 75.19(c), the owner or operator would have no requirements related
to records or reports of certification testing and would be exempt from
all of the specific recordkeeping requirements in Secs. 75.54(b)
through (e) or 75.57(b) through (e) relating to operating parameter and
emissions records. Instead, the rule would require only that an initial
certification application, containing data supporting the applicability
demonstration, and a monitoring plan be submitted and that limited
hourly, quarterly, and year-to-date cumulative data be reported on a
quarterly basis. The hourly record would only be reported for hours of
unit operation, and an hour in which the unit combusted fuel for any
portion of the hour would be considered a full hour, for simplicity.
One utility has suggested that it would be less burdensome if it
could simply report its quarterly cumulative emissions, without
reporting any supporting hourly data; other utility representatives
have indicated that it would be no more burdensome to report an hourly
default emission value if the utility were already reporting hourly
operating information (see Docket A-97-35, Item II-E-25). For purposes
of modeling air quality, the Agency considers hourly operating
information far more valuable (e.g., for modeling discrete periods of
ozone exceedance) than just a quarterly emission value with no time or
date mentioned. Furthermore, because facilities already keep track of
the operation of their units for business purposes, keeping track of
and reporting hourly operating information should not be a substantial
burden. According to industry representatives, however, allowing
facilities to record and report default emission values instead of
hourly measured values would significantly speed up their review of
quarterly reports prior to submission to the Agency (see Docket A-97-
35, Item II-E-25). Thus, requiring facilities to report hourly
operational data and the default emissions data for the fuel burned
that hour, but not hourly measured emissions or heat input in
additional record types, would preserve the Agency's ability to model
air quality while imposing far less burden upon facilities than the
current part 75 requirements. Furthermore, because hourly default
values would be employed, the need for missing data procedures would be
eliminated and the Data Acquisition and Handling System (DAHS) could be
greatly simplified. In fact, the reporting requirements for a low mass
emissions unit could most likely be fulfilled with the use of a
commercially available spreadsheet software package. EPA has
incorporated this approach into today's proposed rule.
D. Quality Assurance Requirements for Moisture Monitoring Systems
Background
Section 75.11(b) of the original January 11, 1993 Acid Rain rule
requires the owner or operator to continuously (or on an hourly basis)
account for the moisture content of the stack gas when SO2
concentration is measured on a dry basis. The moisture content is
needed to correct the measured hourly stack gas volumetric flow rates
to a dry basis when calculating SO2 mass emission rates in
lb/hr. Section 75.13(a) of the rule, as amended on May 17, 1995,
contains provisions for CO2 monitoring paralleling the
provisions of Sec. 75.11(b); that is, when CO2 concentration
is measured on a dry basis, a correction for stack gas moisture content
is needed to accurately determine the CO2 mass emissions.
The stack gas moisture content is also needed when a dry-basis
O2 monitor is used to account for CO2 emissions
and, in some instances, when accounting for unit heat input (see
Secs. 75.13(c), 75.16(e), and Equations F-14b, F-16, F-17 and F-18 in
Appendix F) or when determining NOX emission rate in lb/
mmBtu (see section 3.2 in Appendix F, and Equations 19-3 through 19-5,
19-8, and 19-9 in Method 19 of Appendix A to part 60).
As presently codified, part 75 does not specify any quality
assurance requirements for moisture measurement devices. Implementation
has shown this to be an unfortunate omission in the rule, since
approximately 5 to 10 percent of the continuous emission monitors in
the Acid Rain Program require moisture corrections to accurately
measure SO2 , CO2 , or NOX emissions or
heat input (see Docket A-97-35, Item II-I-6). The accuracy of the stack
gas moisture measurements directly affects the accuracy of the reported
SO2 mass emission rates, CO2 mass emission rates,
NOX emission rates and heat input values. An error of 1.0
percent H2 O in measured moisture content causes a 1.0
percent error in the reported emission rate or heat input value.
Failure to quality assure the moisture data can therefore result in
significant under-reporting of SO2 , CO2 , and
NOX emissions and heat input. The Agency does not know the
extent of inaccuracy that currently exists in the measurement of
moisture by affected units but believes it is important to require
certification and quality assurance of moisture monitors--just as is
required for other CEMS used under part 75--because the success of the
SO2 trading system depends on accurate monitoring.
[[Page 28042]]
Discussion of Proposed Changes
Today's proposal would incorporate into part 75 quality assurance
requirements for moisture monitoring systems. Section 75.11(b) would be
revised to require the owner or operator to install, maintain, operate,
and quality assure a moisture monitoring system. Proposed Sec. 75.11(b)
also specifies that a moisture monitoring system may either consist of:
(1) a continuous moisture sensor; (2) an oxygen analyzer (or analyzers)
capable of measuring O2 on both a wet basis and on a dry
basis; or (3) a system consisting of a temperature sensor and a
certified DAHS component capable of determining moisture from a lookup
table, i.e., a psychrometric chart (this third option would apply only
to saturated gas streams following wet scrubbers). Corresponding
changes would be made to Secs. 75.12, 75.13(c) and 75.16(e) to require
that a quality assured moisture monitoring system be used whenever
moisture corrections are needed to accurately account for
NOX emissions, CO2 emissions, or heat input.
Requirements for the initial certification of moisture monitoring
systems are proposed in three new sections, Secs. 75.20(c)(5), (c)(6),
and (c)(7). To make room for the new sections, existing
Sec. 75.20(c)(3) would be deleted; existing Secs. 75.20(c)(4) and
(c)(5) would be redesignated as Secs. 75.20(c)(3) and (c)(4); and
existing Secs. 75.20(c)(6), (c)(7), and (c)(8) would be redesignated,
respectively, as Secs. 75.20(c)(8), (c)(9), and (c)(10). The
certification requirements for continuous moisture sensors are found in
proposed Sec. 75.20(c)(6) and include a 7-day calibration error test
and a relative accuracy test audit (RATA). For moisture monitoring
systems consisting of one or more wet- and dry-basis oxygen analyzers,
the proposed certification requirements are found in Sec. 75.20(c)(5)
and include a 7-day calibration error test, a linearity test and a
cycle time test of each O2 analyzer, and a RATA of the
moisture measurement system. Corresponding revisions to
Sec. 75.22(a)(4) are proposed, specifying that EPA Method 4 (either the
standard procedure or the midget impinger procedure) would be used as
the reference method for the moisture RATAs. For saturated gas streams,
if a lookup table is used to determine the hourly stack gas moisture
content, the certification requirement in proposed Sec. 75.20(c)(7)
would consist of a DAHS verification. At a minimum, the DAHS
verification would have to demonstrate, at three temperatures covering
the normal range of stack temperatures, that the software extracts the
proper moisture value from the lookup table and applies it correctly to
the emission calculations. In today's proposal, a new Sec. 75.4(i)
would also be added, requiring owners or operators to complete all of
the applicable moisture monitoring system certification tests specified
in proposed Secs. 75.20(c)(5), (c)(6), and (c)(7) no later than January
1, 2000.
Proposed performance specifications for moisture monitoring systems
are found in sections 3.1, 3.2, 3.3, and 3.5 of Appendix A to part 75.
These specifications would apply to continuous moisture sensors and to
wet- and dry-basis oxygen analyzers. The proposed calibration error
specification in section 3.1 for continuous moisture sensors is 3.0
percent of span. A new section, 2.1.5, would be added to Appendix A,
defining the span of a moisture sensor as equal to the full-scale range
of the instrument and requiring that the range be consistent with
section 2.1 of Appendix A. For moisture monitoring systems consisting
of wet- and dry-basis O2 analyzers, the proposed span values
and performance specifications for calibration error, linearity, and
cycle time in sections 2.1.3, 3.1, 3.2, and 3.5 of Appendix A would be
the same as the current specifications for O2 monitors. The
proposed relative accuracy (RA) specification for moisture monitoring
systems is found in a new section, 3.3.6, in Appendix A and would be
equal to 10.0 percent. An alternative RA specification would also be
provided in section 3.3.6, i.e., the relative accuracy would also be
acceptable if the difference between the mean difference of the
reference method measurements and the moisture monitoring system
measurements is within 1.0 percent H2 O. A
relative accuracy specification of 10.0 percent is being proposed in
order to maintain consistency with the relative accuracy requirements
for the other program monitors (SO2 , NOX, flow
rate, and CO2 ). The Agency notes that moisture RATAs have
not previously been required by any other EPA continuous monitoring
regulation, and therefore there is no relative accuracy database upon
which to draw. However, moisture data are sometimes collected using EPA
Method 4 during each run of a part 75 gas monitor RATA to convert the
gas reference method readings from a dry basis to a wet basis.
Therefore, some part 75 sources that currently account for moisture
using wet- and dry-basis oxygen analyzers or a moisture sensor should
be able to construct moisture RATAs from previous test data by
comparing the Method 4 moisture data from the gas monitor RATAs against
the readings recorded by the moisture sensor or O2 analyzers
at the time of the gas RATAs. EPA encourages those facilities that
currently make moisture corrections in their emission equations to
perform this type of data analysis, if possible, and to provide comment
on the appropriateness of the proposed moisture relative accuracy
specification.
On-going QA requirements for moisture monitoring systems are also
proposed in sections 2.1.1, 2.1.4, 2.2.1, 2.3.1.1, and 2.3.1.2 of
Appendix B to part 75. Proposed section 2.1.1 of Appendix B would
require daily calibrations of moisture monitoring systems. Continuous
moisture sensors would be calibrated in accordance with the
manufacturers' recommended procedures. Proposed section 2.1.4 would
give control limits for the daily calibrations (i.e., 1.0
percent O2 for oxygen analyzers and 6.0 percent
of span for continuous moisture sensors). Proposed section 2.2.1 would
require quarterly linearity checks of wet- and dry-basis oxygen
analyzer(s). Proposed section 2.3.1.1 would require semiannual RATAs of
moisture monitoring systems, and proposed section 2.3.1.2 would specify
that if a moisture monitoring system achieves a relative accuracy of
7.5 percent or if the mean difference between the CEMS and
reference method values is within 0.7 percent
H2 O, the system qualifies for an annual, rather than
semiannual RATA frequency.
Missing data procedures for moisture are included in today's
proposal in a new section, Sec. 75.37. The proposed missing moisture
data procedures are as follows:
(1) Begin by using the following ``initial'' missing data
procedures as of the date and time of provisional certification of the
moisture monitoring system or as of January 1, 2000 (whichever is
earlier). Substitute 0.0 percent moisture for each hour of missing data
if no prior quality assured data exist, and for the first 720 hours of
quality assured monitor operating data, substitute, for each hour of
each missing data period, the average of the ``hour before'' and ``hour
after'' moisture values.
(2) After 720 hours of quality assured data have been obtained,
provided that the moisture data availability is 90.0
percent, substitute the average of the ``hour before'' and ``hour
after'' values for each hour of the missing data period.
(3) When the percent data availability for moisture is below 90.0
percent, substitute 0.0 percent moisture for each hour of the missing
data period.
[[Page 28043]]
These proposed missing data procedures are considerably simpler
than the corresponding procedures for SO2 , NOX,
CO2 , and flow rate, in that they do not include the concepts
of lookback periods, 90th, or 95th percentile values. However, the
procedures are also somewhat less representative than the missing data
procedures for SO2 , NOX, CO2 , and flow
rate, because the most conservative possible value (0.0 percent
moisture) is substituted when the moisture monitor data availability
drops below 90.0 percent. The Agency solicits comment on whether the
simpler (but less accurate) missing data procedures or the more complex
(but more representative) procedures are more appropriate.
Finally, Secs. 75.57(c) and 75.59(a) (revised versions of
Secs. 75.54(c) and 75.56(a)) would be added in today's proposal to
require that records be kept of the following: (1) Component-system
identification code for the moisture monitoring system; (2) hourly
average moisture readings (including, if applicable, hourly averages
from each wet- and dry-basis O2 analyzer); (3) percent data
availability for the moisture monitoring system; (4) daily and 7-day
calibrations of moisture monitoring systems; (5) linearity tests of
each wet and dry oxygen analyzer used to determine moisture; and (6)
relative accuracy tests of moisture monitoring systems.
In summary, EPA is proposing quality assurance (QA) procedures for
moisture monitoring systems because the Agency believes that
continuous, quality assured, direct measurement of the stack gas
moisture content or continuous measurement of surrogate parameters,
such as wet- and dry-basis oxygen concentrations, is the best way to
ensure the accuracy of the reported emission data when moisture
corrections must be applied. However, the Agency is willing to consider
and solicits comment on simpler alternative methods of accounting for
the stack gas moisture content, such as using a conservative default
moisture value. Any proposed alternative methodology submitted to the
Agency for consideration would have to provide a comparable level of
accuracy and would have to ensure that emissions and heat input are not
under-reported.
E. Certification/Recertification Procedural Changes
Background
Currently, Sec. 75.20 lays out the process for certifying
monitoring systems. Section 75.20(a) specifies the requirements for
initial certification, including the contents of a certification
application, when the application must be submitted and the process for
reviewing and acting on an application. Sections 75.20(a)(3) and (4) of
the existing rule establish a certification application review period
of 120 days (after receipt of a complete application) for EPA to review
an application and issue an approval or disapproval. For a continuous
emission monitor (CEM), initial certification includes the following
tests: relative accuracy, bias, linearity (pollutant monitors only), 7-
day calibration error, cycle response time (pollutant monitors only),
missing data, and formula verification. All of these tests must be
passed for a CEM to be certified and produce valid quality assured
data. Once a CEMS is certified, Sec. 75.20(b) specifies that if
something changes that significantly affects the ability of the CEM to
accurately measure concentration or volumetric flow, the affected
monitoring system(s) must be recertified. Recertification includes one
or more of the initial certification tests. All required
recertification tests must be passed, and a recertification application
must be submitted in order for a CEM to be recertified. Section
75.20(b)(5) of the existing rule establishes a 60 day review period for
recertification applications. Separate but similar certification and
recertification test requirements apply for a monitoring system other
than a CEM, i.e., an excepted monitoring system under Appendix D or E,
an alternative monitoring system under subpart E, or a system under
proposed Appendix I.
Submittal requirements for certification and recertification
applications are included in Secs. 75.60 and 75.63 of the current part
75. Generally, these provisions require submittal of certification test
results in electronic formats, with some information required to be
submitted in hardcopy format. Certification or recertification test
results also must be submitted electronically in quarterly reports
under Sec. 75.64. Finally, Sec. 75.61 requires the designated
representative to provide advance notice to the applicable state or
local agency and EPA Regional Office of certification and
recertification testing.
In many respects, monitoring plan requirements are tied to the
certification/recertification process because a modification to the
monitoring system that requires a recertification application also
usually requires a monitoring plan update. In addition, because it
contains the information about what type of equipment is located where,
the monitoring plan is an essential tool in the review of a
certification or recertification application. Section 75.53 specifies
the content of monitoring plans and when changes to the plan are
required. Section 75.62(a) specifies the submission requirements for
monitoring plans.
Based on EPA's initial experience with part 75 implementation and
the numerous questions and problems encountered in the review of
certification and recertification applications and monitoring plans,
the Agency believes that the certification and recertification
provisions and the related sections of the rule are possibly neither
sufficiently detailed nor clear. Therefore, in today's rulemaking, EPA
is proposing to revise those provisions and sections in order to
improve the certification/recertification process. The issues addressed
in today's proposed rule include the following: (1) whether a
particular provision applies to initial certification, recertification,
or both; (2) the scope of events that require submittal of a
recertification application; (3) the review period lengths for initial
certification and recertification applications; (4) the criteria
governing disapproval of an incomplete certification or recertification
application; (5) the format (electronic or hardcopy) in which test
notifications, certification and recertification applications, and
monitoring plans are to be submitted; (6) which EPA Regional Offices
and state and local agency offices must receive test notifications,
certification and recertification applications, and monitoring plans,
and whether the submittal and notice requirements can be waived; and
(7) when a monitoring plan needs to be revised. The proposed revisions
on these topics and the rationale for the changes are discussed below.
The Agency notes that today's package of proposed revisions to part
75 includes other substantive revisions to the certification and
recertification provisions in part 75. These are discussed elsewhere in
this preamble. The provisions of most significance are related to
certain proposed QA/QC revisions, back-up monitoring systems, CEM data
validation issues, and the new Appendix I procedures. See sections
III.D, O, R and T of this preamble for further discussion.
Discussion of Proposed Changes
The proposed revisions discussed in this section affect Sec. 75.20
generally, as well as specific aspects of Secs. 75.20(a)(4), (b)(1),
(b)(5), and (g)(6); 75.21(e)(1); 75.53(b); new Sec. 75.53(e) and (f);
75.60(b); 75.61(a); 75.62(a); 75.63(a) and
[[Page 28044]]
(b); 75.64(a), (b) and (d) and the addition of Sec. 75.59 as a revised
version of Sec. 75.56. Proposed revisions to Sec. 75.20 would clarify
which provisions apply to initial certification, recertification, or
both. Proposed revisions to Sec. 75.20(b)(1) and (g)(6) would provide a
narrow definition of recertification events, thereby significantly
reducing the number of monitoring system changes, configuration changes
or changes in the manner of operation that would require submission of
a recertification application. Proposed revisions to Sec. 75.20(b)(5)
would make the lengths of the review periods the same for initial
certification and recertification applications. Proposed revisions to
Sec. 75.20(a)(4) would clarify what constitutes a complete
certification or recertification application and also would more
clearly define EPA's authority to disapprove an incomplete application.
Proposed revisions to Sec. 75.53(b) would expand the universe of
monitoring system changes that require monitoring plan revisions to
include any change that would make the information in the current plan
inaccurate (currently, only changes that require recertification
require monitoring plan changes). Sections 75.53(e) and (f), which are
revised versions of existing Sec. 75.53(c) and (d), would clarify which
elements of a monitoring plan must be submitted in electronic format
and which elements must be submitted in hardcopy format. Section
75.53(e) would revise existing Sec. 75.53(c) so that after January 1,
2000 an owner or operator would have to report the unit stack height in
the monitoring plan. Section 75.59 (a revised version of Sec. 75.56)
would specify the minimum required content (as of January 1, 2000) for
the hardcopy portion of a certification or recertification application.
Section 75.60(b) would more clearly define the general requirements for
submittal of reports and petitions. Section 75.61(a) would allow for
certification and recertification test notices to be sent in various
alternative media and would allow for EPA or a State or local agency to
waive test notices in some circumstances. Section 75.62(a) would be
revised to clarify when monitoring plans are to be submitted and to
whom elements of the monitoring plan must be submitted. Similarly,
Sec. 75.63(a) would be revised to detail which elements of a
certification or recertification application are to be submitted
electronically, which elements are to be submitted in hard copy, and to
whom the various elements would be submitted. Section 75.63(b) would
clarify when and how failed tests are to be reported in a certification
or recertification application. Finally, Sec. 75.64(a) would specify
that the hardcopy monitoring plan is not to be submitted with a
quarterly report. The rationale for these changes is discussed below.
Rationale
1. Initial Certification Versus Recertification
Several provisions in the current rule refer either to
certifications or to certification applications; however, it is not
always clear whether these provisions apply solely to initial
certifications or whether they also apply to recertifications.
Therefore, today's proposed revisions would make a number of minor text
edits throughout Sec. 75.20 for clarification. There are, however, some
events that do not fit neatly under the definition of initial
certification or recertification (e.g., construction of a new stack
with a new CEM at an existing unit when a scrubber is installed). This
element of subjectivity in classifying an event as a certification or
recertification makes it desirable for the certification and
recertification processes to be as similar as possible. Having one
general process with one set of rules rather than having two separate
processes also makes program implementation easier. Currently, the main
differences between initial certifications and recertifications are the
types of tests required and the lengths of the application review
periods. Today's proposed rule revisions would attempt to minimize
these differences to the extent possible in order to bring greater
uniformity and consistency to the certification and recertification
process.
(a) Scope of Recertification Events. The proposed revisions would
narrow the scope of the types of changes to a monitoring system that
would be classified as ``recertification events'' and would require
submittal of a recertification application. Sections 75.20(b)(1) and
(g)(6) would define a recertification event as any change that requires
the performance of an accuracy test of a monitoring system, i.e.,
either a relative accuracy test audit (RATA) of a CEMS, an accuracy
test of a fuel flowmeter, or a retest to develop the Appendix E
NOX correlation curve. For changes to a monitoring system or
process that do not require a system accuracy test but require one or
more of the other (lesser) quality assurance tests to be performed
(e.g., linearity test or 7-day calibration error test), those other
required tests would be classified as diagnostic tests rather than as
recertification tests in Sec. 75.20(b)(1) of the proposal. For
instance, a source would be required to conduct a linearity check after
replacing a capillary tube in a gas analyzer with a tube from a like
model and manufacturer (see Docket A-97-35, Item II-I-9, Policy Manual,
Question 13.13). However, because this change to the CEMS does not
require a RATA, it would not be considered a recertification event.
Therefore, no recertification application would be required, and the
linearity test would be considered a diagnostic test. Note that even
though diagnostic tests would not be classified as recertifications,
the recertification data validation procedures in proposed
Sec. 75.20(b)(3) of today's rule would apply to these tests. EPA
believes that the proposed narrowing of the definition of a
recertification event will significantly reduce the number of required
recertification applications and will make the submittal requirements
for initial certifications and recertifications more consistent.
(b) Recertification Review Period. Consistent with the proposed
narrowing of the definition of a recertification event, EPA also
proposes to revise Sec. 75.20(b)(5) by increasing the recertification
application review period from 60 days to 120 days to make it the same
as the review period for initial certifications. The advantage of
making the two review periods consistent is that there would be no need
to distinguish which requirements are applicable to which events. Some
events combine aspects of initial certification and of recertification.
For example, the certification of a new CEMS on a new stack at an
existing unit when a scrubber is installed can be thought of as initial
certification because it is an entirely new system in a new location;
however, this event also involves aspects of recertification because it
is an existing unit which has been reporting emissions from certified
systems. Therefore, the Agency believes that making the review periods
the same would reduce confusion and case-by-case determination of how
long the review period should be for a given application. The Agency
believes that it would be more effective to establish consistent
procedural requirements for both initial certification and
recertification events, rather than attempting to classify each event
as an initial certification or recertification.
In making the review periods consistent, EPA considered reducing
the length of the review period for initial certifications. EPA
considered both the
[[Page 28045]]
time it takes to complete a thorough technical review of an application
and the time it takes to resolve issues raised during that technical
review. The resolution of issues raised during a review can take a
significant amount of time because it involves coordination between the
source submitting the application, the applicable state and/or local
air agency, the applicable EPA Regional Office, and the Acid Rain
Division at EPA headquarters. Therefore, even though EPA would
anticipate receiving fewer recertification applications under today's
proposed revisions, EPA believes that a 120-day review period is
necessary for recertifications (which, according to today's proposed
definition of a recertification event, would involve the review of
monitoring system accuracy tests) in order to coordinate resolution of
issues raised during the technical review of an application.
EPA recognizes that there are concerns with increasing the
recertification review period to longer than 60 days, as more hours of
data could be invalidated if an application were disapproved. However,
EPA believes that the criteria for approval of monitoring system
certification tests are clear and that when an application is
submitted, the owner/operator should know whether or not the
performance specifications of part 75 have been met. In EPA's
experience of four years of implementation, disapprovals are rarely
issued; in fact, less than 2 percent of all monitoring system
applications submitted between 1993 and September 1997 were disapproved
(see Docket A-97-35, Item II-A-4). In most cases where applications
have been disapproved, the owner or operator should have been aware of
the deficiencies before the application was submitted. Additionally,
EPA has found that a longer review period has allowed more time to
resolve minor deficiencies which could have served as grounds for
disapproval, but which, given sufficient time, were often resolved
without issuing a notice of disapproval and without invalidating any
hourly emissions data.
2. Disapproval of an Incomplete Application
Section 75.20(a)(4) of the existing rule requires EPA to issue a
``notice of approval or disapproval of the certification application
within 120 days of receipt of the complete certification application.''
This provision implies that an application must be complete in order to
issue a disapproval. In attempting to implement this provision, EPA has
encountered the problem of incomplete applications. The Agency has, in
most of these instances, issued a notice of incompleteness to the
source. However, affected sources have not always complied with the
incomplete notices and have sometimes failed to submit the information
requested to complete the application in a timely manner. Therefore,
EPA proposes to clarify that EPA may disapprove an incomplete
certification or recertification application if the submittal deadline
is passed. Before a disapproval would be issued for an incomplete
application, the designated representative would receive a notice of
insufficiency and be given a reasonable period of time to complete the
application. If the complete application was not received by this
extended deadline, EPA could issue a notice of monitoring system
disapproval. The Agency believes that this provision will result in
faster resolution of incomplete certification or recertification
applications, thereby eliminating extended periods of uncertainty about
data validation status.
3. Submittal Requirements for Certification and Recertification
Applications
The current rule requires the owner or operator to submit
certification and recertification applications to the Administrator
(i.e., the Acid Rain Division of EPA) and to the appropriate EPA
Regional Office and state or local air agency. Hardcopy test results
must be submitted, as well as an updated monitoring plan and electronic
test results. The electronic test results must also be submitted to the
Administrator as part of the next quarterly report.
Sections 75.20(a)(4)(ii), 75.59, and 75.63 of today's proposal
would revise and clarify the completeness, format, and submittal
requirements for certification and recertification applications. For a
certification or recertification application to be considered complete,
the appropriate information specified in proposed Sec. 75.63 would be
sent to the Administrator, to the EPA Regional Office, and to the state
and local air agency. Under proposed Sec. 75.63, the Administrator
would receive only a hardcopy application form and would not receive
any hardcopy test results, unless specifically requested. The
Administrator would, however, receive certification and recertification
test results electronically in the quarterly report. In most cases, the
electronic test results would be submitted in the quarter in which the
testing is completed. However, there may be occasional exceptions to
this, for initial certification testing and for recertification
testing, when a series of tests spans two consecutive calendar
quarters.
The local and State agencies, as well as the EPA Regional Office
would receive a hardcopy application form, electronic test results, and
hardcopy test results. For recertification tests, today's proposal
would allow the EPA Regional Office or the state or local air agency to
waive the requirement for a hardcopy recertification test report for
their respective offices. The EPA Regional Office or the state or local
agency could also reinstate that requirement at a later date. EPA
Regional Offices and state and local agencies have historically
received hardcopy certification and recertification reports with
varying contents and formats. Section 75.59(a)(10) would specify the
minimum content for hardcopy certification and recertification reports
for gas and stack flow CEMS. Section 75.63(a)(2)(iii) would limit the
amount of reporting for ``non-recertification events'' that require
diagnostic tests. For a diagnostic test, the only reporting requirement
would be to submit the applicable electronic test results in the next
quarterly report. For DAHS verifications, no reporting would be
required; instead, records of the tests would be maintained on-site in
a manner suitable for inspection.
This series of revisions is intended both to clarify the elements
of a complete application, and to clarify how and to whom the essential
information should be submitted. By not requiring hardcopy test reports
to be sent to the Administrator and by allowing the EPA Regional Office
or state or local agencies to waive hardcopy recertification test
reports, the Agency believes that unnecessary hardcopy reporting to
offices that do not intend to review the reports will be eliminated.
Finally, Sec. 75.63(b) would clarify that for failed certification
or recertification tests, only tests that affect data validation would
need to be reported. For example, if the ordinary rules of data
validation, rather than the retrospective validation procedures, were
applied and a test failure occurred during the initial certification
testing for a new unit, only the passed test would be reported if the
test was subsequently repeated and passed. However, if the conditional
data validation procedures set forth in Sec. 75.20(b)(3) of today's
proposal had been utilized during that same initial certification, the
failed test would have to be reported because it would affect the data
validation of hourly emissions.
[[Page 28046]]
4. Decertification Applicability
The proposed revisions to Sec. 75.21(e)(1) would clarify that
excepted monitoring systems under Appendix D, E, or I or an alternative
monitoring system under subpart E may be decertified in accordance with
Sec. 75.21(e)(1). The proposed revisions would also clarify that
decertification would apply to both an initial certification and a
recertification. EPA believes that logic and consistency dictate the
need for these changes.
5. Recertification Test Notice
Section 75.61(a) would be revised to reduce the burdens associated
with submitting notices of recertification tests. The proposed
revisions would allow EPA or the state agency to waive notification
requirements for recertification tests. Currently, a designated
representative must notify EPA and the state agency prior to commencing
certification or recertification testing so that EPA or a state
representative has an opportunity to observe the testing. Allowing the
recertification notification requirement to be waived and providing
more media options for notifications will help conserve paper, reduce
the reporting burden, and provide more flexibility to facilities when
scheduling tests. In addition, the Agency solicits comment on whether
Sec. 75.61 should be revised to state that the requirement for written
notification could be satisfied by mail, facsimile, or e-mail, subject
to approval by the agency receiving the notification.
6. Monitoring Plans
In Secs. 75.53(e) and (f), which are revised versions of
Sec. 75.53(c) and (d), and Sec. 75.62, today's proposal clarifies
completeness and formatting requirements for monitoring plans. In
Sec. 75.53(e), the existing provisions would be separated into two
separate paragraphs (e)(1) and (e)(2) to clarify which parts of the
monitoring plan must be submitted in electronic format and which
elements must be submitted in hardcopy format. In addition, a number of
minor changes would be made to clarify the actual required content of
the plan. Similarly, in Sec. 75.53(f), the same type of revisions would
be made to clarify the electronic versus hardcopy elements of
monitoring plans for specific situations (Appendix D, E, and I units,
units claiming an opacity exemption, and units with add-on emission
controls). These proposed revisions are generally consistent with
existing implementation of the monitoring plan reporting requirements
and primarily would serve to clarify possibly ambiguous elements of the
current rule. The revisions reflected in Sec. 75.53(e) would add a
requirement to electronically report in the monitoring plan the unit
stack height above ground level and the stack base elevation above sea
level. EPA understands that these data are readily available to unit
owners and operators. EPA collects stack heights for some units, e.g.,
for new or modified sources subject to 40 CFR Sec. 51.166. However,
stack height data is not currently collected for all of the units
affected under title IV of the Act. Moreover, the stack height data
that the Agency has is inconsistent, i.e., some of the data are for
stack height above sea level, some are for above ground level, and some
are undefined. Stack height data is necessary to improve the modeling
of plume height and transport of sulfates and nitrates as part of
acidic deposition and other atmospheric modeling. EPA conducts
atmospheric modeling as part of the congressionally-mandated program of
air pollution monitoring, analysis, modeling, and inventory research
under section 103 of the Act. Such modeling is also used to analyze the
impact of the Act on the public health, economy, and environment,
pursuant to section 312 of the Act. (See also, e.g., Human Health
Benefits From Sulfate Reductions Under Title IV of the 1990 Clean Air
Act Amendments at 3-6 through 3-11 (EPA, 1995)). EPA is also proposing
to collect the Energy Information Administration (EIA) flue
identification numbers associated with each unit. While this data is
already reported to EIA, it is difficult to correlate it with the unit
and stack level data reported to EPA. By having sources specify for
each unit and stack the corresponding flue identification number
reported to EIA, it will be easier to correlate the emissions data
reported to EPA to other data that is reported to EIA and is used for
atmospheric modeling purposes, such as stack exit temperature and
velocity.
Section 75.62 would be revised to clarify which parts of the
monitoring plan must be submitted to the EPA Regional Office and state
and local agencies, and when such submittals are required. The
Administrator would receive an electronic monitoring plan at the
following times: (1) no later than 45 days prior to the initial
certification application; (2) at the time of a recertification
application, if a change in the hardcopy monitoring plan information is
associated with the recertification event; and (3) in each electronic
quarterly report. The EPA Regional Office and state and local agency
would receive the required hardcopy monitoring plan 45 days prior to an
initial certification. Thereafter, hardcopy monitoring plan information
(changed portions, only) would be submitted as follows: (1) with a
recertification application, if a change in the hardcopy monitoring
plan information is associated with the recertification event; and (2)
within 30 days of any other event with which a hardcopy monitoring plan
change is associated. Finally, today's proposed rule would require a
complete monitoring plan to be kept on-site in a form suitable for
inspection (this could include an electronic portion which could be
printed out for inspection). These revisions are intended to clarify
the monitoring plan format and submission requirements, but are
generally consistent with existing practices.
Today's proposal would also clarify when revisions must be made to
the monitoring plan. Currently, only changes that require
recertification require monitoring plan revisions. The EPA recognizes,
however, that many changes affecting the information in a monitoring
plan would not require recertification. Therefore, Sec. 75.53(b) would
be revised to require that the owner or operator update a monitoring
plan whenever information in the monitoring plan changes (e.g., a
change to a serial number for a component of a monitoring system), and
Sec. 75.62 would require submission of the revised monitoring plan in
the next quarterly report or, for hardcopy portions, within 30 days of
the change. This revision would assure that the monitoring plan does
not contain outdated, erroneous information.
Section 75.64(a) would clarify that no hardcopy monitoring plan is
to be submitted with a quarterly report.
7. Submittal Requirements for Petitions and Other Correspondence
Section 75.60(b)(5) would clarify what hardcopy information is sent
to the Administrator for petitions and other communications. These
revisions would clarify the existing rule, but would not represent a
significant change in the requirements for these types of submittals.
F. Substitute Data
1. Missing Data Procedures for CO2 and Heat Input
Background
In the May 17, 1995 rule, two new sections, Secs. 75.35 and 75.36,
were added to part 75. These two new sections provided, respectively,
missing data procedures for CO2 and heat input,
[[Page 28047]]
which were not provided in the original January 11, 1993 rule. Section
75.35 specifies that for CO2 , the initial missing data
procedures of Sec. 75.31 are to be followed for the first 720 quality
assured monitor operating hours following initial certification.
Thereafter, provided that the CO2 data availability (as of
the last hour of the previous quarter) is maintained above 90.0 percent
and provided that the length of any CO2 missing data period
does not exceed 72 consecutive hours, a simple average of the ``hour
before'' and ``hour after'' CO2 concentrations is used to
fill in missing data periods. However, if the monitor availability as
of the last hour in the previous quarter is below 90.0 percent or if a
CO2 missing data period exceeds 72 consecutive hours in
length (regardless of the percent monitor availability), then the fuel
sampling procedures of Appendix G must be used to provide substitute
CO2 data.
Section 75.36 has a parallel structure to Sec. 75.35. For units
that determine unit heat input by using a flow monitor and a diluent
(CO2 or O2 ) monitor, the initial missing data
procedures of Sec. 75.31 are to be followed for the first 720 quality
assured monitor operating hours (for the diluent monitor) and for the
first 2,160 quality assured monitor operating hours (for the flow
monitor), following initial certification. Thereafter, the standard
missing data procedures of Sec. 75.33 are to be followed for the flow
monitor. For the diluent monitor, the on-going missing data provisions
of Sec. 75.36 are nearly identical to those for CO2 in
Sec. 75.35 (i.e., use an ``hour before hour after'' missing data
algorithm, provided that the monitor availability is 90.0
percent and the missing data period length is 72 hours).
However, when the diluent monitor availability is < 90.0 percent or
when the diluent missing data period exceeds 72 hours, Sec. 75.36
specifies that the owner or operator must use the procedures in section
5.5 of Appendix F to determine the hourly heat input.
Utility representatives have asked EPA to consider revising the
missing data procedures for CO2 and heat input (see, e.g.,
Docket A-97-35, Items II-D-20, II-D-30, II-E-13, and II-E-14). The
utilities object to several elements of the current procedures. They
suggest that the Appendix G procedures are burdensome and that the
missing data procedures are considerably different from the standard
missing data procedures for SO2 , NOX, and flow
rate, which are based solely on historical data and monitor
availability and require no additional procedures such as fuel
sampling.
Discussion of Proposed Changes
EPA has reconsidered the provisions of Secs. 75.35 and 75.36 in
light of the concerns raised by the regulated community, and is
proposing revisions to the diluent gas missing data procedures for
CO2 and for heat input determinations. The Agency proposes
that the same missing data routines prescribed in Sec. 75.33(b) for
SO2 pollutant concentration monitors also be applied to the
CO2 and O2 data streams that are used to
determine CO2 emissions and heat input. The diluent gas
substitute data values would therefore be determined in a purely
mathematical way, based on historical data and the percent monitor data
availability; no fuel sampling procedures would be required.
Note that these proposed revisions would require the percent
monitor data availability to be known on an hourly basis. This would
require the percent availability for CO2 and O2
monitors to be updated hourly within the data acquisition system. EPA
realizes that this would involve software modifications, and in cases
where the unit heat input is determined using a flow monitor and an
O2 diluent monitor in accordance with Equation F-17 or F-18,
some new recordkeeping provisions would also be required. The necessary
recordkeeping provisions have been proposed in Sec. 75.57(g). To allow
time for software revisions to be made, the revised missing data
procedures in Secs. 75.35 and 75.36 would not take effect until January
1, 2000. The owner or operator could, however, opt to use the new
procedures prior to January 1, 2000.
EPA believes that today's proposed revisions to the missing data
procedures for CO2 and heat input determinations would be
relatively easy to implement because the missing data routines for
SO2 monitors are well-established and are familiar to both
the regulated community and to software vendors. The Agency believes
that the proposed revised missing data procedures would ensure that
data availability remains high and would, over time, reduce the cost of
compliance with the requirements of part 75.
2. Prohibition Against Low Monitor Data Availability
Background
Under the current rule, when a unit uses SO2 , flow rate,
and NOX monitoring systems to account for its emissions, for
each clock hour in which a CEMS fails to provide quality assured data,
a substitute data value must be reported to EPA in accordance with the
standard missing data procedures of Sec. 75.33. The method required for
determining the appropriate substitute data values under Sec. 75.33
depends on several factors, such as the overall monitor data
availability and the length of the missing data period. For monitor
data availabilities 90.0 percent, the substitute data value
(which is reported for each clock hour of the missing data period) will
normally be the arithmetic average of the readings from the hour before
and the hour after the missing data period. At other times, it will be
the 90th (or 95th) percentile value from a lookback period of 720 (for
SO2 ) or 2,160 (for NOX and flow rate) quality
assured monitor operating hours. When the data availability drops below
90.0 percent, the substitute data value for SO2 will be the
maximum concentration recorded in the last 720 quality assured monitor
operating hours, and for flow rate and NOX, the substitute
data value will be the maximum flow rate or NOX emission
rate recorded in the last 2,160 quality assured monitor operating hours
at the corresponding load range.
Based on four years of program implementation, EPA believes that
the standard missing data procedures need to be strengthened. As
presently written, the missing data algorithms lack a safeguard which
will ensure that high monitor data availability continues to be
maintained in future years. In the current version of Sec. 75.33, no
distinction is made between data availabilities of 89.0 percent, 50.0
percent or 10.0 percent. For all three of these data availability
percentages, the substitute data value is the same (i.e., the maximum
value in a lookback period of 720 or 2,160 quality-assured monitor
operating hours). This has potentially serious consequences. For
example, if the substitute data value from the lookback period is non-
punitive or perhaps is even favorable to the facility (e.g., if a low-
sulfur fuel was burned during the lookback period), there would be
little incentive to repair a malfunctioning CEMS in a timely manner and
emissions could possibly be under-reported for a long period of time.
Currently, part 75 does not specifically address this ``gaming
activity.''
Discussion of Proposed Changes
In order to maintain the credibility of the SO2
allowance accounting system and to ensure that affected units continue
to comply with their part 76 NOX emission limits, monitor
data availability must not be allowed to deteriorate indefinitely
without clear and significant consequence to the facility. Therefore,
in today's rulemaking, EPA is proposing to add a
[[Page 28048]]
safeguard to part 75 to ensure that this does not happen. A new
paragraph 75.33(d) would be added, which would make it a violation of
the primary measurement requirement of Sec. 75.10(a) to allow the
annual monitor data availability to drop below 80.0 percent for
SO2 , NOX, flow rate, or CO2 . Based on
an analysis conducted on data availability information for the third
quarter of 1996, EPA believes that affected facilities will easily be
able to comply with the 80.0 percent data availability criterion (see
analyses in Docket A-97-35, Item II-B-16). The results of that analysis
indicated a mean percent monitor data availability of 96.9 percent for
SO2 , 95.0 percent for NOX, and 96.6 percent for
flow rate. Although there were 13 (out of 995 total) SO2
monitors, 21 (out of 997 total) flow monitors, and 46 (out of 1365
total) NOX monitoring systems with percent monitor
availabilities below 80.0 percent in the 4th quarter of 1996, the
Agency expects that many of these systems would be exempt from the
prohibition based on a limited number of operating hours in the
previous year (see Docket A-97-35, Item II-A-8).
The proposed prohibition would not apply to units that have only a
limited number of operating hours (less than 3000 hours of operation in
the previous 12 calendar quarters) because such units can have a low
data availability percentage without necessarily having extended
monitor downtime incidents. In addition, no violation would occur if
the low monitor availability is caused by a sudden and reasonably
unforeseeable event beyond the control of the owner or operator (such
as destruction of monitoring equipment by fire or flood). The owner or
operator would, however, be required to notify the Administrator, in
writing, within 7 days of the occurrence of such catastrophic events
and also to provide notification to the EPA Regional Office and to the
appropriate State agency. The owner or operator would be further
required to submit a corrective action plan, including an
implementation schedule. Thus, this proposed prohibition should not
result in violations of part 75, except for situations involving poor
operation and maintenance practices, which are clearly not beyond the
control of the owner or operator.
Another option considered by the Agency was to modify the standard
missing data algorithms for SO2 , NOX, and flow
rate as follows. Under this option, the algorithms for monitor data
availabilities of 90.0 percent to 100.0 percent would remain unchanged.
The algorithms currently used for all monitor data availabilities below
90.0 percent would be retained, but these would apply only to data
availabilities between 80.0 percent and 89.9 percent. Finally, a new
algorithm would be added for monitor data availabilities below 80.0
percent. When the data availability drops below 80.0 percent, the
appropriate maximum substitute data value would have to be used (i.e.,
the maximum potential concentration for SO2 or
CO2 , the maximum NOX emission rate, or the
maximum potential flow rate). EPA believes that requiring maximum
values to be reported when the data availability drops below 80.0
percent would provide incentive to the affected sources to keep their
monitors well-maintained. Because any changes to the standard missing
data algorithms would require software modifications, this option, if
adopted, would not take effect until January 1, 2000. The Agency has
not proposed this option because it would require software changes for
all affected units even though very few units have data availabilities
that fall below 80.0 percent. The Agency seeks comment, however, on
whether this option should be used instead of the proposed prohibition
given that it is more consistent with the structure of the missing data
requirements in part 75 and would be self-implementing without any need
to initiate enforcement actions to achieve the desired result of
continued high data availabilities that assure accurate reporting of
emissions.
The Agency also emphasizes that the required data availability for
the Acid Rain Program would remain at 100.0 percent even if the
proposed prohibition is adopted, meaning that substitute data would
have to be supplied for any periods in which data from a certified
monitoring system are not available. This approach is in sharp contrast
to most other CEMS programs that do not rely on substitute data. In
those programs, the Agency, as well as State and local agencies, expect
and often require much higher data availabilities than 80.0 percent.
Based on the number of units with data availability higher than 95.0
percent under the Acid Rain Program, CEMS data availability less than
95.0 percent may well indicate a failure to properly operate and
maintain a CEMS. Many agencies rely on that 95.0 percent availability
level to target systems for inspection and other compliance-related
follow-up actions. In addition, agencies have adopted various required
minimum data availabilities for CEMS that far exceed the 80.0 percent
level selected for the prohibition proposed in today's rulemaking.
It is also important to note that monitor availability under part
75 and monitor downtime under other programs are not always the same.
Under part 75, a source may have actual monitoring data that are
suspect, based on an evaluation of various quality assurance
activities. In this situation, the owner or operator may, as a
conservative measure, report substitute data rather than the actual
data. In contrast, this type of missing data substitution does not
occur under most other programs. In most programs, the suspect data
would simply be invalidated and no emission data would be reported for
those hours.
Therefore, because of the structure of the missing data provisions
in the Acid Rain Program and the generally applicable economic
incentive to achieve high data availabilities under part 75, it would
be improper to equate the proposed prohibition in today's rulemaking
with a required minimum data availability requirement established for
other programs that do not have the same features. The Agency does not
intend that this proposed provision should serve as a precedent for
evaluating the appropriate achievable data availability for other
programs. Consistent with current practices, the Agency would continue
to expect CEMS to achieve high data availability and that, generally,
monitor downtime in excess of 5.0 percent may warrant appropriate
investigation and follow-up activities.
G. General Authority to Grant Petitions Under Part 75
Background
Section 75.66(a) provides generally that a designated
representative of a unit subject to part 75 may submit a petition to
the Administrator. Sections 75.66(b) through (h) address petitions to
the Administrator on the specified topics of alternative flow
monitoring methods, alternatives to standards incorporated by
reference, alternative monitoring systems, parametric monitoring
procedures, missing data for units with add-on emission controls,
emission or heat input apportionments, and the partial recertification
process. Each of these subsections set forth the items which must be
included with a particular type of petition. In addition, Sec. 75.66(i)
states that, for any other petition to the Administrator under part 75,
the designated representative for an affected unit shall include
sufficient information for the evaluation of such petition.
[[Page 28049]]
Discussion of Proposed Changes
Today's proposal would revise Sec. 75.66(a) to state clearly that
the designated representative of an affected unit may petition the
Administrator for authorization to apply an alternative to any
requirement under part 75 or incorporated by reference in part 75,
regardless of whether another section of part 75 explicitly allows such
a petition concerning the particular requirement. EPA views this change
as a clarification to the general authority already provided by
Secs. 75.66(a) and (i). The proposed rule would also be amended to
include new paragraphs (i) through (l), which would set forth the
specific requirements for other petitions that are explicitly allowed
by other sections of the rule but which are not currently included in
this section. In addition, the proposed rule, at Sec. 75.66(m), would
also indicate the appropriate documentation to be submitted for
petitions under subsection (a), except those under subsections (b)
through (l), where the required documentation is already specified. The
required documentation in subsection (m) would be: (1) Identification
of the unit; (2) information explaining why the proposed alternative
should be used instead of the existing part 75 provision; (3)
descriptions and, if applicable, diagrams of the equipment and
procedures to be used in the proposed alternative; and (4) information
demonstrating that the proposed alternative is consistent with the
purposes of the provision for which an alternative is requested and is
consistent with the purposes of part 75 and of section 412 of the Act.
Rationale
As presently codified, EPA is concerned that the rule does not
state clearly what types of petitions may be submitted under
Sec. 75.66. In particular, existing subsection (i) could be interpreted
as referring only to petitions that are mentioned in other sections of
part 75 and that are not specifically listed in Sec. 75.66(b) through
(h). EPA has not interpreted Sec. 75.66(i) in this manner. In
administering the Act, EPA has inherent discretion to grant de minimis
exceptions from statutory or regulatory requirements, where EPA
determines that holding the regulated entity to the applicable
requirement would yield a gain of trivial or no benefit, provided
Congress has not unambiguously demonstrated its intent to foreclose
such exceptions. See, e.g., Public Citizen v. Young, 831 F.2d 1108, 113
(D.C. Cir. 1987); Alabama Power Co. v. Costle, 636 F.2d 323, 360-61
(D.C. Cir. 1979). Since the issuance of part 75 in 1993, EPA has
accepted, and, in some cases exercised its discretion and granted,
petitions under Sec. 75.66 that requested exceptions and that were not
specifically referenced in Sec. 75.66(b) through (h) or elsewhere in
part 75 (see Docket A-97-35, Item II-B-17). Such petitions have
included, for example, a request to set a CO2 span lower
than that required by part 75 in order to more accurately quality
assure the CO2 monitor. Another petition requested an
alternative to the requirement to perform an annual RATA on a unit that
was scheduled to shutdown, prior to the deadline for performing the
RATA, in order to install a scrubber, construct a new stack, and
install and certify new CEMS. A petition was also submitted for
permission to use a propane sampling frequency as specified in the
State operating permit and to then calculate SO2 emissions
by using the highest sulfur content recorded during the previous 365
days and report these data in quarterly reports. These petitions were
submitted for the purpose of requesting alternatives to various
requirements of part 75, even though the ability to petition the Agency
on these issues was not referenced explicitly in other sections of part
75 or in Sec. 75.66(b) through (h). In most cases, the circumstances
leading to the request for an alternative to a part 75 requirement were
not anticipated during the drafting of part 75 regulations. In fact,
today's proposal revises several part 75 requirements to allow for
alternatives that were originally requested and approved through the
petition process set forth in Sec. 75.66. The Agency continues to
believe that the general provision allowing petitions for alternatives
to part 75 requirements is necessary to enable EPA to address
circumstances that were not foreseen during the development of such
requirements. This is important since circumstances can sometimes vary
significantly from boiler to boiler. While the response to comment
document for the January 11, 1993 rule (see Docket A-91-69, Item V-C-1,
Issue # M-8.8.2) might be read to bar petitions for exceptions from any
provision of part 75, EPA maintains that such a reading would be
inconsistent with the regulatory language of Secs. 75.66(a) and (i)
that allow such petitions, and with the established practice of the
Agency in administering part 75.
The existing Sec. 75.66(i) states that for petitions other than
Sec. 75.66(b) through (h) petitions submitted under the section, the
designated representative should include sufficient information for the
evaluation of the petition. No other information is provided concerning
the contents of such petitions. As Secs. 75.66(b) through (h) all
provide a list of the type of information that should be included in
petitions submitted under the respective sections, the Agency believes
that, in addition to amending Sec. 75.66(a) to clarify that petitions
may be submitted for circumstances that may not be covered by other
sections authorizing petitions to the Administrator, it is appropriate
to provide units with a list of the type of information that should be
included with the petition. Similarly, EPA believes that it is
appropriate to add to the section provisions setting forth the
information requirements for those petitions that are explicitly
allowed under other sections of part 75 but that are not listed in the
existing Sec. 75.66. All these revisions would make the petition
process more uniform and minimize confusion regarding what information
EPA would require in order to accept and consider any petition for an
alternative to a part 75 requirement.
H. NOX Mass Monitoring Provisions for Adoption by
NOX Mass Reduction Programs
Background
Part 75 contains requirements for monitoring NOX
emissions with a continuous emission monitoring system or other
approved method. Owners and operators are required to calculate hourly,
quarterly average, and annual average NOX emission rates (in
lb/mmBtu). Part 75, however, currently contains no requirements for
reporting NOX mass emissions (in tons). Other NOX
emission reduction programs being developed pursuant to title I of the
Act (such as the NOX Budget Program in the Ozone Transport
Region) are expected to require reporting of NOX mass
emissions from many of the units affected under the Acid Rain Program.
To streamline reporting burdens under multiple programs and to allow
for the administration of multi-state NOX mass trading
programs, the Agency believes it appropriate to amend part 75 to
include provisions for monitoring, recording, and reporting
NOX mass emissions that could apply to such trading
programs. These provisions would provide standard procedures--resulting
in precise, reliable, accessible, and timely emissions data--that could
be adopted under a state or federal NOX mass emission
reduction program. To the extent that these standard provisions are
adopted, the burden on industry would be reduced and the administration
of the programs would be facilitated, in
[[Page 28050]]
that the Agency or implementing states would not need to develop
NOX mass monitoring provisions anew and industry would not
need to become familiar with multiple approaches to NOX mass
monitoring.
Discussion of Proposed Changes
The proposed NOX mass emissions provisions would apply
only where EPA, states, or groups of states incorporate them and
mandate their use through a separate regulatory action. The proposed
amendments would make changes to Secs. 75.1, 75.2, 75.4, 75.16, 75.17,
Appendix D, section 2.1.2.2, and Appendix F, section 5.5. They would
also add a new subpart H containing new Secs. 75.70, through 75.73 and
a new section 8 in Appendix F containing sections 8.1, 8.1.1, 8.1.2,
8.1.3, 8.1.4, 8.2, 8.3, 8.3.1, and 8.3.2.
Section 75.1, the purpose and scope section, would be amended to
broaden the scope by adding that part 75 will also set forth provisions
for monitoring and reporting NOX mass emissions that EPA,
states, or groups of states may require sources to use to demonstrate
compliance with a NOX mass emission reduction program.
Section 75.2 would be amended to add that the provisions of part 75 may
also apply to sources subject to a state or federal NOX mass
emission reduction program.
The compliance date section, Sec. 75.4(a), would be altered to
state that the provisions relating to monitoring and reporting of
NOX mass emissions become applicable on the deadlines
specified in the applicable state or federal NOX mass
emission reduction program requiring the use of part 75 to monitor and
report NOX mass emissions.
Section 75.16 would be amended to state that title IV affected
units using the provisions of part 75 to monitor and report
NOX mass emissions under a state or federal NOX
mass emission reduction program would have to meet the heat input
monitoring and determination requirements in both Sec. 75.16 and in
subpart H, Secs. 75.71 and 75.72. Section 75.17 would be amended to
state that title IV affected units using the provisions of part 75 to
monitor and report NOX mass emissions under such a program
would have to meet the NOX emission monitoring and
determination requirements in both Sec. 75.17 and subpart H,
Secs. 75.71 and 75.72.
The applicable procedures for the monitoring and determination of
NOX mass emissions would be added in proposed subpart H,
Secs. 75.70, 75.71, and 75.72 and corresponding recordkeeping and
reporting requirements would be set forth in Sec. 75.73.
Section 75.70 would set forth the general requirements including:
definitions, compliance dates, incorporation by reference, initial
certification and recertification procedures, quality assurance and
quality control requirements, substitute data requirements, and
requirements regarding petitions. In general these provisions for
monitoring NOX mass would mirror the provisions for
monitoring of SO2 , NOX, and CO2 for
compliance with title IV. However, because the program would be a state
program, rather than a federal program, there would be some differences
in the administrative requirements. These differences would be most
pronounced for units that were not subject to Acid Rain emission
limitations and were not already subject to the provisions of part 75.
The major differences in administrative requirements would involve the
process for petitioning under Sec. 75.66 and the process for certifying
and recertifying monitors. Under the existing Acid Rain Program, the
Administrator must approve all petitions under Sec. 75.66. Under this
proposal, petitions for units that were only subject to the provisions
of part 75 because they were subject to a state or federal
NOX mass emission reduction program, would have to be
approved by both the permitting authority for the applicable
NOX mass program and the Administrator. The permitting
authority would also be responsible for reviewing and approving or
disapproving certification and recertification applications for such
units.
Section 75.71 sets forth the general monitoring methodologies that
would be allowed for different types of units. The proposal would
require units to determine hourly NOX mass emissions (in lb)
by monitoring NOX emission rate (in lbs/mmBtu) and heat
input (in mmBtu/hr) on an hourly basis and by multiplying those two
values and the hourly unit operating time (in hour or fraction of an
hour) together. Coal units and other units that burn solid fuel and
that are covered by subpart H would be required to measure
NOX emission rate using a NOX emission rate CEM
consisting of a NOX concentration CEM and a diluent CEM
(CO2 or O2 CEM) and to measure heat input using a
diluent CEM and a continuous volumetric flow monitor. All gas- and oil-
fired units covered by subpart H would be allowed to use that approach
or, alternatively, could measure NOX emission rate using a
NOX emission rate CEM and heat input by using a fuel
flowmeter and performing fuel sampling and analysis. This alternative
for determining heat input from gas- and oil-fired units is set forth
in Appendix D of part 75. Gas and oil units that qualify as either
peaking units or low mass emission units under part 75 would also have
additional lower cost monitoring methodologies available to them.
Peaking units, for example, would have the option to do source testing
to create heat input versus NOX emission rate correlation
curves. Then, based on hourly measurement of heat input from a fuel
flowmeter and fuel sampling and analysis using the provisions in
Appendix D to part 75, the heat input vs NOX emission rate
correlation curves would be used to estimate the hourly NOX
emission rate. This rate would be used in conjunction with hourly
measured heat input to determine NOX mass. A unit that
qualifies as a low mass emission unit would have the option to use a
fuel-type and boiler-type specific default NOX emission rate
and the unit's maximum rated hourly heat input to determine
NOX mass emissions. The low mass emissions unit provisions
are in proposed Sec. 75.19.
Section 75.72 sets forth the specific requirements for monitoring
emissions at units that share common stacks and/or common pipes, for
units that emit to multiple stacks and for units that receive fuel from
multiple pipes. These provisions mirror similar provisions in
Sec. 75.16 for monitoring SO2 mass emissions from similar
units and groups of units.
Appendix D, section 2.1.2.2 would indicate that the heat input
apportionment procedures of that section would not be applicable for
units whose compliance with this part is required under a
NOX mass emissions reduction program. Instead, the unit
would have to meet the heat input monitoring and determination
requirements in subpart H, Secs. 75.71 and 75.72.
The applicable procedures for calculating NOX mass
emissions would be added in proposed section 8 of Appendix F. Section
8.1 of Appendix F contains proposed equations for determining hourly
NOX mass emissions, section 8.2 contains proposed equations
for determining quarterly, cumulative annual and ozone season
NOX mass emissions, and section 8.3 contains specific
provisions for monitoring NOX emissions from a common stack.
Additionally, revisions to section 5.5 of Appendix F would indicate
that the heat input calculation procedures of section 5.5.3 would not
be applicable for units whose compliance with this part is required
under a NOX mass emissions reduction program.
[[Page 28051]]
Rationale
(a) Authority to Propose NOX Mass Provisions. The
authority for the proposed NOX mass provisions rests in two
separate portions of the Act. First, section 412(a) states that the
owner or operator of an affected source under title IV must monitor and
quality assure data for sulfur dioxide and nitrogen oxide for each
affected unit at the source. 42 U.S.C. 7651k(a). This section does not
limit the nitrogen oxide data requirement to emission rate data in lb/
mmBtu or to data necessary for compliance with emission limits
established under title IV. Indeed, oil-and gas-fired units have been
required to report NOX emission rate data under part 75 even
though only existing coal units are subject to NOX emission
limits under title IV. (See 58 FR 3590, 3644, January 11, 1993). Thus,
the Agency believes that providing for reporting NOX mass
emissions under part 75 is an appropriate exercise of the authority
under section 412, particularly since NOX mass emissions
reporting may be required under a separate applicable requirement.
Second, independently of the authority granted by section 412,
section 114(a) of the Act gives the Administrator broad authority to
collect data for ``the purpose of developing or assisting in the
development of any implementation plan under section 110 or 111(d)'',
``of determining whether any person is in violation of any such
standard or a requirement of such a plan'', or ``carrying out any other
provision of [the] Act'' (except certain provisions of title II
concerning mobile sources). Section 114 is, of course, not limited to
sources that are affected units under title IV. Moreover, section
301(a)(1) authorizes the Administrator ``to prescribe such regulations
as are necessary to carry out his functions'' under the Act, including
the functions specified in section 114. Thus, EPA maintains that the
Agency is authorized to adopt provisions in part 75 that could govern
monitoring of NOX mass emissions, especially where such
information is expected to support States' efforts to attain ambient
air quality standards.
From a policy perspective, now is the appropriate and most
efficient time to adopt these changes. In July 1997, EPA Administrator
Carol Browner announced a series of initiatives to reform environmental
data management and collection (see Docket A-97-35, Item II-I-21). The
new initiatives are intended to streamline reporting requirements and
increase coordination across different programs that affect the same
sources. There are a number of examples of ongoing efforts to
streamline the reporting of emissions for utility units. One example is
a proposal to revise the NSPS NOX standards for utility and
industrial boilers subject to reporting under 40 CFR part 60. That
proposal would allow facilities to submit NSPS reports through part 75
reporting (see 62 FR 36948, July 9, 1997). Another example is the Ozone
Transport Commission's NOX Budget program. That program is
expected to require utility sources and certain industrial sources in
the northeast to reduce emissions of NOX through a trading
program similar to the Acid Rain SO2 trading program. On
January 31, 1996, the OTC released the Model Rule which outlines
procedures for the monitoring and reporting of NOX mass
emissions; these procedures are based on the monitoring and reporting
requirements set forth in part 75 (see Docket A-97-35, Items II-I-7 and
II-I-22). Today's proposal would facilitate the coordination of
reporting under the Acid Rain Program and NOX mass programs
like the OTC NOX Budget Program.
In addition, the Agency believes it is appropriate to include these
requirements in the current proposal because the Acid Rain affected
units may be undertaking DAHS software changes to respond to the other
proposed revisions to part 75 if they are adopted. The Agency would
enable facilities to coordinate the necessary software changes by
proposing the revised reporting requirements to allow for
NOX mass emission reporting at this time along with the
other part 75 revisions. Although EPA is proposing this requirement now
to facilitate software changes, the requirement to actually record and
report NOX mass emission data under part 75 generally would
not become effective for any unit unless and until a program requiring
such recording and reporting is implemented for that particular unit
(EPA notes that, as discussed elsewhere in Section III.C.4. of this
preamble, a limited group of title IV affected units (i.e., low mass
emissions units) would be required to record and report NOX
mass emissions for purposes of the Acid Rain Program.) In addition, if
a state elected to require the use of these requirements to support a
state NOX mass emission monitoring and reporting
requirement, these requirements would not become federally enforceable
until those requirements were approved by EPA as part of the SIP.
(b) Monitoring Methodology. The proposed requirement would require
sources to determine NOX mass as a function of hourly
average NOX emission rates, heat input rates, and unit
operating time. EPA is proposing this approach because it accurately
accounts for NOX mass emissions without requiring any
changes to the current missing data routines and quality assurance
requirements in part 75. An alternative to this approach, not included
in today's proposal, would be to measure total mass emissions using a
NOX pollutant concentration monitor, a volumetric flow
monitor and unit operating time, analogous to the approach taken
currently for SO2 emissions. This methodology would have two
advantages: first, there would be less missing data from a
NOX pollutant concentration monitor than from a
NOX CEMS which (under the existing and proposed rule)
contains both a NOX pollutant concentration monitor and a
diluent monitor; and second, it would avoid possible overestimation
from a bias adjustment factor applied to the NOX system to
correct bias in the diluent monitor (see Docket A-97-35, Item II-D-96).
However, this methodology would also have a number of
disadvantages. In order to monitor NOX as total mass
emissions using a NOX pollutant concentration monitor and a
volumetric flow monitor, several major changes would need to be made to
part 75. The entire concept of a NOX CEMS--and the quality
assurance tests and missing data procedures associated with the
NOX CEMS--might need to be revised, to include either a
NOX CEMS with only a NOX pollutant concentration
monitor and a DAHS (in which case, a separate flow monitoring system
would also be required in order to determine NOX mass), or a
NOX CEMS with a NOX pollutant concentration
monitor, a volumetric flow monitor, and a DAHS. Since the relative
accuracy standard currently in part 75 for NOX systems is in
lb/mmBtu, it would be necessary to establish a new relative accuracy
standard for NOX concentration in ppm if the NOX/
flow method described above were incorporated into the final rule. Bias
adjustment would also have to occur on the newly defined NOX
CEMS. It would also be necessary to create a missing data procedure
either for NOX concentration in ppm or for hourly
NOX mass emission rate in lb/hr. Hourly NOX mass
emission rate would be calculated using the same formula as for
SO2 mass emission rate (Equation F-1 or F-2), only using a
constant of 1.194 x 10-7(lb/scf)/ppm NOX. In
addition, this methodology would not easily support the monitoring and
reporting of NOX emission rate data in lb/mmBtu.
[[Page 28052]]
Therefore, in order to meet the emission rate reporting requirements,
affected sources under title IV would still be required to maintain a
diluent CEMS and the current NOX emission rate missing data
procedures. The Agency has not proposed this approach because it does
not believe that the benefits of slightly reduced amounts of missing
data for NOX mass and removal of the bias adjustment factor
for the diluent monitor justify the complication of having two separate
procedures for monitoring NOX emissions from a given unit.
Nevertheless, the Agency requests comment on whether this approach to
measuring mass emissions should be used in lieu of the proposed heat
input and emission rate approach for sources required to report
NOX mass.
(c) Common Stack and Pipe Monitoring. The Agency notes that the
proposed procedures for monitoring NOX emission rate at a
common stack to determine NOX mass emissions under the
proposed Sec. 75.72 procedures are different than the procedures
currently allowed for monitoring NOX emission rate in
Sec. 75.17. The Agency is concerned that the Sec. 75.17 provisions
would be too imprecise for measuring NOX mass emissions
because the two values used to determine NOX mass emissions
(NOX emission rate and heat input) are not required to be
measured at the same location. In the existing rule, NOX
emission rate may be monitored at the unit level in the duct leading to
the common stack and heat input can be determined from measurements at
the common stack and then apportioned to the individual units using
unit load. While this heat input apportionment method has been allowed
for Acid Rain purposes, it is not accurate in all cases because it does
not account for different heat rates from the units exhausting to the
common stack and does not account for differences in operating time at
the units. It has been allowed by the Agency for Acid Rain purposes
because apportioned heat input determined under Sec. 75.16 (e) had only
a limited effect on emissions trading (i.e., on the SO2
allowance program). Although apportioned heat input determined under
Sec. 75.16(e) is used to determine compliance with the reduced
utilization provisions of the Acid Rain Program, the apportioned heat
input estimate was deemed accurate enough for that purpose and for the
relatively small number of units and short period involved.
Determinations of reduced utilization are required only for Phase I
units during 1995-1999 and for opt-in units. However, for purposes of a
NOX mass trading program, the heat input value would be used
in the calculation to determine NOX mass, and an imprecise
unit level heat input value could cause the NOX mass
emissions from some units to be underestimated. The NOX mass
trading program could be undermined by the lack of a consistent
emissions value for each NOX allowance. Therefore, the
proposed provisions for monitoring heat input and NOX
emission rate from units in a NOX mass trading program would
be similar to the provisions that are currently used for monitoring
SO2 mass emissions at a common stack at Sec. 75.16. The
provisions for monitoring SO2 mass emissions require that
the two values needed to determine SO2 mass emissions, stack
flow rate and SO2 concentration, be monitored at the same
location. The Agency is proposing that, for purposes of determining
NOX mass emissions, a facility could use the same location
options currently available for SO2 : the facility could
either monitor both NOX emission rate and heat input at the
common stack level or monitor them both at the unit level. The Agency
is also proposing a third option: heat input could be monitored at the
unit level and summed to the common stack level, while NOX
emission rate could be monitored at the common stack level. Even though
this option would allow NOX emission rate and heat input to
be measured at different locations, it does not have the inherent
inaccuracies described above because it does not require heat input
apportionment.
Similarly, the optional procedures currently allowed for the
apportionment of heat input measured at a common pipe in Appendix D,
section 2.1.2.2 are not available for units with a common pipe under
subpart H. As discussed above for common stacks, the Agency is
concerned that the heat input apportionment under Appendix D, section
2.1.2.2 provisions would be too imprecise for the purpose of
calculating NOX mass emissions. In the existing rule, heat
input can be determined from measurements at the common pipe and then
apportioned to the individual units using unit load. For purposes of
calculating NOX mass emissions under subpart H for a unit
which is supplied fuel from a common pipe, the measurement of fuel flow
rate would have to be made at the pipe leading to the individual unit
in order to determine unit level heat input.
The Agency solicits comment on the proposed approach for monitoring
NOX mass emissions at a common stack or pipe and whether it
is appropriate to mirror the common stack and pipe provisions for
SO2 mass emissions.
(d) Multiple duct/stack monitoring. The current provisions for
monitoring NOX emission rate, in Secs. 75.17(c)(1) and (2),
allow the owner or operator to determine NOX emission rate
for a unit that exhausts through multiple ducts or stacks using a Btu-
weighted sum of the NOX emission rates measured in each duct
or stack or by monitoring NOX emission rate in only one duct
or stack. The new proposed Sec. 75.72 would set forth specific
requirements for monitoring NOX mass in multiple ducts or
stacks and would in some cases place a number of limits on the options
in Sec. 75.17(c) and in some cases not allow the options in
Sec. 75.17(c). The proposed options for monitoring NOX mass
are similar to the existing provision in Sec. 75.16(d) for monitoring
SO2 mass emissions at multiple ducts/stacks. They are also
similar to the provisions being used in the OTC NOX Budget
Program to determine NOX mass in similar situations.
The new proposed Sec. 75.72 does not contain an option for any
units to use a Btu-weighted sum of the NOX emission rates
measured in each duct or stack. The reason that this option is not
appropriate is that in order to use this option to determine a unit's
NOX emission rate, the owner or operator of the unit would
have to monitor both NOX emission rate and heat input in
each duct or stack. (As discussed above, the heat input apportionment
method allowed under Sec. 75.17 is not sufficiently accurate for a
NOX mass program.) These two values allow the calculation of
NOX mass and, therefore, there is no reason to determine a
Btu-weighted sum for purposes of this subpart.
The new proposed Sec. 75.72 would not allow coal units to monitor
NOX emission rate in only one duct or stack. The proposal
would also not allow gas and oil units to monitor the NOX
emission rate in only one duct or stack, unless heat input is
determined using the provisions of Appendix D to this part and the
owner or operator makes a demonstration that the emission rate would
always be the same in both ducts or stacks. Reasons that the emission
rate might vary include the use of add-on emission controls in the
ducts or stacks or venting of emissions to one duct or stack and not
the other.
These limitations are required for monitoring mass emissions (in
lbs), but are not necessary for monitoring emission rate (in lbs/mmBtu)
at coal units or gas and oil units that use continuous volumetric flow
monitors, because, for reasons discussed above, monitoring mass
requires the monitoring of both emission rate and heat input. Since the
amount of stack
[[Page 28053]]
flow that is vented to each duct or stack could vary significantly
depending upon the location and use of dampers and induction fans in
the ducts or stacks, it is necessary to measure volumetric flow in both
ducts or stacks in order to determine heat input for the unit(s). In
order to accurately use these heat input values to determine
NOX mass, it is also necessary to measure NOX
emission rate in both ducts or stacks. Therefore, proposed Sec. 75.72
would require monitoring of heat input and NOX emission rate
in both ducts or stacks for coal units and gas-and oil-fired units that
use continuous volumetric flow monitors and exhaust to multiple ducts
or stacks.
Since gas-and oil-fired units that are using the procedures in
appendix D of part 75 to determine heat input based on fuel consumption
do not have to measure volumetric flow in the duct or stack in order to
determine heat input, EPA believes it is appropriate to allow these
units to measure NOX emission rate in only one duct or stack
if they can demonstrate to both the permitting authority and the
Administrator that the NOX emission rate in either duct or
stack is representative of the NOX emission rate in each
duct or stack. Therefore, proposed Sec. 75.72 allows gas-and oil-fired
units that are using the procedures in appendix D of part 75 to measure
NOX emission rate in only one duct or stack if they can
demonstrate to both the permitting authority and the Administrator that
the NOX emission rate in either duct or stack is
representative of the NOX emission rate in each duct or
stack.
(e) Reporting of NOX Mass Emissions. The Agency also
notes that the proposed procedures differ in two key respects from the
way data is currently reported under part 75. The first difference is
that the proposal would require reporting of hourly NOX mass
emissions, in lbs, (instead of hourly mass emission rate, in lb/hr, as
is currently required for the reporting of SO2 under part
75). The OTC NOX Budget Program is expected to require the
reporting of hourly mass emissions, in lb, rather than hourly mass
emission rates, in lb/hr, because of experience under the Acid Rain
Program with reporting hourly SO2 and CO2 mass
emission rates. As discussed in Section III.R.1 of this preamble, the
reporting of hourly SO2 and CO2 mass emission
rates has been a source of some confusion in the implementation of the
Acid Rain Program. For the reasons presented in Section III.R.1 of this
preamble, EPA is not proposing to change the existing SO2
and CO2 reporting requirements. However, the existing part
75 does not require any NOX mass emission reporting, and in
order to avoid the problems experienced under the Acid Rain Program and
to be consistent with the OTC NOX Budget Program, EPA
proposes here to base the new NOX reporting on mass
emissions in pounds. Maintaining consistency with the provisions
expected to be adopted for the OTC NOX Budget Program is
important to ensure that a central body such as EPA would be able to
effectively administer the program if states opted to participate in a
multi-state NOX trading program larger than the Ozone
Transport Region covered by the OTC NOX Budget Program.
The second key difference is that, in addition to reporting a
quarterly and cumulative annual total emissions value, the proposed
revisions would also require reporting of a cumulative ozone season
total value. Generally, the ozone season extends from May 1 to
September 30 of every year. The cumulative ozone season emissions would
be reported with the second quarter and third quarter reports submitted
to EPA. The reason that reporting would be required on an ozone season
basis is that one of the main reasons the data is being collected is to
support other programs designed to control emissions during the ozone
season.
(f) Role of EPA and States/Localities in Administering the
Monitoring Portion of a NOX Trading Program. The Agency also
notes that another important potential difference between the use of
this part to support the Acid Rain Program under Title IV of the CAA
and the use of this part to support other NOX mass emission
reduction programs is the role that EPA and the state or local
permitting authority that may establish such a program will play. Under
the Acid Rain Program, even though many states have assumed the role of
the permitting authority under Phase II of the program, EPA still
retains authority to issue approvals and disapprovals related to all of
the monitoring and reporting issues, such as certification of
monitoring systems under Sec. 75.20, approval of petitions under
Sec. 75.66 and approvals of alternate monitoring petitions under
Sec. 75.48. EPA believes that if a NOX mass emission
reduction program is approved as part of a SIP or if EPA agrees to work
with individual or groups of states to help administer the monitoring
and reporting portion of a NOX mass emission reduction
program, EPA would still have to be involved in the approval process.
The level of this involvement might vary depending upon the
specific type of approval or disapproval. It also would vary depending
upon whether or not the unit had an Acid Rain emission limitation. For
instance, EPA would play a significant role in the approval of an
alternate monitoring petition under Sec. 75.48 or any other petitions
under Sec. 75.66. For a unit with an Acid Rain emission limitation, any
petition would already have to be approved by EPA. In order to
streamline the process for these sources, EPA believes that EPA should
continue to issue approvals and disapprovals of petitions. However,
since sources would also be using the monitored data to meet SIP
requirements, EPA would take this action in consultation with the
applicable state. For units that are not subject to an Acid Rain
emission limitation, EPA would still need to be involved in petition
determinations. There are two primary reasons that this involvement
would be necessary. The first would be as part of EPA's typical role in
assuring that any alternative to the approved SIP will still result in
the air quality benefit that would have been derived if the permitting
authority had not deviated from the SIP. The second would be as part of
EPA's role in administering the emissions tracking portion of a
NOX mass emission reduction program. If EPA was not involved
and a state approved, for a unit, an alternative that allowed
variations to the reporting requirements, EPA might not be able to
administer the emissions tracking portion of the program for that unit.
Similarly, for approval and disapproval of certification applications
and recertification applications, EPA believes that there should be two
separate requirements; one for units subject to an Acid Rain emission
limitation, and one for units not subject to an Acid Rain emission
limitation. For units subject to an Acid Rain emission limitation, EPA
would still approve or disapprove certification and recertification
applications. This would streamline the process for units since they
would only have to deal with one regulatory agency for both programs.
For units not subject to an Acid Rain emission limitation, the
permitting authority would approve certification and recertification
applications. EPA requests comment on this approach and whether the
respective roles of the Administrator and the permitting authority
should be different for units that are subject to both an Acid Rain
emission limitation and to a NOX mass emission reduction
program and for units that are subject solely to a NOX mass
emission reduction program.
[[Page 28054]]
I. Span and Range Requirements
Background
The span and range requirements for part 75 continuous emission
monitoring systems are found under section 2.1 of Appendix A to the
January 11, 1993, rule, as amended on May 17, 1995. Sections 2.1.1,
2.1.2, 2.1.3 and 2.1.4 of Appendix A give the specific span and range
requirements for SO2 monitors, NOX monitors,
diluent (O2 and CO2 ) monitors, and flow rate
monitors, respectively.
The span of a CEMS provides an estimate of the highest expected
value for the parameter being measured by the CEMS. For instance, the
span value of an SO2 monitor should be an approximation,
based on the type of fuel being combusted, of the highest
SO2 concentration likely to be recorded by the CEMS during
operation of the affected unit. The range of a CEMS is the full-scale
setting of the instrument. Under part 75, the range of a monitor must
be equal to or greater than the span value. Section 2.1 of Appendix A
further specifies that the range must be chosen such that the majority
of the readings during normal operation fall between 25.0 and 75.0
percent of full-scale. Part 75 span values are used to determine the
appropriate reference gas concentrations and reference signals for
daily calibration of the CEMS; the reference concentrations and signal
values are expressed as percentages of the span value. The allowable
daily calibration error for a CEMS is also expressed as a percentage of
span.
Sections 2.1.1 through 2.1.4 of Appendix A to the January 11, 1993
rule specified procedures for determining the span values for four
parameters: SO2 , NOX, diluent gas (O2
or CO2 ), and volumetric flow rate. For SO2 , the
``maximum potential concentration'' (MPC) was first calculated based on
fuel sampling results from the previous 12 months (using the highest
sulfur content and lowest heating value in Equation A-1a or A-1b). The
SO2 span value was then obtained by multiplying the MPC by
1.25 and rounding the result upward to the next highest multiple of
100.0 ppm. The MPC values for NOX were specified in the rule
and were based on the type of fuel being combusted (e.g., 800.0 ppm for
coal-firing and 400.0 ppm for oil-firing). The NOX span
value was then determined by multiplying the MPC by 1.25 (e.g., 1000.0
ppm for coal-firing and 500.0 ppm for oil-firing). For CO2
and O2 , a span value of 20.0 percent CO2 or
O2 was required for all diluent monitors. For flow rate, the
``maximum potential velocity'' (MPV) was first determined either using
Equation A-3a (or A-3b) or from historical test data (i.e., from
velocity traverses conducted at or near maximum load). Then, the span
value was obtained by multiplying the MPV by 1.25 and rounding the
result upward to the next highest multiple of 100 feet per minute
(fpm).
In the January 11, 1993 rule, the SO2 or NOX
monitor range derived from the MPC was referred to as the ``high-
scale.'' The rule further specified that whenever the majority of the
readings during normal operation were expected to be less than 25.0
percent of the high full-scale range value (e.g., if a scrubber were
used to reduce SO2 emissions), a second, ``low-scale'' span
and range would be required. The low scale of the CEMS would be defined
as 1.25 times the ``maximum expected concentration'' (MEC). The
original rule was prescriptive regarding the method of determining the
MEC. For SO2 , the MEC was to be calculated using Equation A-
2; for NOX, an MEC value of 320.0 ppm was to be used for
coal-firing and 160.0 ppm for oil-or gas-firing.
In the first two years of Acid Rain Program implementation, it
became increasingly clear to both the regulated community and to EPA
that the span and range provisions of part 75 lacked sufficient
flexibility and clarity. The NOX provisions were
particularly problematic, being overly prescriptive in some instances
and sometimes requiring two spans and ranges when a single,
appropriately-sized range would suffice. Also, the units of the flow
rate span were expressed in terms of velocity (i.e., feet per minute),
and this was not consistent with either the units of measure used for
daily monitor calibrations or the units used for electronic reporting
of flow rate data.
The May 17, 1995 rule attempted to address these deficiencies, as
follows. For SO2 , an alternative means of determining the
MPC, in lieu of using historical fuel sampling data, was added; the MPC
could be based upon 30 days of historical CEMS data. The use of
historical CEMS data was also allowed as an option for MEC
determinations, instead of using Equation A-2. For NOX, the
method of determining the MPC was made less prescriptive. First, a
comprehensive list of MPC values was promulgated (Tables 2-1 and 2-2 in
Appendix A), taking into consideration the unit type in addition to the
fuel type. The MPC value from this list could be used in lieu of the
fuel-based MPC prescribed in the original rule. Second, two alternative
methods of determining the MPC or MEC were added, i.e., from historical
CEMS data or from emission test results. Finally, flexibility was added
to the dual-range requirements for NOX monitors so that, in
many instances, the span and range requirements of part 75 could be met
on a site-specific basis, using a single span and range.
The span provisions for CO2 and O2 were not
significantly changed in the May 17, 1995 rule. For flow rate, however,
a more detailed procedure for determining the span value was added.
This addition was considered necessary because during the first year of
program implementation it came to light that there are actually two
important span values associated with flow rate: (a) the
``calibration'' span value used for daily calibrations, and (b) the
``flow rate'' span value in units of standard cubic feet per hour
(scfh). These two span values are both derived from the MPV, but are
almost invariably expressed in different units of measure, and,
therefore, the two spans are generally not equal numerically. For
instance, the calibration span value for the daily calibration of a
differential pressure-type flow monitor, expressed in units of inches
of water, is a small number (generally less than 5.0 in.
H2 O); while the flow rate span value, in scfh, is a very
large number, usually in the tens or hundreds of millions.
The May 17, 1995 rule also revised the procedures for adjusting the
span and range of SO2 , NOX, and flow monitors.
Sections 2.1.1.4, 2.1.2.4, and 2.1.4 of Appendix A to the original rule
had specified that span and range adjustments were required whenever
the MPC, the MEC, or the MPV changed significantly. When a significant
change in the MPC, MEC, or MPV occurred, a new range setting was to be
established and a new span value defined, equal to 80.0 percent of the
adjusted range value. The revised sections 2.1.1.4, 2.1.2.4, and 2.1.4
of Appendix A to the May 17, 1995 rule changed this procedure,
requiring the new span value to be determined first, followed by the
new range. The May 17, 1995 rule also added procedures for addressing
full-scale exceedances, specifying that the full-scale value is to be
reported for an exceedance of one hour and that a range adjustment is
required for an exceedance greater than one hour. Finally, the May 17,
1995 rule specified that whenever the range of a gas monitor is
adjusted, a linearity test is required, and a calibration error test
must be done when the range of a flow monitor is adjusted.
Discussion of Proposed Changes
Since promulgation of the May 17, 1995 rule, EPA has continued to
receive questions and comments about the span and range sections of
part 75. Many of
[[Page 28055]]
the questions and comments have centered on the adjustment of span and
range. The following questions are typical: When must the span and
range be changed? What constitutes a ``significant'' change in the MPC,
MEC, or MPV? When a span and range adjustment is required, what are the
deadlines for making the changes and for completing the required
linearity test? How should full-scale exceedances be reported? There
also appears to be some lingering confusion and misunderstanding about
how to determine the flow rate span values and how to calculate the
maximum potential flow rate (MPF) and the NOX maximum
emission rate (MER) (see Docket A-97-35, Items II-B-8, II-D-67, and II-
E-31). In view of this, EPA believes that the span and range sections
of the rule are still not sufficiently clear, flexible, or detailed and
are in need of further revision. In June, 1996, a national part 75 CEM
Implementation Workgroup meeting was held in Washington D.C. to discuss
possible revisions to part 75. One of the principal topics of
discussion was span and range (see Docket A-97-35, Item II-E-32).
Today's rulemaking proposes comprehensive revisions to sections 2.1
through 2.1.4 of Appendix A, based in part on the discussions of the
June, 1996 meeting. The principal changes are described in paragraphs
(1) through (5), below.
1. Maximum Potential Values
The basic procedure for determining the maximum potential of
SO2 concentration would be unchanged by today's proposal.
However, two new provisions would be added to section 2.1.1.1 of
Appendix A to prevent overestimation of the MPC. The first of these
provisions would allow the exclusion of clearly anomalous fuel sampling
results when determining the MPC. The second provision would apply to
units for which the designated representative certifies that the
highest sulfur fuel is never combusted alone, but is always blended or
co-fired with other fuel(s) during normal operation. For such units,
the MPC would be calculated using best estimates of the highest sulfur
content and lowest gross calorific value expected for the blend or fuel
mixture and inserting these values into Equation A-1a or A-1b. The best
estimates of the highest percent sulfur and lowest GCV for a blend or
fuel mixture would be derived from weighted-average values based upon
the historical composition of the blend or mixture in the previous 12
(or more) months.
The alternative procedure for determining the MPC of SO2
based upon quality assured historical CEMS data would be retained, but
it is proposed that the MPC be based, at a minimum, upon the previous
720 quality assured monitor operating hours, rather than the previous
30 unit operating days. This is to ensure that a sufficient quantity of
valid data is used for the MPC determination. Making the determination
based on 30 unit operating days does not provide that assurance,
particularly for units that may only operate for a few hours a day
(e.g., peaking units). Revised section 2.1.1.1 would also specify that
for a unit with add-on SO2 emission controls, the historical
CEMS data option may only be selected if the certified SO2
monitor used to determine the MPC is located at the control device
inlet.
For NOX, the general procedures for determining the MPC
would also remain the same, i.e., either: (1) use the MPC value
prescribed in the original rule, (2) use the unit-specific value listed
in Table 2-1 or 2-2, or (3) determine the MPC by emission testing or
from historical CEM data. However, the following changes to section
2.1.2.1 of Appendix A are proposed. First, a statement would be added
that the MPC would have to be based upon the combustion of whichever
fuel or blend combusted at the unit produces the highest level of
NOX emissions. Second, an advisory statement would be added,
noting that the initial MPC value determined for a unit that is not
equipped with low-NOX burners (LNB) would have to be re-
evaluated if a low-NOX burner system is subsequently
installed and optimized. Third, if historical CEMS data are used to
determine the MPC, the determination would have to be based on the
previous 720 (or more) quality assured monitor operating hours (instead
of the previous 30 unit operating days). Fourth, units with add-on
NOX emission controls could only use the historical CEM data
option if the historical data represented uncontrolled emissions (e.g.,
if the certified CEMS used to collect the data were located prior to
the control device inlet or, for a unit with seasonal NOX
controls, if the historical data were from a period when the controls
were not operating). Fifth, if emission testing is used for the MPC
determination, sufficient tests would have to be performed at various
loads and excess oxygen levels to ensure that a credible MPC value is
obtained. For units with add-on NOX emission controls, the
emission test data would have to be collected upstream of all controls,
or, for a unit with seasonal controls, during a period when the
controls were not operating. Finally, a specific requirement to
calculate the maximum potential NOX emission rate (MER)
would be added to section 2.1.2.1 of Appendix A. The May 17, 1995 rule
had provided a definition of the MER in Sec. 72.2; however, a
corresponding requirement to calculate the MER was not included in part
75 at that time. The MER is occasionally needed to provide substitute
NOX emission rates during missing data periods. The owner or
operator would be permitted to use the diluent cap value of 5.0 percent
CO2 or 14.0 percent O2 for boilers (or 1.0
percent CO2 or 19.0 percent O2 for turbines) in
the NOX MER calculation.
For CO2 , today's proposed rule would add a new section
2.1.3.1 to Appendix A, which provides a definition of the MPC. The MPC
for CO2 pollutant concentration monitors would be 14.0
percent for boilers and 6.0 percent CO2 for combustion
turbines. Alternatively, the MPC could be based on a minimum of 720
hours of representative quality assured historical CEM data.
For flow rate, the procedure for determining the MPV would be
essentially unchanged by today's proposed rule, i.e., the MPV would
either be determined from Equation A-3a (or A-3b, as applicable) in
Appendix A, or it would be based on velocity traverse data taken at or
near maximum load. However, a procedure for calculating the maximum
potential flow rate (MPF) would be added to section 2.1.4.1 of Appendix
A. The MPF is occasionally used to provide substitute flow rate data;
therefore, a clear, consistent method of determining the MPF is needed.
2. Maximum Expected SO2 and NOX Concentrations
Today's proposal would significantly change the procedures for
determining the maximum expected concentration (MEC) of SO2 .
The purpose of the revisions would be to ensure that the proper span(s)
and range(s) are selected for SO2 measurement. Proposed
section 2.1.1.2 of Appendix A would require the MEC to be determined
for units with SO2 controls and also for uncontrolled units
that burn both high- and low-sulfur fuels (or blends) as primary or
backup fuels (e.g., high- and low-sulfur coal or different grades of
fuel oil).
The revised procedures for determining the MEC for SO2
would be as follows. For units with emission controls, Equation A-2 in
Appendix A would be used to calculate the MEC. For uncontrolled units
that burn both high-sulfur and low-sulfur fuels or blends as primary or
backup fuels, Equation A-1a or A-1b in Appendix A (which in the
[[Page 28056]]
current rule is reserved for MPC calculations) would be used to
determine an MEC value for each fuel or blend, with three important
exceptions. The MEC would not be calculated for: (1) the highest-sulfur
fuel or blend (because it would be duplicative of the MPC calculation);
(2) fuels or blends with a total sulfur content no greater than the
total sulfur content of natural gas, i.e., 0.05 percent
sulfur by weight, because Sec. 75.11(e)(3)(iv) of the current rule
specifies that natural gas combustion does not trigger a dual span and
range requirement for the SO2 monitor (for gas firing, the
MEC and low-scale span values would be too low to be practical for
quality assurance purposes, e.g., < 5 ppm for pipeline natural gas);
and (3) fuels or blends that are combusted only during unit startup,
because such fuels are infrequently used and are not representative of
normal unit operation.
Today's proposal would continue to allow the same flexibility in
the SO2 MEC determination that was introduced in the May 17,
1995 rule. That is, if a certified SO2 CEMS is already
installed, the owner or operator could determine the MEC based upon
historical continuous monitoring data, in lieu of using mathematical
equations. If this option were chosen for a unit with SO2
controls, the MEC would be the maximum SO2 concentration
measured at the control device outlet by the CEMS over the previous 720
or more quality assured monitor operating hours with the unit and the
control device both operating normally. For units that burn both high-
and low-sulfur fuels or blends as primary and backup fuels and have no
SO2 controls, the MEC for each fuel would be the maximum
SO2 concentration measured by the CEMS over the previous 720
or more quality assured monitor operating hours in which that fuel or
blend was the only fuel being burned in the unit.
Today's rule also proposes to change the way in which the MEC is
determined for NOX. Revised section 2.1.2.2 of Appendix A
would require a determination of the MEC during normal operation for
units with add-on NOX controls capable of reducing
NOX emissions to 20.0 percent or less of the uncontrolled
level (i.e., steam injection, water injection, selective catalytic
reduction or selective non-catalytic reduction). A separate MEC
determination would be required for each type of fuel combusted, except
for fuels that are only used for unit startup or for flame
stabilization. The MEC would be determined in one of three ways: (1)
using Equation A-2 in Appendix A; or, if that equation is not
appropriate, (2) by emission testing or (3) by using historical CEMS
data from the previous 720 (or more) quality assured monitor operating
hours. Revised section 2.1.2.2 would give specific guidelines and
procedures by which to obtain the MEC when the emission testing or CEMS
data options are selected. All CEMS or emission test data used for the
MEC determination would be taken under stable operating conditions with
all control devices and methods operating properly.
3. Span and Range Values
For SO2 , NOX, and flow rate, respectively,
revised sections 2.1.1.3, 2.1.2.3 and 2.1.4.2 of Appendix A would allow
the high-scale span value to be between 100.0 and 125.0 percent of the
maximum potential value (i.e., the MPC or MPV), rounded off
appropriately. This is a change from the current rule which requires
the high span to be set at 125.0 percent of MPC or MPV, rounded off
appropriately. However, the change is not expected to be disruptive,
because properly sized span values previously determined by multiplying
the MPC or MPV by 1.25 could continue to be used. The change would
allow the owner or operator to set the span value in such a way that a
small exceedance of MPC or MPV would not require a span change (see
paragraph 5, ``Adjustment of Span and Range,'' below). The added
flexibility in span selection would also allow different units with
similar (but not identical) MPCs for SO2 and/or
NOX to use the same span value and to use the same
calibration gas concentrations, which could result in cost savings for
some facilities. In 1996, EPA received and approved a petition from one
utility to equalize the SO2 span values at several of its
coal-fired units (see Docket A-97-35, Items II-C-23, II-D-71).
For CO2 and O2 monitors, today's proposal
would revise section 2.1.3 of Appendix A to allow the owner or operator
maximum flexibility in selecting an appropriate span value. The
CO2 or O2 span value would not be determined in
the same way as an SO2 , NOX, or flow rate span
value. Rather, for CO2 monitors installed on boilers, any
convenient span value between 14.0 percent and 20.0 percent
CO2 representing the percent diluent in the flue gas would
be acceptable. For combustion turbines, any CO2 span value
between 6.0 and 14.0 percent CO2 could be used. For
O2 monitors, a span value between 15.0 percent and 25.0
percent O2 could be selected. However, if the O2
concentrations are expected to be consistently below 15.0 percent, an
alternative span value of less than 15.0 percent could be used,
provided that an acceptable technical justification was included in the
monitoring plan. The proposed rule would also allow purified instrument
air containing 20.9 percent O2 to be used as the high level
calibration gas for oxygen monitors having span values greater than or
equal to 21.0 percent O2 .
There are two principal reasons why EPA is proposing increased
flexibility in the selection of the CO2 and O2
span values. The first is to encourage greater accuracy in the diluent
gas measurements. The revisions would allow the span value to be
customized so that the concentration of the upscale calibration gas
used for daily calibrations can be as close as possible to the actual
average CO2 or O2 concentrations in the stack. In
1996, EPA received and approved a petition from one utility to use a
CO2 span value of 15.0 percent for its coal-fired units,
rather than the 20.0 percent span value required by part 75 (see Docket
A-97-35, Items II-C-20, II-D-68). The second reason for revising the
CO2 and O2 span requirements is to eliminate
unnecessary high-level span and range requirements. The current rule
requires a high span value of 20.0 percent for all CO2 and
O2 monitors. However, there are many units (e.g., combustion
turbines) for which the diluent gas concentrations are so low that the
guideline in the current section 2.1 of Appendix A (i.e., that the
majority of the readings be within 25.0 to 75.0 percent of full-scale)
cannot be met unless a second, low-scale span and range are used. For
most of these units, there are technical and safety reasons why the
diluent concentrations must remain low; therefore, it is unreasonable
to require a high range to be maintained if a lower range will suffice
and can never be exceeded. During the Phase II certification process,
EPA approved CO2 span values of 10.0 percent for a number of
combustion turbines and waived the high-scale range requirement (see
Docket A-97-35, Items II-C-19, II-C-21, II-D-64).
Today's proposal would not change the basic way in which the full-
scale range setting of a monitor is determined. The range would still
have to be set greater than or equal to the span value. However, the
guideline for selecting an appropriate full-scale range in section 2.1
of Appendix A would be revised as follows. With few exceptions, the
full-scale range would be selected so that, to the extent practicable,
the readings during typical unit operation fall between 20.0 and 80.0
percent of full-scale; this represents a slight increase in flexibility
from the ``25-to-75 percent of
[[Page 28057]]
full-scale'' guideline in the current rule. Today's proposal would also
emphasize that section 2.1 is only a guideline and would cite three
specific cases in which it is inapplicable. Specifically, the guideline
would not apply to: (1) quality assured SO2 readings
obtained during the combustion of natural gas or fuel with equivalent
total sulfur content (because the resulting SO2 emissions
are too low to be subject to the span and range requirements); (2)
quality assured SO2 or NOX readings on the high
range for an affected unit with SO2 or NOX
emission controls and two span values (because the high range is not
the normal operating range for the unit); and (3) quality assured
SO2 or NOX readings less than 20.0 percent of the
low measurement range for a dual-span unit with SO2 or
NOX emission controls, provided that the low readings are
associated with periods of high control device efficiency (because it
is not necessary to re-range a monitor based on non-representative
hours of exceptional control performance).
For flow monitors, today's rule proposes to revise section 2.1.4.2
of Appendix A to more clearly define the ``calibration span value''
(which is the span expressed in the units of measure used for the daily
calibrations) and the ``flow rate span value'' (which is the span
expressed in the units used for electronic data reporting, i.e., scfh).
The proposed rule defines these two span values in considerable detail
and outlines how to use them. EPA believes that this will result in
greater consistency in implementation of the part 75 flow rate
monitoring requirements.
4. Dual Span and Range Requirements for SO2 and
NOX
In today's rule, revisions are proposed to the dual span and range
requirements for SO2 and NOX monitors in sections
2.1.1.4 and 2.1.2.4 of Appendix A. The revised provisions are
essentially the same for both pollutants. To determine whether a
second, low-scale span is required in addition to the high-scale span
based on the MPC, each of the maximum expected concentration (MEC)
values determined under revised section 2.1.1.2 or 2.1.2.2 of Appendix
A would be compared against the maximum potential concentration (MPC)
determined under proposed sections 2.1.1.1 or 2.1.2.1. If this
comparison shows any of the MEC values to be < 20.0 percent of the MPC,
a low-scale span would be required. If several of the MEC values are
found to be < 20.0 percent of the MPC, then the low-scale span would be
based upon whichever MEC value is closest to 20.0 percent of the MPC.
The low-scale span value would be determined in a manner similar to the
high-scale span, i.e., by multiplying the MEC by a factor between 1.00
and 1.25 and rounding off the result appropriately.
When both a high-scale span and a low-scale span are required for
SO2 or NOX, proposed sections 2.1.1.4 and 2.1.2.4
would allow the owner or operator to use either of the following
monitor configurations to meet the dual-range requirement: (1) a single
analyzer with two ranges, or (2) two separate analyzers connected to a
common probe and sample interface. The use of other monitoring
configurations would be subject to the approval of the Administrator.
The monitor configurations would be represented in the monitoring plan
as follows: (a) the high and low ranges could be designated as two
separate, primary monitoring systems; (b) the high and low ranges could
be designated as separate components of a single, primary monitoring
system; or (c) one range (the ``normal'' range) could be designated as
a primary monitoring system, and the other range as a non-redundant
backup monitoring system. The high and low ranges would be quality
assured according to their designation in the monitoring plan. Primary
monitoring systems would have to meet the QA requirements for primary
systems in Sec. 75.20(c), Appendix A, and Appendix B, with the
following exception: relative accuracy test audits (RATAs) would be
required only on the normal range. For units with emission controls,
the low range would be considered normal; for other units, the range in
use at the time of the scheduled RATA would be considered normal. Non-
redundant backup systems would have to meet the applicable QA
requirements for ``like-kind replacement analyzers'' in proposed
Sec. 75.20(d).
Today's rule would add a new alternative provision under sections
2.1.1.4 and 2.1.2.4 of Appendix A for dual-span units with
SO2 or NOX emission controls. The new provision
would allow the owner or operator to use a ``default high-range value''
in lieu of operating, maintaining, and quality assuring a high-scale
monitor range. The default high-range value would be 200.0 percent of
the MPC (based on uncontrolled emissions). This value would be reported
whenever the SO2 or NOX concentration exceeded
the full-scale of the low-range analyzer. The default high-range value
is being proposed for controlled units that seldom, if ever, experience
full-scale exceedances of the low monitor range during normal operation
(e.g., units that have a permit condition requiring cessation of unit
operation when a full-scale exceedance occurs or units that experience
low-range exceedances only during startup). EPA solicits comment on the
proposed approach of using a default high-range value in lieu of a high
range monitor and on the value of the default.
EPA specifically requests comment on whether the proposed dual-span
monitoring configurations, monitoring system designations, and quality
assurance requirements are adequate, or whether there are additional
configurations (e.g., one range with two spans, two separate analyzers
with separate probes, etc.) that should be included in the rule.
Finally, when two spans and ranges are required, proposed revised
sections 2.1.1.4 and 2.1.2.4 of Appendix A would specify that the low
range would have to be used to record emission data when the
SO2 or NOX concentrations are expected to be
consistently below 20.0 percent of the MPC (i.e., when a fuel or blend
with a MEC value < 20.0 percent of the MPC is combusted). And if the
full-scale of the low range is exceeded, the high range would be used
to record data (or, if applicable, the default high range value would
be reported).
5. Adjustment of Span and Range
In today's rule, detailed guidelines and procedures are proposed
for adjusting the span and range of the CEMS in revised sections
2.1.1.5, 2.1.2.5, 2.1.3.2 and 2.1.4.3 of Appendix A. The intent of
these provisions is to ensure that each owner or operator assesses the
adequacy of all CEMS span values on at least a quarterly basis (and
whenever operational changes are planned) and, based on that
assessment, makes any necessary adjustments to the spans or ranges in a
timely manner. EPA believes that the proposed procedures are
sufficiently flexible so that frequent span and range adjustments will
not be necessary. The procedures are primarily directed at CEMS with
improperly-sized spans and ranges, to bring them into full conformance
with part 75 requirements or for future changes in unit operation
(e.g., fuel switch or low-NOX burner installation) that may
significantly affect the level of emissions or flow. All required span
or range adjustments would have to be made no later than 45 days after
the end of the quarter in which the need to adjust the span or range is
identified, unless the span change would require new calibration gases
to be ordered for daily calibration error and linearity tests, in which
case, the owner or operator would have up to
[[Page 28058]]
90 days after the end of the quarter to make the span adjustment.
The revised procedures for span and range adjustment would be as
follows. First, if the maximum value upon which the high span value is
based (i.e., the MPC or, for flow rate, the MPF) is exceeded during a
calendar quarter, but the span is not exceeded, the span or range would
not have to be adjusted. However, for missing data purposes, if any
quality assured hourly concentration or flow rate exceeds the MPC or
MPF by 5.0 percent during the quarter, a new MPC or MPF
would have to be defined, equal to the highest value recorded during
the quarter, and a monitoring plan update would be required. Second,
for the high measurement range, if any quality assured reading exceeded
the span value by 10.0 percent during the quarter but did
not exceed the range, a new MPC or MPF (as applicable) would have to be
defined, equal to the highest on-scale reading recorded during the
quarter, and the span value would also have to be changed. If the new
span value exceeded the current full-scale range setting, then a new
range setting would also be required. Similar span adjustment
requirements would apply to the low scale if the two measurement ranges
are used separately for distinctly different modes of operation (e.g.,
during the combustion of different fuels), rather than being used in
combination to provide a continuum of measurement range capability.
The proposed procedures for responding to full-scale exceedances
are as follows. Whenever the full-scale of a high monitor range is
exceeded, excluding hours of non-representative operating conditions
(e.g., a trial burn of a new fuel), corrective action would be required
to adjust the span and range. In addition, any time the range is
exceeded, a value of 200.0 percent of the current full-scale range
would be reported to EPA for each hour of each full-scale exceedance.
The Agency believes that 200.0 percent of the range is sufficiently
conservative to ensure that emissions would not be under-reported. One
utility that experienced a full-scale exceedance of the high
SO2 monitor range estimated from the results of fuel
sampling that the SO2 concentration was approximately 150.0
percent of full-scale during the incident (see Docket A-97-35, Item II-
D-24).
For units with two span values and two measurement ranges for a
particular parameter (e.g., SO2 ), when the full-scale of the
low range is exceeded, provided that the high monitor range is
available to record emission data, no corrective actions would be
required. However, if, at the time of the low-range exceedance or
during the continuation of the low-range exceedance, the high range is
either out-of-service or out-of-control for any reason (and therefore
is not available to record quality assured data), the MPC would have to
be reported until the readings either returned to the low scale or
until the high scale returned to service and was able to provide
quality assured data. However, if the reason the high scale is
unavailable is because of a high scale exceedance, 200.0 percent of the
high range value would be reported for each hour of the exceedance.
Proposed sections 2.1.1.5(e), 2.1.2.5(e), and 2.1.4.3(e) of
Appendix A would require that the monitoring plan be updated whenever
changes are made in the maximum potential values, maximum expected
values, span values, or full-scale range settings. The updates would be
made in the quarter in which the changes become effective. The proposed
sections 2.1.1.5(e) and 2.1.2.5(e) of Appendix A would further require
a linearity test to be done whenever the span of a gas monitor is
adjusted, if the span change is significant enough to require new
calibration gases for daily calibration error tests and linearity
checks. Finally, proposed sections 2.1.4.3(c) and (d) of Appendix A
would require a calibration error test to be done whenever a flow
monitor span or range is adjusted (unless the adjustment requires a
significant change to the flow monitor that would require
recertification under Sec. 75.20(b)).
J. Quality Assurance/Quality Control (QA/QC) Program
1. QA/QC Plan
Background
Section 1 of Appendix B to part 75 as originally promulgated on
January 11, 1993 sets forth provisions for developing and implementing
a quality control program. As part of the quality control program,
section 1 requires that the source develop and maintain a quality
control plan that documents how the equipment used to report emissions
data for part 75 is maintained and quality assured. While the
provisions in sections 1.1, 1.2, and 1.4 of Appendix B to part 75 are
applicable only to continuous emissions monitoring systems, the
provisions in sections 1.3 and 1.5 of the existing rule are more
generally applicable to all monitoring systems under part 75. The
quality assurance requirements for excepted monitoring systems under
Appendices D and E and for alternative monitoring systems under subpart
E are provided in the respective Appendices or subpart of part 75, as
revised; however, specific guidelines for the quality control plans for
these systems are not given.
Based on the experience of state and EPA inspectors at Acid Rain
field audits, there has been confusion and inconsistency among industry
sources regarding the contents of the quality control plan. In some
cases, utility staff have requested further guidance from EPA on what
the quality control plan should contain. Based on this experience, the
Agency believes that the quality control program provisions in section
1 of Appendix B need to be revised. Specifically, the rule needs to be
clarified in two areas: (1) the applicability of the QA/QC program
(i.e., do the provisions apply to all monitoring systems, only to CEMS,
or only to specific excepted or alternative monitoring systems?); and
(2) the recordkeeping requirements for repair and maintenance events.
In addition, several utilities have asked EPA to consider deleting the
requirement to maintain an inventory of spare parts, which they believe
to be unnecessary and burdensome.
Discussion of Proposed Changes
The proposed revisions discussed in this section affect section 1
of Appendix B to part 75. The terms ``quality control program and
plan'' would be changed to ``quality assurance/quality control program
and plan.'' The scope of section 1 would be expanded to include QA/QC
program provisions for excepted monitoring systems under Appendices D,
E, and I and alternative monitoring systems under subpart E. Section 1
would also be reordered to separate the requirements applicable to all
monitoring systems (section 1.1) from the requirements specific to CEMS
(section 1.2). The preventative maintenance provisions, in section 1.3
of the existing rule, would be moved to section 1.1.1 of the proposal,
and would be revised to delete the requirement to maintain an inventory
of spare parts. A new section 1.1.3 would be added to specify the
requirements for maintaining records of testing, maintenance, and
repair activities. QA/QC program requirements specific to excepted
monitoring systems under Appendices D, E, and I would be added in
section 1.3. These provisions would require written procedures to be
maintained for fuel flowmeter testing, primary element inspection, and
fuel sampling and analysis as well as requiring a description of
equipment and records of testing to be maintained. Section 1.3.6 would
make the
[[Page 28059]]
recordkeeping requirements consistent with the quality assurance
requirements of section 2.3.1 of Appendix E. Section 1.3.7 would
specify which QA/QC program requirements apply for excepted monitoring
systems under Appendix I. Finally, section 1.4 would define the QA/QC
program requirements for alternative monitoring systems approved under
subpart E, based on the quality assurance requirements of subpart E.
Rationale
The Agency believes that the manner in which quality assurance/
quality control (QA/QC) and maintenance-related activities are
performed can have a significant effect upon the accuracy of the data
reported by a monitoring system. Therefore, today's proposal seeks to
ensure that adequate records are kept to document that each monitoring
system and its ancillary components is being maintained and operated in
a proper manner. Section 1 in Appendix B to part 75 would, therefore,
be amended to provide sources with General guidance regarding QA/QC
program requirements. However, the Agency recognizes that QA/QC
programs may vary from site to site and that many sources have already
developed and implemented an effective QA/QC program. It is the
Agency's intent to allow each source the flexibility to develop and
implement a QA/QC program that will result in the reporting of accurate
emissions data through proper equipment calibration, maintenance and
troubleshooting procedures.
(a) Inventory of Spare Parts. Section 1.3 of Appendix B to part 75
in the January 11, 1993 rule requires that an inventory of spare parts
be maintained as part of the QA/QC program. The intent of this
requirement is one of the fundamental goals of a QA/QC program, i.e.,
to maximize the availability of quality-assured data from the
monitoring system. Since maintenance and repairs are required in order
to keep the monitoring system operating properly, the need for
replacement parts will arise over the term of use of the monitoring
equipment. In order to minimize the amount of time when the system is
unable to provide data because a new part is needed, the existing rule
requires that the source maintain an inventory of spare parts. The
Agency has received comments on this requirement from both affected
utilities and from state inspectors arguing that it is unnecessary and
cumbersome (see Docket A-97-35, Item II-D-49, II-E-28). Commenters have
suggested that different approaches have been effectively employed to
ensure that spare parts are available in a timely manner; however, not
all of these approaches require that an inventory of spare parts be
kept on-site. For example, some spare parts may be available on a very
timely basis from a local supplier, making it unnecessary to maintain
spare parts on-site. The Agency believes that these different
approaches may be adequate substitutes for keeping an on-site inventory
of spare parts. Therefore, the requirement to maintain an inventory of
spare parts would be removed in today's proposal, although the
objective of an effective QA/QC program, i.e., to maximize data
availability, would not change.
(b) Maintenance Records. The Agency believes that maintaining
records of monitoring system maintenance and repairs is an essential
component of an effective QA/QC program. Several utilities have
indicated that they agree and have instituted QA/QC programs which
include maintaining such records (see, e.g., Docket A-97-35, Item II-D-
88). However, some EPA and state inspectors have found that not all
sources keep adequate records of maintenance and repairs in their QA/QC
program. EPA believes that this failure to keep adequate records
compromises the effectiveness of the QA/QC program. Therefore, today's
proposal would require each source to maintain proper records of all
testing, maintenance, or repair activities performed on any monitoring
system or component. Additionally, today's proposal would require that
these records and any additional supporting documentation be made
available for review during an audit.
(c) Excepted Monitoring System Requirements. The required quality
assurance activities for excepted monitoring systems are set forth in
the respective Appendices D, E, or I. Today's proposed revisions in
section 1.3 of Appendix B would specify that information on the
approved methods, test procedures and test results must be maintained
on-site suitable for inspection as part of the QA/QC program. The
proposed revisions would consolidate all of the QA/QC requirements in
Appendix B rather than having them spread out in Appendices D, E, and
I.
2. Flow Monitor Polynomial Coefficient
Background
Many of the stack gas volumetric flow rate monitors currently in
use by affected sources use software polynomial coefficients to convert
electrical signals from the monitors into flow rate values that are
electronically reported to the Acid Rain Division. The flow rate values
generated from these monitors are used by the source's data acquisition
and handling system (DAHS) to compute hourly mass emission rates of
SO2 , CO2 , and hourly heat input rates. Currently,
affected sources are not specifically required to report, record, or
document the numerical values of the polynomial coefficients used by
their flow monitors.
Discussion of Proposed Changes
Proposed Sec. 75.59(a)(5)(vi) and proposed revisions to section
1.1.3 of Appendix B would require the current values of the flow
monitor coefficients to be recorded and would require records to be
kept of any changes or adjustments to the coefficient values. The
proposed revisions in Sec. 75.20(b) define flow monitor coefficient
adjustment as an event which requires recertification.
Rationale
(a) Recordkeeping of Coefficients. The agency has recently become
aware (by a comment received in response to a request for review of the
Acid Rain Audit Manual) of a potentially serious omission in the flow
monitor recordkeeping requirements of part 75 (see Docket A-97-35, Item
II-D-92). The commenter indicated that part 75 lacks a requirement to
document the values of the polynomial coefficients which are programmed
into the software of most flow monitoring devices, and that the Acid
Rain CEM audit manual does not recommend that Agency or state auditors
check the coefficient values. The values of the polynomial coefficients
are important because they are directly related to the accuracy of a
flow monitor. The coefficient values are usually established at three
different load levels (low, mid, and high), in a process called
``linearization'' or ``characterization'' of the monitor. Linearization
is done in an attempt to ensure that the flow monitor reads accurately
across all load levels. The Agency agrees with the commenter that the
flow monitor variables are a critical component of the flow monitoring
system and that the adjustment of those variables represents a
significant change to the flow monitoring system. Therefore, today's
rulemaking proposes to add Sec. 75.59(a)(5)(vi) to require owners and
operators of affected sources to record the numerical values of the
flow monitor polynomial coefficients used during initial certification
of the monitor and during each subsequent relative accuracy test audit
(RATA). In
[[Page 28060]]
addition, section 1 of Appendix B to part 75 would be revised to
require that any changes to the flow monitor polynomial coefficients be
documented and maintained as part of the QA/QC program maintenance
records. Section 1 of Appendix B would also be changed to require the
source to document procedures related to the adjustment of flow monitor
variables in its QA/QC plan. The values of the flow monitor
coefficients and the related adjustment procedures would be required to
be kept on-site, in a format suitable for review by an inspector during
an audit.
(b) Recertification After Adjustment of Coefficients. Since
changing the flow monitor polynomial constants relinearizes the
instrument, significantly altering the monitored reading, today's
proposed rule would amend Sec. 75.20(b) to require recertification
subsequent to any flow monitor polynomial coefficient change. Since a
three level RATA is the only part 75 quality assurance test that checks
the linearity of a flow monitor, the recertification would require a
three level RATA.
K. Calibration Gas Concentration for Daily Calibration Error Tests
Background
All part 75 gas monitoring systems are required by section 2.1.1 of
Appendix B of the current rule to pass daily calibration error tests,
in order to validate emission data from the CEMS. The procedures for
conducting the daily calibration error tests are found in section 6.3.1
of Appendix A. Each daily calibration error test consists of injecting
two protocol gases of known concentration into the CEMS and comparing
the responses of the instrument to the tag values of the protocol
gases. The two required gas concentrations for the calibration error
tests are zero-level (i.e., 0.0 to 20.0 percent of the span value of
the instrument) and high-level (80.0 to 100.0 percent of span).
The span values of part 75 SO2 and NOX
monitors are determined by multiplying the maximum potential
concentration (MPC) by 1.25 and rounding the result upward to the
nearest 100.0 ppm. For CO2 and O2 monitors, a
span value of 20.0 percent O2 or CO2 is
prescribed. These span values have been deliberately oversized to
prevent full-scale exceedances from occurring. Consequently, the
SO2 , NOX, CO2 , and O2
readings obtained during normal unit operation are generally well below
the span values and typically range from about 25.0 to 75.0 percent of
full-scale. Because of the oversized span values, the concentrations of
the high-level calibration gases used for daily calibration error tests
are often much higher than the actual pollutant and diluent gas
concentrations in the stack. As a result, the representativeness of the
daily calibration error test can be questioned, because the test does
not always check the accuracy of an analyzer on the part of the scale
where most of the readings occur. For instance, typical CO2
concentrations for many part 75 units range from about 10.0 to 12.0
percent CO2 (i.e., 50.0 to 60.0 percent of the span value).
However, when CO2 analyzers are calibrated, the high-level
calibration gas concentrations (i.e., 16.0 to 20.0 percent
CO2 ) are considerably higher than normal stack emissions.
In view of this, EPA believes it would be appropriate to allow the
owner or operator to have greater flexibility in selecting a
representative upscale gas for daily calibrations. One State agency has
successfully implemented this type of flexibility in its CEM program.
The State's CEM rule specifies the acceptable range of values for the
upscale calibration gas, but adds the following qualifying statement,
``* * *unless an alternative concentration can be demonstrated to
better represent the normal source operating levels *-*-*'' (see Docket
A-97-35, Item II-D-72).
Discussion of Proposed Changes
Today's rule proposes to add flexibility to the procedures for
conducting the calibration error tests of part 75 gas monitors to
encourage daily calibrations to be done more representatively. Section
6.3.1 of Appendix A would be revised so that, beginning on January 1,
2000, either the mid-level gas (50.0 to 60.0 percent of span) or the
high-level gas (80.0 to 100.0 percent of span) could be used as the
upscale calibration gas for daily calibration error tests. A
corresponding change would be made to the procedure for calculating the
calibration error in section 7.2.1 of Appendix A. Prior to January 1,
2000, the owner or operator would have the option of using the mid-
level calibration gas for daily calibrations if it better represents
the typical stack gas concentrations than the high-level gas.
L. Linearity Test Requirements
Background
Section 75.20(c) of the current part 75 rule requires a 3-point
linearity test of each SO2 and NOX pollutant
concentration monitor and each diluent gas (O2 or
CO2 ) monitor, as part of the initial certification process.
A linearity test consists of a series of nine reference calibration gas
injections at three different known concentration levels (low, mid, and
high) to establish the accuracy of a gas analyzer across its
measurement range. The procedures for conducting linearity tests are
found in section 6.2 of Appendix A to part 75. Section 6.1 of Appendix
A specifies that linearity tests must be done while the unit is
operating.
After the initial certification of a gas monitoring system, section
2.2 of Appendix B to part 75 requires periodic linearity tests to be
performed. A linearity check is required during each unit operating
quarter or, for bypass stacks, during each quarter in which flue gases
are discharged through the stack. For units with two span values for a
particular parameter (e.g., units with add-on SO2 controls),
linearity tests must be conducted on both the ``low'' and ``high''
monitor ranges. Successive linearity tests are, to the extent
practicable, to be conducted no less than 2 months apart.
Utility representatives have asked EPA to consider changing the
requirement for the unit to be operating when linearity tests are done
(see Docket A-97-35, Items II-D-20, II-D-65, II-E-13, II-E-14). This
has been requested because owners and operators of peaking units and
other units that operate on an ``on-call'' basis have experienced
difficulty in complying with the requirement for the unit to be on-line
during linearity tests. For instance, a unit may only operate for a few
hours in a quarter and not be needed again until the next quarter. In
such a situation, the utility might be forced to re-start and operate
the unit (whether or not it is needed) to comply with the linearity
test requirement. Some of the utility representatives have also
expressed the opinion that for certain monitoring technologies (e.g.,
dry extractive), on-line and off-line linearity tests are essentially
equivalent.
Discussion of Proposed Changes
1. Unit Operation During Linearity Tests
Today's rule proposes to revise the linearity test requirements of
part 75 to make them easier with which to comply. EPA agrees that the
current linearity test requirements of part 75 lack flexibility and
that compliance with the requirements is particularly difficult for
infrequently operated units. However, the Agency does not agree with
the utility representatives that have suggested allowing off-line
linearity tests as the best solution to the problem. Nor is the Agency
proposing to allow technology-specific exemptions to the on-line
linearity test requirement.
[[Page 28061]]
Rather, today's proposal would retain the requirement for linearity
tests to be performed while the unit is combusting fuel at conditions
of typical stack temperature and pressure. A clarifying statement would
be added to section 6.2 of Appendix A, indicating that the unit does
not have to be generating electricity during the test. But EPA would
continue to require that a linearity test be performed while the unit
is combusting fuel at conditions of typical stack temperature and
pressure in order to test the monitoring system under the same
conditions as when the monitor is measuring emissions, in order to
account for any temperature and pressure effects. An on-line linearity
test challenges a CEMS while it is in equilibrium with the stack
environment and has been sampling stack gas continuously for a period
of time.
2. Linearity Test Frequency
The Agency proposes instead to add flexibility to the linearity
test requirements by changing the basis upon which the frequency of
linearity tests is determined and by providing a linearity grace
period. In today's proposal, section 2.2 of Appendix B would be revised
to require that a linearity test be performed in each ``QA operating
quarter'' rather than in each ``unit operating quarter'' or ``bypass
stack operating quarter.'' For linearity tests, a QA operating quarter
would be defined in the same way as for RATAs, i.e., as a calendar
quarter in which the unit operates for at least 168 hours (or, for
common stacks, a quarter in which effluent gases discharge through the
stack for at least 168 hours). EPA believes that the QA operating
quarter methodology would, in most instances, enable the owner or
operator of a peaking unit or other infrequently operated unit to
complete an on-line linearity test within the calendar quarter in which
it is due. However, the following additional changes would be made to
further ensure that the linearity test requirements can be met: (1) the
requirement to perform successive linearity tests at least 2 months
apart would be reduced to allow successive tests to be done one month
(30 days) apart; and (2) a new section, 2.2.4, would be added to
Appendix B, providing a 168 unit operating hour grace period after the
end of each QA operating quarter in which to complete the required
test. Thus, to make it easier for infrequently operated units to
complete the required linearity tests in the quarters in which they are
due, the required waiting time between successive linearity tests would
be reduced. And, if circumstances should prevent a linearity test from
being completed in the QA operating quarter in which it is due, the
test could be done during the grace period. If the required linearity
test were not completed by the end of the grace period, data from the
monitor would be considered invalid from the hour after the grace
period expires until the hour of completion of a subsequent successful
linearity test.
For infrequently operated units, certain calendar quarters would
not qualify as QA operating quarters. Therefore, in accordance with
today's proposed rule, no linearity tests would be required in those
quarters. However, this exemption from linearity testing would not be
without limit. Proposed section 2.2.2 of Appendix B would allow no more
than four consecutive calendar quarters to elapse following the quarter
in which the last linearity test was conducted, without a subsequent
linearity test having to be performed. That is, a linearity test would
either have to be done by the end of the fourth consecutive elapsed
calendar quarter since the last test or within a 168 unit operating
hour grace period after the end of the fourth consecutive elapsed
quarter. Data from the monitor would become invalid if the linearity
test was not completed by the end of the grace period and would remain
invalid until a linearity test was successfully completed.
Today's proposal would also change the requirement for units with
two span values for a particular parameter (e.g., units with add-on
SO2 controls) to perform quarterly linearity tests on both
the low and high monitor ranges. Section 2.2.1 of Appendix B would be
revised to require a linearity test of a monitor range only if that
range is used to report data during the QA operating quarter. However,
under proposed section 2.2.3(e) of Appendix B, at least one linearity
test of each range would still be required every four calendar quarters
to maintain data validation on the range.
3. Linearity Test Method
Today's proposal would add two new requirements to section 6.2 of
Appendix A: (1) that all linearity tests must be done ``hands-off,''
meaning that no adjustments of the CEMS other than certain calibration
error adjustments would be permitted prior to or during the linearity
test period; and (2) to the extent practicable, each linearity test
would have to be completed within a period of 24 unit operating hours.
These proposed provisions are intended to ensure greater consistency in
the way in which linearity tests are conducted and to ensure that the
tests are completed in a timely manner. The allowable calibration
adjustments prior to and during a linearity test would be defined in
proposed section 2.1.3 of Appendix B. For a further discussion, see
Section O of this preamble, ``CEM Data Validation,'' below.
4. Exemptions
Finally, section 6.2 of Appendix A would be revised to exempt
SO2 and NOX monitors with span values of 30 ppm
or less from the linearity test requirements of part 75. At these low
span values, the linearity test begins to lose its significance. For
example, typical low, mid, and high calibration gases for a span value
of 30.0 ppm would be 24.0 ppm, 18.0 ppm, and 9.0 ppm, respectively. The
appropriate linearity performance specification in section 3.2 of
Appendix A is 5.0 ppm at each calibration gas level.
Therefore, in this illustration, the monitor reading could be 14.0 ppm
for both the ``low'' and ``mid'' gases or 20.0 ppm for both the ``mid''
and ``high'' gases. Even though a valid straight line comparing the
reference gas concentrations and the monitor readings cannot be
constructed from such data, the monitor would still appear to pass the
linearity test.
M. Flow-to-Load Test
Background
The current quality assurance requirements for flow rate monitoring
systems in Appendices A and B to part 75 include daily calibration
error tests, daily interference checks, quarterly leak checks (for
differential pressure type monitors only), and semiannual or annual
relative accuracy test audits. Of these required QA tests, only the
RATA provides a true evaluation of a flow monitor's measurement
accuracy by direct comparison against an independent reference method.
The daily calibration error test purports to check flow monitor
accuracy, but, as explained below, the ability of the test to
accomplish this objective is somewhat questionable.
There is a distinct difference between the daily calibration error
test of a flow rate monitor and the calibration error test of a gas
monitor. To calibrate a gas monitor, a protocol gas of known
concentration is sent through the monitoring system and analyzed. This
generally serves as a reliable indicator of the system's ability to
accurately measure pollutant or diluent gas concentrations, because the
calibration closely simulates the sampling and analysis of stack gas by
the monitoring
[[Page 28062]]
system. A flow monitor calibration error test, on the other hand, does
not provide the same level of assurance of data quality. Generally, a
flow monitor calibration checks the system's internal electronic
components by means of reference signals. The calibration error test is
useful in that it can diagnose certain types of monitor problems, but
it is not a ``true'' calibration of the monitor, since it does not
evaluate the system's ability to measure an actual stack gas flow rate.
In order to perform true daily flow monitor calibrations, two reference
stack gas flow rates would have to be generated and measured. Practical
considerations preclude such calibrations from being done, however,
because the unit load level would have to be significantly varied
during each operating day, and suitable reference method measurements
(e.g., velocity traverses using EPA Method 2) would have to be made
daily at each calibration load level.
Because of the limited usefulness of the flow monitor daily
calibration error test, EPA believes that a more substantive, periodic
QA test is needed to ensure that the accuracy of the reported flow rate
data is maintained in the interval between successive RATAs. The Agency
is particularly concerned about the potential for poor data quality
from flow monitors that are not properly maintained. For instance, the
sensors of DP and thermal-type monitors are subject to plugging and/or
fouling, which will cause the monitors to read lower than true and can
result in under-reporting of emissions. One utility observed a
substantial increase in the readings from its flow monitor after the
sensors were cleaned during a unit outage. Apparently, the sensor
problems had not been detected by the daily calibration error tests
(see Docket A-97-35, Item II-E-29). A second utility experienced a
gradual deterioration of the monitor's performance in the 9-month
period following the RATA. By the sixth month (at load levels and
CO2 concentrations virtually identical to the conditions at
the time of the RATA), the flow monitor readings were consistently 15.0
to 20.0 percent lower than the baseline average flow rate measured by
EPA Reference Method 2 during the RATA. However, during the 9-month
period, the flow monitor had consistently passed its daily calibration
error tests (see Docket A-97-35, Item II-B-11). During a State
inspection of a third utility, the inspector observed a consistent 20.0
to 30.0 percent difference between the hourly flow rates measured by
the primary and redundant backup flow monitors even though both
monitors had been passing their daily calibration error tests. In this
instance, the primary flow monitor was being used for data reporting
and was reading higher than the redundant backup monitor; therefore, it
is unlikely that emissions were being under-reported. Had the primary
monitor malfunctioned and the redundant backup been used, however,
emissions would have been significantly under-reported (see Docket A-
97-35, Item II-B-10).
Discussion of Proposed Changes
In view of the apparent shortcomings of the flow monitor daily
calibration error test, EPA proposes to add a new flow monitor quality
assurance test, the ``flow-to-load test,'' to part 75. The flow-to-load
test, which would be performed quarterly, is described in proposed
sections 7.7 of Appendix A and 2.2.5 of Appendix B. The proposed
quarterly flow-to-load test would be required beginning in the first
quarter of the year 2000.
The basic premise of the flow-to-load test is that a meaningful
correlation exists between the stack gas volumetric flow rate and unit
load. In general, for a single unit discharging to a single stack, as
the load increases, the flow rate increases proportionally, and the
flow rate at a given load should remain relatively constant if the same
type of fuel is burned (see Docket A-97-35, Items II-B-9, II-D-69).
Common stacks are somewhat less predictable, because the same combined
unit load can be produced in a number of ways by using different
combinations of boilers. Despite this, if the diluent gas concentration
is properly taken into account, the flow-to-load characteristics of
common stacks often become more normalized (see Docket A-97-35, Items
II-B-9, II-D-73, II-D-74, II-D-76, II-D-83, II-D-84). The flow-to-load
ratio, or a normalized ratio, can thus serve as a quantitative
indicator of flow monitor accuracy from quarter to quarter until the
next RATA is performed.
The quarterly flow-to-load ratio test would be conducted as
follows. The owner or operator would be required to determine
Rref , a reference value of the ratio of flow rate to unit
load, each time that a successful normal-load flow RATA is performed.
The value of Rref would be reported in the electronic
quarterly report required under Sec. 75.64, along with the completion
date of the associated RATA. If two load levels (e.g., mid and high)
are designated as normal, the owner or operator would determine a
separate Rref value for each normal load level. The
reference flow-to-load ratio would be calculated as follows:
[GRAPHIC] [TIFF OMITTED] TP21MY98.059
In the equation above, Rref is the reference value of
the flow-to-load ratio from the most recent normal-load flow RATA;
Qref is the average stack gas volumetric flow rate (in scfh)
measured by the reference method during the normal-load RATA; and
Lavg is the average unit load during the normal-load flow
RATA. For a common stack, Lavg would be the sum of the
operating loads of all units that discharge through the stack. For a
unit that discharges its emissions through multiple stacks or ducts,
Qref would be the sum of the total volumetric flowrates that
discharge through all of the stacks (or ducts). The reference flow-to-
load ratio would be rounded off to 2 decimal places.
As an alternative, the owner or operator could calculate a
reference value of the gross heat rate (GHR) in lieu of
Rref . In order to exercise this option, quality assured
diluent gas (CO2 or O2 ) data would have to be
available for each hour of the most recent normal-load flow RATA. The
reference value of the GHR would be determined as follows:
[GRAPHIC] [TIFF OMITTED] TP21MY98.060
In the equation above, (GHR)ref is the reference value
of the gross heat rate at the time of the most recent normal-load flow
RATA; (Heat Input)avg is the arithmetic average hourly heat
input during the normal-load flow RATA; and Lavg is the
average unit load during the normal-load flow RATA. In calculating
(Heat Input)avg , the average volumetric flow rate measured
by the reference method during the RATA would be used in conjunction
with the average diluent gas concentration measured during the RATA,
substituting these values into the applicable heat input equation in
Appendix F.
After establishing the reference flow-to-load or GHR value, an
evaluation of the flow-to-load ratio or GHR would be required for each
primary and redundant backup flow monitor on a quarterly basis. The
owner or operator would be required to evaluate the flow-to-load ratio
in each ``QA operating quarter'' (i.e., each quarter in which the unit
or stack operates for at least 168 hours). At the end of each QA
operating quarter, the owner or operator would calculate the flow-to-
load ratio for every hour during the quarter in which: (1) the unit (or
combination of units, for a common stack) operated within
10.0 percent of Lavg , the average load during
the most recent normal-load flow
[[Page 28063]]
RATA; and (2) a quality assured hourly average flow rate was obtained
with a certified flow rate monitor. The owner or operator would have
the option of using either bias-adjusted flow rates or unadjusted flow
rates in the hourly flow-to-load ratios, provided that all of the
ratios were calculated the same way. EPA had originally considered
proposing that only unadjusted flow rates should be used to calculate
the flow-to-load ratios. However, in response to comments received from
CEMS Utility Workgroup members, the Agency is proposing to allow either
unadjusted or bias-adjusted flow rates to be used, on the condition
that the acceptance criteria for the flow-to-load test would be more
stringent if bias-adjusted flow rates are used (see Docket A-97-35,
Item II-D-82).
For a common stack, the ``load'' in each hourly flow-to-load ratio
would be the sum of the hourly operating loads of all units that
discharge through the stack. For a unit that discharges its emissions
through multiple stacks (or for a unit that monitors total flow rate in
multiple ducts or breechings), the ``flow'' in the flow-to-load ratio
would be the combined hourly volumetric flow rate through all of the
stacks (or ducts). Each hourly flow-to-load ratio would be rounded off
to 2 decimal places.
Alternatively, the owner or operator could calculate the hourly
gross heat rate (GHR) values in lieu of the hourly flow-to-load ratios.
However, an hourly GHR could only be determined for those hours within
10.0
for which quality assured flow rate and diluent gas (CO2 or
O2 ) concentration data are available from a certified CEMS
or reference method. The owner or operator could use either bias-
adjusted flow rates or unadjusted flow rates to determine the hourly
GHR values.
The calculated hourly flow-to-load ratios (or gross heat rates)
would be analyzed at the end of the quarter. A separate data analysis
would be performed for each primary and each redundant backup flow rate
monitor used to record and report data during the quarter. Each
analysis would be based on a minimum of 168 hours of data. If two RATA
load levels are designated as normal, the analysis would be performed
at the higher load unless fewer than 168 data points were available at
that load, in which case, the analysis would be performed at the lower
load. If, for a particular flow monitor, fewer than 168 hourly flow-to-
load ratios (or GHR values) were available at any normal load level, a
flow-to-load (or GHR) evaluation would not be required for that monitor
for that calendar quarter.
For each flow monitor, Eh , the difference (absolute
value) between each hourly flow-to-load ratio and Rref ,
would be expressed as a percentage of Rref (or, if the GHR
is used, the absolute difference between each hourly GHR value and
(GHR)ref would be expressed as a percentage of
(GHR)ref ). Then, Ef , the arithmetic average of
all of the Eh values, would be calculated. Note that
Rref would always be based upon the most recent normal-load
RATA, even if that RATA was performed in the calendar quarter being
evaluated.
The owner or operator would be required to report the results of
each quarterly flow-to-load (or GHR) evaluation in the electronic
quarterly report required under Sec. 75.64. The results of a quarterly
flow-to-load (or GHR) evaluation would be considered acceptable, and no
further action would be required if the average absolute percentage
difference (Ef ) did not exceed the following limits:
(i) 15.0 percent, if Lavg for the most recent normal
load flow RATA is 50 megawatts (or 500 klb/hr
of steam) and if unadjusted flow rates were used in the calculations;
(ii) 10.0 percent, if Lavg for the most recent normal
load flow RATA is 50 megawatts (or 500 klb/hr
of steam) and if bias-adjusted flow rates were used in the
calculations;
(iii) 20.0 percent, if Lavg for the most recent normal
load flow RATA is < 50 megawatts (or < 500 klb/hr of steam) and if
unadjusted flow rates were used in the calculations;
(iv) 15.0 percent, if Lavg for the most recent normal
load flow RATA is < 50 megawatts (or < 500 klb/hr of steam) and if
bias-adjusted flow rates were used in the calculations.
If Ef exceeded the applicable limit, the owner or
operator would have two available options: (1) perform a RATA, as
described in proposed section 2.2.5.2 of Appendix B, unless a monitor
malfunction is diagnosed and corrected, in which case an abbreviated
flow-to-load test could be performed, in lieu of a RATA, in accordance
with section 2.2.5.3 of Appendix B and discussed below; or (2) re-
examine the hourly data used for the flow-to-load or GHR analysis and
recalculate Ef , after excluding all non-representative
hourly flow rates. If the owner or operator were to choose option (2),
i.e., to recalculate Ef , only the flow rates for the
following hours would be considered non-representative and could be
excluded from the data analysis:
(1) Any hour in which the type of fuel combusted was different from
the fuel burned during the most recent normal-load RATA. The type of
fuel would be different if the fuel is in a different state of matter
(i.e., solid, liquid, or gas) or is a different classification of coal
(e.g., bituminous versus sub-bituminous) than the fuel burned during
the RATA;
(2) Any hour in which an SO2 scrubber was bypassed;
(3) Any hour in which ``ramping'' occurred, i.e., the hourly load
differed by more than + 15.0 percent from the load during the preceding
hour or the subsequent hour;
(4) If a normal-load flow RATA was performed and passed during the
quarter being analyzed, any hour prior to completion of that RATA; and
(5) If a problem with the accuracy of the flow monitor was
discovered during the quarter and corrected, any hour prior to
completion of the subsequent diagnostic test described in proposed
section 2.2.5.3 of Appendix B, confirming that the corrective actions
were successful.
After identifying and excluding any non-representative hourly data
in accordance with (1) through (5) above, the owner or operator could
analyze the remaining data a second time. At least 168 representative
hourly ratios or GHR values at normal load would have to remain in
order to perform the analysis; otherwise, the flow-to-load (or GHR)
analysis would not be required for that monitor for that calendar
quarter.
If, after re-analyzing the data, Ef is found to be
within the applicable limit in (i), (ii), (iii), or (iv), above, then
no further action would be required. However, if Ef is still
outside the applicable limit, the monitor would be declared out-of-
control as of the first hour of the quarter following the quarter in
which the flow-to-load test was failed. The owner or operator would
then perform a RATA as described in proposed section 2.2.5.2 of
Appendix B, unless, as the result of an investigation, an instrument
malfunction is discovered and corrected as described in proposed
section 2.2.5.1 of Appendix B.
If a problem with the monitor is identified, all corrective actions
(e.g., non-routine maintenance, repairs, major component replacements,
re-linearization of the monitor, etc.) would have to be documented in
the operation and maintenance records for the monitor. Data from the
monitor would remain invalid until a ``probationary'' calibration error
test of the monitor was passed following completion of all corrective
actions, at which point data from the monitor would be assigned a
``conditionally valid'' status. The owner or operator would then
perform an abbreviated flow-to-load test (found in proposed section
2.2.5.3 of Appendix B) to verify that the corrective actions were
[[Page 28064]]
effective, unless the linearity of the flow monitor was affected by the
corrective actions (e.g., by the changing of its polynomial
coefficients). If the flow monitor linearity was affected, the owner or
operator would no longer have the option of performing the abbreviated
flow-to-load test in section 2.2.5.3 of Appendix B, but would instead
be required to perform a 3-load recertification RATA in accordance with
the recertification test period and data validation procedures of
Sec. 75.20(b)(3).
The abbreviated flow-to-load test in proposed section 2.2.5.3 of
Appendix B is based on a recertification policy developed jointly by
EPA, several utility representatives, and one flow monitor vendor (see
Docket A-97-35, Items II-B-1, II-D-70, II-I-9, and II-I-16). Use of the
abbreviated flow-to-load test would not be limited to situations in
which a quarterly flow-to-load test has been failed. Rather, the test
could be performed after any documented repair, component replacement,
or other corrective maintenance to a flow monitor (except for changes
affecting the linearity of the flow monitor, such as adjusting the flow
monitor coefficients) to demonstrate that the repair, replacement, or
other corrective maintenance has not significantly affected the
monitor's ability to accurately measure the stack gas volumetric flow
rate. Data from the monitoring system would be considered invalid from
the hour of commencement of the repair, replacement, or other
corrective maintenance until the hour in which a ``probationary''
calibration error test is passed following completion of the repair,
replacement, or other corrective maintenance and any associated
adjustments to the monitor. The abbreviated flow-to-load test would
have to be completed within 168 unit operating hours of the
probationary calibration error test (or, for peaking units, within 30
unit operating days, if that is less restrictive). Data from the
monitor would be considered ``conditionally valid'' (as defined in
Sec. 72.2) beginning with the hour of the probationary calibration
error test.
Following a flow-to-load test failure, the abbreviated flow-to-load
test could be performed if the investigation into the cause of the test
failure revealed a problem with the flow monitor and the problem was
subsequently corrected without having to re-linearize the flow monitor.
The test procedures would be as follows. The unit(s) would be operated
in such a way as to reproduce, as closely as practicable, the exact
conditions at the time of the most recent normal load flow RATA. To
achieve this, the load should be held constant to within
5.0 percent of the average load during the RATA, and the diluent gas
(CO2 or O2 ) concentration should be maintained
within 0.5 percent CO2 or O2 of the
average diluent concentration during the RATA. For common stacks, to
the extent possible, the same combination of units and load levels that
were used during the RATA should be used. When the process parameters
have been set, a minimum of 6 and a maximum of 12 consecutive hourly
average flow rates would be recorded using the flow monitor(s) for
which Ef was outside the applicable limit. For peaking
units, a minimum of 3 and a maximum of 12 consecutive hourly average
flow rates would be required. The corresponding hourly load values and,
if applicable, the hourly diluent gas concentrations would also be
recorded. The flow-to-load ratio or the GHR would be calculated for
each hour in the test hour period using proposed Equation B-1 or B-1a
in Appendix B. Then, Eh would be determined for each hourly
flow-to-load ratio or GHR using proposed Equation B-2 in Appendix B.
Finally, Ef , the arithmetic average of the Eh
values, would be determined.
The results of the abbreviated flow-to-load test would be
considered acceptable, and no further action would be required if the
value of Ef did not exceed the applicable limit specified in
proposed section 2.2.5.1 of Appendix B. All conditionally valid data
recorded by the flow monitor would then be considered quality assured,
beginning with the hour of the probationary calibration error test that
preceded the abbreviated flow-to-load test. However, if Ef
was found to be above the applicable limit, all conditionally valid
data recorded by the flow monitor would be considered invalid back to
the hour of the probationary calibration error test that preceded the
abbreviated flow-to-load test, and a single-load RATA would be
required, in accordance with proposed section 2.2.5.2 of Appendix B.
When a single-load RATA is performed because the owner or operator
is unable to reconcile a quarterly flow-to-load test failure, either by
excluding non-representative hours and recalculating Ef or
by passing the abbreviated flow-to-load test after performing component
replacement or other corrective maintenance on the flow monitor, then
data from the monitor would remain invalid until the hour of successful
completion of the single-load RATA.
Rationale
EPA believes that the proposed methodology for the quarterly flow-
to-load test is fundamentally sound. It has been developed through a
series of teleconferences and face-to-face meetings between EPA,
members of the regulated community, and State and local agency
personnel (see Docket A-97-35, Items II-D-77, II-D-80, II-D-81, II-D-
82, II-D-85, II-E-23, II-E-24, II-E-25, II-E-26, and II-E-28). In
addition, some provisions of the flow-to-load test were revised
following pre-proposal comment. Specifically, the proposal reflects, in
section 2.2.5.1 (b) of Appendix B to part 75, a commenter's request
that if a quarterly flow-to-load test is failed and the monitor
malfunction is discovered and corrected (without the need to
relinearize the monitor), the correction could be verified using the
abbreviated flow-to-load test in lieu of performing a single load RATA
(see Docket A-97-35, Item II-D-42).
The proposed tolerance limits set forth in paragraphs (i), (ii),
(iii), and (iv) of section 2.2.5 of Appendix B are believed to be both
reasonable and achievable. When these tolerance limits are met, it
provides a strong indication that the flow monitor is still accurate to
within 10.0 percent of the reference method baseline established during
the last normal-load flow RATA and would, therefore, appear to be in
control with respect to the relative accuracy requirements of part 75.
An extra tolerance of 5.0 percent has been incorporated into the limits
to account for imprecision in the flow-to-load methodology. An extra
5.0 percent tolerance has also been added for smaller units (i.e.,
normal load less than 50 megawatts or 500 klb/hr of steam), because the
flow-to-load ratio or GHR for such units is very sensitive to small
variations in load (see Docket A-97-35, Item II-B-7).
To test the viability of the proposed tolerance limits, EPA
analyzed quarterly flow rate and load data from the third quarter of
1996 for 21 units and stacks, including 9 single units, 11 common
stacks, and 1 multiple-stack unit (see Docket A-97-35, Items II-A-1,
II-A-2, II-A-3). The units chosen for this analysis were selected as a
representative sample of units that would be affected by this QA test
requirement and included various operational circumstances (e.g.,
baseloaded and peaking units, single fuel units, and units that burn
multiple fuels). The flow-to-load test was applied to each unit or
stack in the manner described above, except that no hours within
10.0 percent of Lavg were excluded from the
data analysis. The data from these same units plus one additional
multiple-stack unit were
[[Page 28065]]
analyzed a second time, with each flow-to-load ratio being multiplied
by the diluent gas concentration. This is similar, but not identical,
to calculating the GHR. Once again, no hours within 10.0
percent of Lavg were excluded. In both analyses, unadjusted
flow rates were used in the ratios. The results of the two data
analyses were nearly the same. Only one failure of the quarterly flow-
to-load test was observed in each analysis (i.e., the failure rate was
< 5.0 percent). The average value of Ef was 6.1 percent for
the analysis without the diluent gas corrections and 6.4 percent for
the analysis with the diluent gas corrections. A few units and stacks
had a much lower Ef value when the diluent correction was
applied, but in most cases, the diluent correction had relatively
little effect. These results suggest that the flow-to-load test can
provide EPA with the necessary assurance that flow monitors continue to
generate accurate data from one RATA to the next. The results also
indicate that the test should be relatively easy to pass if flow
monitors are properly maintained and operated.
Because of the added quality assurance that would be provided by
performing the flow-to-load or GHR test each quarter, EPA has
reconsidered the scope of the other quality assurance tests for flow
monitors. In today's proposed rule, the Agency is proposing to reduce
the annual 3-load flow RATA requirement to a 2-load RATA and to reduce
the frequency of 3-load RATAs to once every five years (and whenever a
flow monitor is re-linearized). In addition, single-load flow RATA
testing would be allowed in lieu of the annual 2-load test if the
facility could demonstrate that a unit has operated at a single load
level for at least 85.0 percent of the time in the four ``QA operating
quarters'' prior to the scheduled RATA. (See Section N.2 of this
preamble, below, for further discussion.) The Agency believes that,
taken together, these proposed changes will reduce the cost and burden
of quality assurance testing for flow monitors, while ensuring high
data quality. The proposed reduction in the amount of required RATA
testing is considered feasible because of the increased quality
assurance provided by the quarterly flow-to-load test. EPA requests
comment on the proposed revisions to flow monitor quality assurance
requirements.
N. RATA and Bias Test Requirements
Background
Section 6.5 of Appendix A to the January 11, 1993 rule, as amended
on May 17, 1995 and November 20, 1996, requires relative accuracy test
audits of all primary and redundant backup SO2 ,
NOX, CO2 , and flow monitoring systems to be
performed during the initial certification of the CEMS. A RATA consists
of a series of 9 or more simultaneous test runs, comparing measurements
made by the continuous monitoring system against an EPA reference test
method. The procedures for conducting RATAs are found in section 6.5 of
Appendix A to part 75.
Following the initial certification of a CEMS, section 2.3 of
Appendix B to part 75 requires that periodic RATAs of gas and flow
monitors be performed to quality assure the data from the CEMS on an
on-going basis. The frequency at which relative accuracy testing is
required depends upon the results of the last RATA of a monitoring
system. Part 75 currently requires RATAs to be performed semiannually,
unless a monitoring system achieves a low enough relative accuracy to
qualify for an annual test frequency. The Agency has always interpreted
``semiannually'' to mean that the deadline for the next RATA is the end
of the second calendar quarter following the quarter in which a RATA is
successfully completed, and ``annually'' to mean that the next RATA is
due by the end of the fourth calendar quarter following the quarter in
which a RATA is successfully completed. For monitors installed on
peaking units and bypass stacks, however, the RATA deadlines are based
on operating quarters, not calendar quarters. That is, the next RATA is
due either at the end of the second or fourth unit operating quarter
(for peaking units) or bypass stack operating quarter following the
quarter in which a RATA is successfully completed.
For SO2 , NOX, and CO2 monitors,
the RATAs are to be conducted while the unit is operating at normal
load and while combusting the fuel that is normal for the unit. Flow
monitor RATAs are to be conducted at three different loads, evenly
spaced over the operating range of the unit. When a flow monitor is on
a semiannual RATA frequency, a normal-load RATA rather than a 3-load
RATA may be conducted to satisfy the semiannual test requirement, but a
3-load RATA is still required annually. Note that for flow monitors
installed on peaking units and bypass stacks, 3-level flow RATAs are
not required; RATAs are performed only at the normal load.
For SO2 , NOX, and flow monitoring systems,
section 7.6 of Appendix A requires that each time a RATA is
successfully completed, a bias test be performed to determine if the
system has a low measurement bias. If a monitoring system fails the
bias test, a ``bias adjustment factor'' (BAF) must be applied to all
subsequent emission data reported from that monitoring system. For 3-
load flow RATAs, the bias test is done at the normal load. If a flow
monitor fails the normal-load bias test, then a BAF must be calculated
at each of the three load levels, and the highest of the three BAFs is
applied to all flow data reported from the monitor.
When a RATA is due, section 2.3.1 in Appendix B of the rule allows
the owner or operator two attempts to achieve an annual RATA frequency
and/or a favorable BAF. If a second attempt is made, the RATA frequency
and BAF obtained in the second RATA supersede the results of the first
RATA. Once the RATA frequency has been established as semiannual or
annual, section 2.3.1 of Appendix B specifies that (to the extent
practicable) the next RATA of the CEMS may not be done until at least
four months have elapsed.
Finally, Sec. 75.21(a)(6) of the November 20, 1996 rule provides an
exemption from the RATA requirements of part 75 for SO2
monitors installed on units that burn only natural gas or fuel with a
sulfur content no greater than natural gas. For units that burn both
gas and higher-sulfur fuel, such as oil, as primary or backup fuels,
Sec. 75.21(a)(5) requires that the RATA of the SO2 monitor
be done when the higher-sulfur fuel is burned. Section 75.21(a)(7)
further states that calendar quarters in which only fuel with a sulfur
content no greater than natural gas is burned are to be excluded in
determining the deadline for the next SO2 monitor RATA.
Two utility groups, UARG and the Class of '85, have requested that
EPA consider revising the RATA requirements of part 75 to make them
more flexible, easier with which to comply, and less costly. Some of
the possible changes suggested by these groups are as follows: (1)
reduce the frequency of required RATAs; (2) determine RATA deadlines
based on the amount of unit operation since the last RATA, rather than
the number of calendar quarters that have elapsed; (3) remove the
requirement to achieve a more stringent relative accuracy standard in
order to obtain an annual RATA frequency; (4) except for initial
certification, allow flow RATAs to be done at a single load; (5) allow
single-point sampling during gas RATAs; and (6) allow a grace period in
which to complete a RATA whenever a deadline is not met (see Docket A-
97-35, items II-D-20, II-D-30, II-D-65, II-E-13, II-E-14).
[[Page 28066]]
Discussion of Proposed Changes
EPA is proposing revisions to the RATA requirements of part 75
based upon experience gained through implementation of the rule and in
light of the recommendations made by the utility groups. Today's
rulemaking sets forth the proposed changes, which are intended to make
the RATA requirements less burdensome without sacrificing data quality.
1. RATA Frequency
EPA does not propose to revise the basic semiannual and annual RATA
requirements of part 75 or the incentive system by which to obtain an
annual RATA frequency (i.e., to obtain the reduced frequency, a better
percentage relative accuracy is required). Instead, the Agency proposes
to re-define the terms ``semiannual RATA frequency'' and ``annual RATA
frequency,'' and to change the method by which RATA deadlines are
determined.
Today's rule proposes to amend section 2.3 of Appendix B so that
the deadline for the next RATA is determined on the basis of ``quality
assurance operating quarters,'' rather than calendar quarters. This
change would apply, with few exceptions, to all primary and redundant
backup monitoring systems, including monitors installed on peaking
units and bypass stacks. A ``QA operating quarter'' would be defined as
a calendar quarter in which a unit operates for at least 168 hours or,
for common-stacks and bypass stacks, a quarter in which flue gases
discharge through the stack for at least 168 hours.
Any calendar quarter that does not qualify as a QA operating
quarter would be excluded in determining the deadline for the next
RATA. EPA therefore proposes to re-define the term ``semiannual RATA
frequency'' to mean that the next RATA is due at the end of the second
QA operating quarter following the quarter in which a RATA is
successfully completed. Similarly, ``annual RATA frequency'' would mean
that the next RATA is due at the end of the fourth QA operating quarter
following the quarter in which a RATA is successfully completed.
The QA operating quarter methodology has been proposed principally
for the benefit of cycling and peaking units to make the part 75 RATA
requirements easier to meet. The proposed methodology will not greatly
affect base-loaded units, since they seldom operate for less than 168
hours in a quarter. For base-loaded units, the QA operating quarter
method is, in most instances, equivalent to the familiar calendar
quarter scheme for determining RATA deadlines. Note, however, that on
occasion a base-loaded unit may obtain an extended RATA deadline by the
QA operating quarter methodology, e.g., when the unit goes into an
extended outage (planned or forced) and experiences one or more
quarters in which the unit operates for less than 168 hours.
Although the QA operating quarter method allows RATA deadlines to
be extended by the exclusion of quarters in which the unit(s) operate
for less than 168 hours, such exclusion of calendar quarters is not
without limit. Section 2.3.1.1 of Appendix B proposes to allow a
maximum of eight consecutive calendar quarters to elapse following the
quarter in which the last RATA was performed. A RATA would either have
to be performed by the end of the eighth consecutive elapsed calendar
quarter since the last RATA or within a 720 unit operating hour ``grace
period'' following the end of the eighth consecutive elapsed quarter.
Failure to complete a RATA within the grace period would cause data
from the monitoring system to become invalid from the hour of
expiration of the grace period until the hour of completion of a
successful RATA.
Although the proposed QA operating quarter methodology would serve
as the basis for determining the RATA deadline for most routine quality
assurance RATAs, there are five notable instances in the current rule
or in today's proposal where the RATA deadline is either not determined
solely on that basis or is determined entirely on another basis. The
first instance is for a unit that burns both natural gas (or fuel with
equivalent total sulfur content) and other higher-sulfur fuels as
primary or backup fuels and that uses an SO2 monitor to
account for SO2 mass emissions. Section 75.21(a)(7) of the
current part 75 (redesignated as Sec. 75.21(a)(9) in today's proposal)
specifies that irrespective of the number of hours of unit operation in
the quarter, any calendar quarter in which natural gas (or fuel with a
total sulfur content no greater than the total sulfur content of
natural gas) is the only fuel combusted in the unit (i.e., a ``gas-
only'' quarter) is to be excluded in determining the deadline for the
next RATA of the SO2 monitoring system. Section 75.21(a)(5)
of the current rule further states that for such units, the RATA of an
SO2 monitoring system is to be performed only when the
higher-sulfur fuel is being combusted. Second, as discussed in section
III.N.6 of this preamble, Sec. 75.21(a)(7) of today's proposed rule
would conditionally exempt from SO2 RATA requirements any
unit certified by the designated representative to burn fuel(s) with a
sulfur content greater than natural gas only as emergency backup fuel
or for short-term testing, provided that the annual usage of the
higher-sulfur fuel(s) is kept below 480 hours. However if, during any
quarter, the annual usage of the higher-sulfur fuel exceeded 480 hours,
an SO2 RATA would be required either in that quarter or
during a subsequent grace period. Thus, for RATAs of SO2
monitoring systems, it is evident that the number of unit operating
hours in a calendar quarter is not the only consideration that
determines the deadline for the next RATA; the total sulfur content of
the fuel being combusted must also be considered. Third, as discussed
in section III.O.6 of this preamble, for certain non-redundant backup
monitoring systems, Sec. 75.20(d) of today's proposal would require a
periodic RATA every eight calendar quarters (rather than QA operating
quarters). Fourth, as discussed in section III.N.2 of this preamble,
under section 2.3.1.3 of Appendix B in today's proposal, 3-level flow
RATAs would have to be performed once in every period of five
consecutive calendar years (e.g., prior to permit renewal) and whenever
a flow monitor is re-linearized. Fifth, as discussed in section III.O.4
of this preamble, for recertification RATAs, which are not regularly
scheduled tests, but are done on an ``as-required'' basis,
Sec. 75.20(b)(3) of today's proposal specifies that the deadline for
completing such RATAs would be 720 unit operating hours after the start
of the recertification test period.
2. RATA Load Levels
Today's proposed rule would more clearly define the load levels at
which RATAs are done in order to provide greater consistency in the way
that RATAs are performed. The current provisions of part 75 are neither
sufficiently standardized nor clear in defining the appropriate RATA
load levels, particularly for flow RATAs. For example, section 6.5.2 of
Appendix A specifies that the ``low'' load audit point for a 3-level
flow RATA can be located anywhere from the minimum safe, stable load to
50.0 percent of the maximum load. Also, there is no minimum required
load separation between the audit points at adjacent load levels. If
adjacent audit points are too close together, a 3-level flow evaluation
loses its significance. Finally, while the current rule requires gas
and flow RATAs to be conducted at normal
[[Page 28067]]
load, no definition of normal load is provided. It could be inferred
from the current section 6.5.2 of Appendix A that the ``mid'' load
level is considered normal because it requires the 3-load RATA to be
done at a frequently used low load, a frequently used high operating
load, and a normal load. However, experience in implementing the
program has shown that for many units, the high load level is
considered normal by the facility. For a few units, low load is
considered normal, and for still others, the normal load can depend
upon the time of day or the season of the year.
Proposed section 6.5.2.1 of Appendix A would therefore require the
owner or operator first to define the ``range of operation'' for each
unit or common stack equipped with hardware CEMS. The range of
operation would extend from the minimum safe, stable load to the
``maximum sustainable load,'' which is the higher of: (a) the nameplate
capacity of the unit (less any physical or regulatory deratings), or
(b) the highest sustainable load, based on at least four quarters of
representative historical data. For a common stack, the lower boundary
of the range of operation would be the lowest minimum safe, stable load
for any of the individual units using the stack. The upper boundary of
the range would be obtained by adding together the maximum sustainable
loads of all units using the stack, or if that combined load is
unattainable in practice, by using the highest sustainable combined
load based on at least four quarters of representative historical data.
Three load levels would then be defined in terms of the range of
operation. The ``low'' level would be the lower 30.0 percent of the
range; the ``mid'' level would be the central portion (30.0 percent to
60.0 percent) of the range; and the ``high'' level would be 60.0
percent to 100.0 percent of the range. Proposed section 6.5.2 of
Appendix A would specify that for multi-level flow RATAs, the audit
points at adjacent load levels (e.g., low and mid, or mid and high)
must be separated by no less than 25.0 percent of the range of
operation. The owner or operator would be required to report the upper
and lower boundaries of the range of operation in the electronic
quarterly report required under Sec. 75.64.
Section 6.5.2.1 of Appendix A in today's proposal would further
require the owner or operator to determine, for each unit or common
stack on which CEMs are installed (except for peaking units), the two
load levels (low, mid, or high) that are the most frequently used. The
two-fold purpose of this determination, which would be required, at a
minimum, annually (just prior to the annual quality assurance RATAs and
in the same calendar quarter as the RATAs), would be to identify the
normal load level(s) and to identify the two load levels that are the
most appropriate for annual 2-level flow monitor audits and for flow
monitor bias adjustment factor calculations. To make the determination,
the owner or operator would construct an historical load frequency
distribution (e.g., histogram), depicting the relative number of
operating hours at each of the three load levels, low, mid, and high.
The frequency distribution would be based upon all available data from
the four most recent QA operating quarters, as defined in proposed
section 2.3.1.1 of Appendix B. The load frequency distribution would be
used to determine the percentage of the time (to the nearest 0.1
percent) that each load level (low, mid, and high) has been used in
recent history and thereby to identify the two most frequently used
load levels. A summary of the data used for these determinations would
be maintained on-site in a format suitable for inspection, and the
results of the determinations would be included in the electronic
quarterly report under Sec. 75.64. The proposed revisions discussed in
this paragraph would become effective as of January 1, 2000.
The owner or operator would be required under proposed section
6.5.2.1 of Appendix A to designate the most frequently used load level
(low, mid, or high) as the normal load level for each unit or common
stack (except for peaking units). The owner or operator would also have
the option of designating the second most frequently used load level as
an additional normal load level. Today's proposal would, therefore, not
limit normal load to a single load level. This way of defining normal
load is particularly appropriate for units that operate on a diurnal
cycle and units that operate at distinctly different load levels during
different seasons of the year due to ambient conditions, electrical
demand, etc. EPA believes that the added flexibility in the definition
of normal load (i.e., not confining it to a single load level) will
allow the normal-load RATA requirements of part 75 to be more easily
met. The owner or operator would be required to identify the selected
normal load level(s) in the electronic quarterly report required under
Sec. 75.64. For peaking units, the entire range of operation would, for
simplicity, be considered normal.
Revisions to section 2.3.1.3 of Appendix B are proposed in today's
rule, requiring the routine quality assurance RATAs of flow monitors to
be done as follows. For flow monitors installed on peaking units and
bypass stacks, no changes are proposed; the requirement to perform only
single-load flow RATAs at normal load would be retained. For all other
flow monitors, the routine semiannual and annual RATAs would be done at
2 loads (i.e., the two most frequently used load levels, as identified
in section 6.5.2.1 of Appendix A), with two exceptions: (1) the 2-load
flow RATA could be performed alternately with a single-load flow RATA
at the most frequently used (normal) load level, if the flow monitor is
on a semiannual RATA frequency; and (2) a single-load flow RATA at the
most frequently used load level could be performed in lieu of the 2-
load RATA if, for the four QA operating quarters prior to the quarter
in which the RATA is conducted, the historical load frequency
distribution constructed under section 6.5.2.1 of Appendix A shows that
the unit has operated at the most frequently used load level for
85.0 percent of the time. For all units, the requirement to
perform periodic 3-load flow RATAs would be retained, but the frequency
would be changed from annual to once every five calendar years. A 3-
load RATA would also be required whenever a flow monitor is re-
linearized (i.e., when its polynomial coefficients are changed). EPA is
proposing to reduce the required frequency of 3-load RATAs and to allow
limited use of single-load flow RATA testing principally because of the
added assurance of data quality that will be provided by the proposed
quarterly flow-to-load test.
3. Flow Monitor Bias Adjustment Factors
Today's rulemaking proposes to change the method of determining the
bias adjustment factor for multiple-load flow RATAs. For 2-load RATAs
(which would be done at the two most frequently used load levels as
identified in proposed section 6.5.2.1 of Appendix A), the bias test
would be done at the load level (or levels) designated as normal. If
the monitor were to fail the bias test at any load level designated as
normal, a bias adjustment factor (BAF) would be calculated at both load
levels, and the higher of the two BAFs would then be applied to the
subsequent flow data. For 3-load RATAs, the bias test would be required
at each load level designated as normal under proposed section 6.5.2.1
of Appendix A. If the bias test were failed at any load level
designated as normal, BAFs would be calculated only at the two most
frequently used load levels (not all three
[[Page 28068]]
levels), and the higher of the two BAFs would be applied to subsequent
flow data. Thus, for all multiple-load flow RATAs, the appropriate BAF
would be determined in the same way. For 3-load RATAs, this methodology
for determining the BAF when the normal-load bias test is failed
differs from the current rule, which requires the highest BAF from any
of the three levels to be applied to subsequent data. Experience gained
in the first few years of program implementation has shown that in many
instances, the highest BAF has been from a load level that is seldom
used (generally the low load level), which can result in an
unrepresentatively high BAF being applied to the normal-load flow rate
data.
4. Number of RATA Attempts
Section 2.3.1.4 of Appendix B to today's proposed rule would remove
the restriction limiting to two the number of RATA attempts that may be
done to achieve an annual RATA frequency. In addition, the requirement
that successive RATAs be conducted no less than 4 months apart would be
removed from section 2.3.1 of Appendix B. The proposed rule would
conditionally allow the owner or operator to perform as many RATAs as
are necessary to achieve a better relative accuracy percentage or a
more favorable bias adjustment factor, the condition being that the
data validation procedures for RATAs in proposed section 2.3.2 of
Appendix B would have to be followed (these procedures are discussed in
detail in Section II.O of this preamble, ``CEM Data Validation''). The
Agency believes that this extra flexibility will provide an incentive
for owners or operators to optimize CEMS performance and to eliminate
bias from their monitoring systems and to reduce the frequency of the
required RATAs.
5. Concurrent SO2 and Flow RATAs
Today's proposed rulemaking would delete the requirement for
concurrent SO2 and flow RATA testing from Sec. 6.5 of
Appendix A. This requirement was included in the January 11, 1993 rule
in order to generate a data base from which EPA could determine the
appropriateness of setting a combined flow rate-SO2 system
relative accuracy specification. Section 3.3.5 of Appendix A was
reserved for this future standard, which, if promulgated, would have
become effective on January 1, 2000. After three years of program
implementation, data collection, and evaluation, however, the Agency
believes it is not appropriate or necessary to propose a combined flow
rate-SO2 system relative accuracy standard. Instead, EPA
believes it would be more appropriate to retain the individual relative
accuracy specifications for the SO2 and flow monitors.
Because the historical relative accuracy percentages of the individual
component monitors have proven to be so low (i.e., average relative
accuracy less than 5.0 percent for the period from the first quarter of
1995 through the second quarter of 1996), the Agency believes that it
is not necessary to promulgate the combined standard (see Docket A-97-
35, Item II-I-27). Data analysis from an EPA study (see Docket A-97-35,
Item II-I-14) indicates that quality assuring the individual component
monitors to 7.5 percent relative accuracy (the RA value needed to
qualify for an annual RATA frequency) effectively ensures that a
combined flow rate-SO2 standard of 10.0 to 15.0 percent
relative accuracy will be consistently achieved. That same study also
indicates that meeting a combined flow rate-SO2 standard of
10.0 percent does not necessarily ensure that the individual component
monitor relative accuracies will be 10.0 percent. In view
of this and given that flow monitors are also used to calculate heat
input and CO2 mass emissions, the Agency believes it is
appropriate to maintain individual relative accuracy standards for the
flow monitor and SO2 monitor. EPA solicits comment on its
proposed treatment of this issue.
6. SO2 RATA Exemptions and Reduced Requirements
Today's proposed rulemaking would clarify the RATA requirements for
units that burn principally natural gas and other very low-sulfur
fuels. In Sec. 75.21(a)(6) of the November 20, 1996 rule, an exemption
from SO2 RATA requirements was provided for units that have
SO2 monitors and exclusively burn natural gas (or fuels with
a sulfur content no greater than natural gas). Today's proposed rule
would clarify this exemption from SO2 RATAs by interpreting
the term ``fuel with a total sulfur content no greater than the total
sulfur content of natural gas'' to mean any type of fuel that has a
total sulfur content of less than or equal to 0.05 percent sulfur by
weight. The rationale for this is as follows. In order to meet the
definition of natural gas in Sec. 72.2, the total sulfur content of the
gas cannot exceed 20 grains/100 scf. When this sulfur content is
converted to a weight percentage, it comes out slightly higher than
0.05 percent sulfur by weight (see Docket A-97-35, Item II-B-14).
Consequently, for a unit that has an SO2 monitor and for
which the designated representative certifies that the unit burns only
fuels (whether solid, liquid, or gaseous) with a total sulfur content
of > 0.05 percent sulfur by weight, the SO2 monitor would be
exempted from the part 75 RATA requirements. The Agency takes comment
on this approach and on whether 0.05 percent sulfur by weight is an
appropriate applicability threshold for fuels other than natural gas.
Finally, Sec. 75.21(a)(7) of today's rule proposes reduced RATA
requirements for units with SO2 monitors for which the
designated representative certifies that the units burn fuel(s) with a
total sulfur content greater than the total sulfur content of natural
gas (e.g., distillate oil) only as emergency backup fuel(s) and/or for
short-term testing. For such units, RATA testing of the SO2
monitor would only be required if fuel with a total sulfur content
greater than the total sulfur content of natural gas (i.e., > 0.05
percent sulfur by weight) is combusted for more than 480 hours in a
calendar year. If the higher-sulfur fuel usage were to exceed 480 hours
in a particular year, then an SO2 RATA, conducted while
burning the higher-sulfur fuel, would be required either by the end of
the quarter in which the exceedance occurred or within a 720 unit
operating hour grace period following that calendar quarter. In this
instance, if the grace period were used, proposed section 2.3.3 in
Appendix B would specify that it would begin with the first unit
operating hour in which the higher-sulfur fuel is combusted in the
unit, following the calendar quarter in which the annual usage of the
higher-sulfur fuel exceeded 480 hours. The 480-hour criterion for
maintaining an SO2 RATA exemption is consistent with many
state and local air permits which contain a similar exemption from
particulate emission testing for gas-fired units that burn oil for only
400 to 500 hours per year (see Docket A-97-35, Item II-E-23). EPA
believes that these provisions would effectively eliminate the need to
start up a unit and/or to burn an infrequently used, uneconomical, and
higher-emitting fuel solely for the purpose of performing a RATA of the
SO2 monitor.
7. QA Provisions for SO2 Monitors, for Natural Gas Firing or
Equivalent
In Sec. 75.11(e) of the November 20, 1996 revisions to part 75,
three SO2 compliance options were promulgated for units with
SO2 CEMS during hours in which only natural gas (or gaseous
fuel with a total sulfur content no greater than the total sulfur
content of natural gas) is burned. One of the compliance options was to
allow the use of an SO2 monitoring system, subject to
[[Page 28069]]
certain restrictions and quality assurance provisions. The restrictions
and QA provisions, which are found at Secs. 75.11(e)(3)(i) through
(iv), are as follows: (i) a calibration gas with a concentration of 0.0
percent of span must be used for daily calibration error tests of the
CEMS; (ii) the response of the monitoring system to the 0.0 percent
calibration gas must be adjusted to read exactly 0.0 ppm each time that
a daily calibration error test is passed; (iii) any hourly average of
less than 2.0 ppm recorded by the SO2 monitor while fuel is
being combusted in the unit(s) (including zero and negative averages)
must be reported as a default value of 2.0 ppm; and (iv) if a unit
combusts only natural gas (or gaseous fuel with a total sulfur content
no greater than the total sulfur content of natural gas) and never
combusts any other type of fuel, the SO2 monitor span must
be set to a value not exceeding 200.0 ppm. Compliance with conditions
(i) through (iv) is required by January 1, 1999, except that conditions
(i) and (ii) are always optional for units that combust natural gas
only during unit startup.
The provisions in Secs. 75.11(e)(3)(i) through (iv), as presently
codified, apply only to the combustion of gaseous fuel with a total
sulfur content no greater than the total sulfur content of natural gas.
However, as noted above (under ``SO2 RATA Exemptions and
Reduced Requirements''), today's proposed rulemaking would add an
interpretation of the term ``fuel with a total sulfur content no
greater than the total sulfur content of natural gas'' to
Sec. 75.21(a)(6). The term would include any fuel (whether solid,
liquid, or gaseous) with a total sulfur content of 0.05
percent by weight. EPA believes that it is appropriate to apply the
quality assurance and reporting provisions in Secs. 75.11(e)(3)(i)
through (iv) to the combustion of all fuels with a total sulfur content
0.05 percent by weight. Therefore, in today's proposed
rule, a new section, Sec. 75.21(a)(8) would be added, extending the QA
provisions of Secs. 75.11(e)(3)(i) through (iv) to the combustion of
all types of fuels with a total sulfur content no greater than the
total sulfur content of natural gas. The new requirements would become
effective on January 1, 2000.
Note that EPA has reconsidered one of the four QA provisions for
the use of an SO2 monitor during natural gas (or fuel with
equivalent total sulfur content) combustion in Secs. 75.11(e)(3)(i)
through (iv). Specifically, the Agency believes that
Sec. 75.11(e)(3)(ii), which requires a daily adjustment of the
monitor's calibration to read exactly 0.0 ppm, may be too stringent
because in practice it can be very difficult to attain a reading of
exactly 0.0 ppm with a zero-level calibration gas, particularly when
manual calibration adjustments are made. Therefore, today's rulemaking
proposes to revise Sec. 75.11(e)(3)(ii) as follows. Rather than
requiring a daily adjustment of the SO2 monitor's
calibration, an adjustment would only be required when the ``as-found''
response of the monitor to the zero gas during a daily calibration
error test exceeded the performance specification of the instrument
(i.e., 2.5 percent of span). And instead of requiring the
calibration to be adjusted to exactly 0.0 ppm, the procedures for
routine calibration adjustments in proposed section 2.1.3 of Appendix B
would be followed, to bring the ``as-left'' response of the instrument
(i.e., the response during the additional calibration error test
required by proposed section 2.1.3 of Appendix B) ``as close as
practicable'' to the true value of the zero gas (0.0 ppm).
The Agency solicits comment on the proposed approach for QA
provisions for SO2 CEMS for gas-firing or equivalent.
8. General RATA Test Procedures
Under today's proposal, sections 6.5, 6.5.1, and 6.5.2 of Appendix
A, which describe the general requirements for RATAs, would be
extensively revised. Some of the proposed changes are simply
structural, but others are substantive. For instance, as previously
discussed above under ``Concurrent SO2 and Flow RATAs,'' the
requirement to perform concurrent SO2 and flow RATAs would
be deleted from the regulation. Further, section 6.5 would now
recognize that more than one type of fuel and more than one monitor
range may be considered normal for a particular unit. Also, the
requirement to complete each RATA within 7 consecutive calendar days
would be modified to require that the RATA be completed within 168 unit
operating hours (for single-load flow RATAs and, to the extent
practicable, for 2-load and 3-load flow RATAs). However, for the
multiple-load flow RATAs, up to 720 unit operating hours would be
allowed, if necessary, to complete the testing. This is consistent with
Agency guidance published in March, 1995, Policy Question 8.15 of the
Acid Rain Policy Manual, which discusses allowing up to 30 calendar
days to complete all three levels of a 3-load flow RATA (see Docket A-
97-35, Item II-I-9). Even though the policy says the RATAs at the
individual load levels should be completed within 7 days, thirty days
are acceptable to complete the 3-load RATA in order to account for the
possibility that the unit might shut down in between levels of the RATA
or that certain load levels may be difficult to attain and to hold.
Today's proposal would allow 720 unit operating hours (irrespective of
the number of calendar days) to complete a multiple-load flow RATA. EPA
believes that this proposed requirement provides greater flexibility
than currently allowed.
Sections 6.5.1 and 6.5.2 of Appendix A would be re-titled ``Gas
Monitoring Systems (Special Considerations)'' and ``Flow Monitor RATAs
(Special Considerations),'' respectively. Proposed section 6.5.1
contains a recommendation that, for initial monitor certifications, the
RATA not be commenced until all of the other certification tests have
been completed. Section 6.5.2 would be amended, as previously discussed
under ``Flow RATA Load Levels.'' The definition of normal load would be
revised and the number of loads and the load levels at which flow RATAs
are to be performed would be more clearly defined.
Today's rule proposes changes to section 6.5.6 of Appendix A, which
pertains to RATA traverse point selection. Proposed section 6.5.6 would
allow the following alternative reference method measurement point
locations. For all moisture determinations, a single reference method
point, located at least 1.0 meter from the stack wall, could be used.
For gas RATAs, the owner or operator would have four options: (1) at
any location (including locations where stratification is expected), a
minimum of six traverse points along a diameter, located in accordance
with Method 1 in Appendix A to part 60, could be used; (2) at locations
where stratification is not expected and section 3.2 of Performance
Specification No. 2 (``PS No. 2'') in Appendix B to part 60 allows the
use of a short reference method measurement line (with three points
located at 0.4, 1.0, and 2.0 meters from the stack wall), the owner or
operator could use an alternative 3-point measurement line, locating
the three points 4.4 percent, 14.6 percent and 29.6 percent of the way
across the stack, in accordance with Method 1 in Appendix A to part 60;
(3) at locations where stratification is expected (i.e., after a wet
scrubber or when dissimilar gas streams are combined), the short
measurement line from section 3.2 of PS No. 2 (or the alternative line
described in option (2) above) could be used in lieu of the ``long''
measurement line prescribed in section 3.2 of PS No. 2, provided that a
stratification test is performed prior to each RATA at the location and
certain acceptance criteria
[[Page 28070]]
are met; and (4) a single reference method measurement point, located
no less than 1.0 meter from the stack wall, could be used at any test
location if a stratification test is performed prior to each RATA at
the location and certain acceptance criteria are met. EPA's Office of
Air Quality Planning and Standards (OAQPS) has endorsed the use of the
Method 1 traverse points as an alternative to the points prescribed by
PS No. 2 (see Docket A-97-35, Item II-C-22).
Regarding option (3) above, one utility and one stack testing firm
have requested that EPA allow the short measurement line to be used at
scrubbed unit stacks, citing logistical difficulties and safety
concerns associated with using the long measurement line prescribed by
PS No. 2 for sampling locations following wet scrubbers (see Docket A-
97-35, Items II-D-66, II-D-78). Both parties appeared willing to
perform stratification testing to demonstrate that the gas streams are
not significantly stratified. EPA responded to these requests by
issuing policy guidance which discusses allowing the short measurement
line to be used for scrubbed units, provided that stratification test
results show the stratification at the sampling location to be minimal
(see Docket A-97-35, Item II-I-9, Policy Manual, Question 8.25).
Regarding single-point RATA testing (option (4), above), which utility
groups asked EPA to consider, today's proposed rule would allow it on
the condition that a stratification test at the sampling location
demonstrates stratification to be essentially absent.
Sections 6.5.6.1 and 6.5.6.2 of Appendix A in today's proposed rule
provide two stratification test protocols which may be used to
demonstrate that a sampling location qualifies for the alternative RM
measurement point locations allowed under proposed section 6.5.6 (i.e.,
options (3) and (4), above). The first stratification test protocol, in
proposed section 6.5.6.1, is based upon technical guidance issued by
OAQPS (see Docket A-97-35, Item II-I-3) and would consist of measuring
the SO2 , NOX, and diluent gas concentrations at a
minimum of 12 traverse points, located in accordance with Method 1 in
Appendix A to part 60. The gas concentration measurements would be made
using Reference Methods 6C, 7E, and 3A in Appendix A to part 60. The
average NOX, SO2 , and CO2 (or
O2 ) concentration at each of the individual traverse points
would be determined, and the arithmetic average NOX,
SO2 , and CO2 (or O2 ) concentrations
for all traverse points calculated. This 12-point test would have to be
passed one time at the sampling location under consideration. Once the
12-point test has been passed at the candidate sampling location, the
second (abbreviated) stratification test protocol, in proposed section
6.5.6.2, could be done prior to subsequent RATAs at the location in
lieu of the 12-point test. The abbreviated test would be done either at
3 points (located in accordance with the long measurement line in PS
No. 2) or at 6 points along a diameter (located according to EPA Method
1 in Appendix A to part 60).
The acceptance criteria for the stratification test results are
given in proposed section 6.5.6.3 of Appendix A. For each pollutant or
diluent gas, the short 3-point reference method measurement line
specified in section 3.2 of PS No. 2 (or the alternative 3-point line
described in proposed section 6.5.6 of Appendix A) could be used for
that pollutant or diluent gas in lieu of the long measurement line in
section 3.2 of PS No. 2, if the concentration at each individual
traverse point differed by no more than 10.0 percent from
the arithmetic average concentration for all traverse points. The
results would also be acceptable if the concentration at each
individual traverse point differed by no more than 5.0 ppm
or 0.5 percent CO2 (or O2 ) from the arithmetic
average concentration for all traverse points. Further, for each
pollutant or diluent gas, a single reference method measurement point
located at least 1.0 meter from the stack wall could be used for that
pollutant or diluent gas, if the concentration at each individual
traverse point differed by no more than 5.0 percent from
the arithmetic average concentration for all traverse points. The
results would also be acceptable if the concentration at each
individual traverse point differed by no more than 3.0 ppm
or 0.3 percent CO2 (or O2 ) from the arithmetic
average concentration for all traverse points. Finally, proposed
section 6.5.6.3 would require the owner or operator to keep the results
of all stratification tests on-site, suitable for inspection, as part
of the supplementary RATA records required under Sec. 75.56(a)(7) and
Sec. 75.59(a)(7).
Today's rule also proposes to clarify the sampling strategy for
RATAs in section 6.5.7 of Appendix A. The proposed revisions make it
clear that for gas monitor RATAs, the minimum time per run is 21
minutes, and all of the necessary data for each run (i.e., pollutant
concentration measurements and, if applicable, diluent concentration
data and moisture measurements) would have to be collected, to the
extent practicable, within a 60-minute period. The proposed revisions
would also require the pollutant and diluent concentration measurements
to be made simultaneously during RATAs of SO2 /diluent and
NOX/diluent monitoring systems. For flow monitor RATAs, the
minimum time per run would be 5 minutes. A requirement to properly
account for flow pulsations (e.g., by sight-weighted averaging) at each
velocity traverse point would be added, as well as a clear statement
that successive flow RATA runs may be done as rapidly as practicable,
with no required waiting period between runs. Proposed section 6.5.7 of
Appendix A states that a minimum of one set of auxiliary data (moisture
and diluent gas measurements) would have to be collected for every
three RATA runs or for every clock hour of a flow RATA (whichever is
less restrictive). A related change to Sec. 75.22(a)(4) is also
proposed, which would allow the alternative moisture measurement
techniques described in section 1.2 of Method 4 in Appendix A to part
60 to be used for stack gas molecular weight determinations.
9. Reference Method Testing Issues
Discussion of Proposed Changes
Currently, Sec. 75.22 specifies several reference methods
(Reference Methods 2, 2A, 2C, or 2D) as appropriate methods for
determining volumetric flow under part 75. The Agency is currently
conducting a study of the accuracy of Reference Method 2 to determine
whether changes to Method 2 or the addition of other alternatives to
the Method are appropriate. Thus, the Agency anticipates that, in the
future, revisions to Method 2 in part 60 may create alternatives beyond
the specific reference methods specified in Sec. 75.22(a)(2).
Therefore, in Sec. 75.22(a)(2), EPA proposes to add: ``or its allowable
alternatives, except for 2B and 2E'' to Method 2 to automatically
incorporate into part 75 anticipated future revisions to the Method 2
requirements in Appendix A to part 60.
Section 75.22 specifies a number of instrumental reference methods
from Appendix A to part 60 (Reference Methods 3A, 6C, 7E, and 20) as
appropriate test methods for conducting CEMS performance tests under
part 75. These methods require the use of calibration gases to
calibrate the reference analyzers. Currently, however, part 60 does not
require that EPA protocol gas be used when performing instrumental
reference methods. The Agency believes that protocol gas should be used
when performing instrumental reference methods in order
[[Page 28071]]
to achieve accurate results. Therefore, proposed Sec. 75.22(c)(1) would
state that, for purposes of part 75, instrumental reference methods
must be performed using calibration gases as defined in section 5 of
Appendix A to part 75.
10. Alternative Relative Accuracy Specifications and Specifications for
Low-Emitters
One utility group has suggested to EPA (see Docket A-97-35, Item
II-E-13) that there is inconsistency and apparent inequity in the
relative accuracy specifications for units that qualify as low emitters
of NOX and SO2 (i.e., sources with average
SO2 concentrations of 250.0 ppm or less and/or average
NOX emission rates of 0.20 lb/mmBtu or less). Specifically,
they have questioned the appropriateness of the alternative relative
accuracy specifications used to determine the RATA frequency (i.e.,
semiannual or annual). Under section 3.3 of Appendix A and section
2.3.1 of Appendix B to the current part 75 rule, the RATA frequency for
an SO2 monitor installed on a low-emitting SO2
source may be determined in either of two ways: by the normal relative
accuracy specification (i.e. the RATA frequency is semiannual if the
relative accuracy is > 7.5 percent but 10.0 percent, and
annual if 7.5 percent relative accuracy is achieved), or by
the alternative specification (i.e., the RATA frequency is semiannual
if the reference method mean value and CEMS mean value differ by > 8.0
ppm but 15.0 ppm, and annual if the two mean values differ
by 8.0 ppm). For low-emitting NOX sources, the
RATA frequency for the NOX monitoring system is determined
in the identical manner to SO2 when the normal specification
is applied. For the alternative specification, the NOX RATA
frequency is semiannual if the CEMS and reference method mean values
differ by 0.01 lb/mmBtu but 0.02 lb/mmBtu, and
annual if the mean values differ by > 0.01 lb/mmBtu. The 8.0 ppm value
for SO2 was originally determined based on the performance
of a single set of monitors at a facility regulated under subpart Da of
the NSPS in part 60. However, in the first few years of Acid Rain
Program implementation, many part 75 utilities with wet scrubbers have
found it difficult to consistently meet the 8.0 ppm criterion for
obtaining an annual RATA frequency.
The utility group maintains that since, when the normal relative
accuracy (RA) specification is applied, the criterion for obtaining an
annual RATA frequency is to achieve a relative accuracy 25.0 percent
below the RA specification in section 3.3 of Appendix A (i.e., 7.5
percent RA is 25.0 percent below the specification of 10.0 percent),
the criterion for an annual RATA frequency should be essentially the
same when the alternative specification is applied. Under the current
rule, the alternative SO2 specification requires that the
mean CEMS and reference method values differ by no more than 8.0 ppm in
order to obtain an annual RATA frequency. This is 47.0 percent below
the 15.0 ppm alternative RA specification. Similarly for
NOX, the alternative NOX specification for an
annual RATA frequency requires the difference between the CEMS and
reference method mean values to be 0.01 lb/mmBtu, or 50.0
percent below the 0.02 lb/mmBtu alternative RA specification.
EPA agrees that the alternate RA specifications for low emitters of
SO2 and NOX appear to be somewhat inequitable,
and today's rulemaking proposes changes to these specifications. In
proposed section 2.3.1 of Appendix B, the alternative relative accuracy
specification for low emitters of SO2 , (i.e., the difference
between the reference method and CEMS mean values) that must be met by
an SO2 monitor in order to obtain an annual RATA frequency
would be changed from 8.0 ppm to 12.0 ppm. For low emitters of
NOX, the alternative low emitter relative accuracy
specification that must be met by a NOX-diluent monitoring
system in order to obtain an annual RATA frequency would be changed
from 0.01 lb/mmBtu to 0.015 lb/mmBtu.
In today's rule, EPA is also proposing an alternative relative
accuracy specification of 0.025 lb/mmBtu for SO2 -diluent
monitoring systems to obtain an annual RATA frequency and an
alternative relative accuracy specification of 0.7 percent
CO2 or O2 , by which CO2 and
O2 monitors could obtain an annual RATA frequency. During
the investigation of the alternative RA specifications for the
SO2 and NOX-diluent monitoring systems, the
Agency noted that for SO2 -diluent systems, part 75 specifies
only an alternative RA criterion of 0.030 lb/mmBtu for a semiannual
RATA frequency, but fails to specify a corresponding alternative RA
criterion for obtaining an annual RATA frequency. Similarly, for
CO2 and O2 monitors, EPA noted that an
alternative relative accuracy specification of 1.0 percent
CO2 or O2 (in terms of the mean difference
between the reference method and CEM values during the RATA) is given
for obtaining a semiannual RATA frequency, but no corresponding
alternative criterion is given for obtaining an annual frequency.
EPA notes that in order to make the annual RATA frequency criteria
for NOX-diluent and SO2 -diluent monitoring
systems more equitable, a third decimal place is required. However,
Secs. 75.54 and 75.55 currently require NOX and
SO2 emission rates in lb/mmBtu to be reported only to 2
decimal places. Therefore, revisions are being proposed, see
Secs. 75.57(d)(6) and 75.58(a)(1)(iv), to require that, beginning on
January 1, 2000, all NOX emission rates in lb/mmBtu must be
reported to three decimal places. Prior to January 1, 2000, the owner
or operator would have the option of reporting NOX emission
rates to either two or three decimal places. Note that no corresponding
change is being proposed for the reporting of SO2 emission
rates in lb/mmBtu, since such emission rates will only be reported to
EPA by units that have installed Phase I Qualifying Technologies for a
three-year period (1997-1999), and are not required to be reported
thereafter. EPA solicits comments on the appropriateness of requiring
all NOX lb/mmBtu emission rates to be reported to three
decimal places. The Agency favors this approach, particularly for
quality assurance purposes, due to increased precision in the
calculation of RATA results. The Agency notes that this proposed change
would not affect the way in which compliance with the NOX
emission limits under part 76 is determined. Compliance with part 76
NOX limits, in lb/mmBtu, would still be based on two decimal
places.
All of the proposed revisions to the part 75 relative accuracy
specifications in today's rulemaking are summarized in proposed Figure
2 of Appendix B.
11. Bias Adjustment Factors for Low Emitters
As discussed in the preceding section, sources that qualify as low
emitters of SO2 and/or NOX have two ways to
evaluate the relative accuracy of SO2 and NOX
monitoring systems: (a) by the normal relative accuracy specification
(i.e., 10.0 percent RA), and (b) by the alternative RA specification
(i.e., the difference between the mean CEMS and reference method values
is within 15.0 ppm for SO2 low emitters, or
within 0.02 lb/mmBtu for NOX low emitters).
The normal RA is determined by a statistical analysis of the
reference method and CEMS data from the RATA. Mathematically, the
normal RA is the sum of the absolute values of the mean difference
(dmean ) and the confidence coefficient (cc), expressed as a
percentage of the mean reference method value (RM)avg . The
mean difference indicates how closely the CEMS measurements agree with
the
[[Page 28072]]
reference method and is generally the principal contributor to the
percentage relative accuracy in the RA equation. The confidence
coefficient (cc) is a statistical term related to the standard
deviation and is an indicator of the amount of scatter in the data.
Section 7.6 of Appendix A requires a bias test of each
SO2 and NOX monitoring system whenever a RATA of
the CEMS is performed. If the mean difference is greater than the
absolute value of the confidence coefficient, the CEMS measurements are
systematically lower than the corresponding references method
measurements, i.e., the monitoring system has a low bias. In such
cases, sources are given two options. The first, preferred by EPA, is
to locate and eliminate the source of the measurement bias in the
instrument. The second option is to apply a bias adjustment factor
(BAF). This alternative was developed in response to an industry
request to provide an alternative for sources that choose not to expend
the effort to locate and eliminate the technical problem causing the
systematic measurement error. The BAF is equal to 1.000 +
|dmean | /(CEM)avg , where (CEM)avg is
the mean value of the CEMS measurements from the RATA.
At least one utility has questioned whether it is appropriate for
low emitters to calculate a BAF in the usual way when a CEMS fails a
RATA by the normal RA specification, but passes by the alternative
specification, because in such cases the BAF can become inordinately
high, particularly at very low emission levels (see Docket A-97-35,
Items II-D-62 and II-E-23). Since both the percent relative accuracy
and the BAF are based upon the same statistical terms (dmean
and cc), the utility questions whether the standard calculation
procedure for the BAF is adequate to determine a meaningful BAF for low
emitters. Just as the value obtained from the standard relative
accuracy equation tends to become large for low emitters, so, too, the
BAF is seen as becoming inordinately large for low emitters which use
the current BAF equation.
As this comment suggests, it is not uncommon for an SO2
or NOX CEMS installed on a low-emitting unit to fail a RATA
by the normal specification of 10.0 percent RA and to pass the same
RATA by the alternative RA specification. For instance, suppose that
the mean RM and CEMS values during an SO2 RATA of a low
emitter are 51.0 ppm and 40.0 ppm, respectively, and that
dmean is 11.0 ppm and the confidence coefficient is 0.50.
Suppose further that the bias test is failed. Then, the percent RA by
the normal specification (i.e., |dmean | + |cc | /
(RM)avg ) would exceed 20.0 percent, indicating a failed
RATA, but the alternative RA specification would indicate a pass (i.e.,
(CEMS)avg is within 15.0 ppm of
(RM)avg ). In this same illustration, the BAF would be 1 + 11
/ 40 = 1.275.
In fact, if it is assumed that the difference between the CEMS and
the reference method measurements does not decrease as emissions
decline, then the lower the SO2 or NOX emissions,
the more likely it is for the CEMS to fail the normal relative accuracy
specification because the mean difference becomes a larger percentage
of the average reference method value. It was precisely in response to
such concerns that the alternative relative accuracy specifications
were originally included in part 75.
Today's rule proposes to provide an option in the way the BAF is
determined for low emitters of SO2 and NOX. Low
emitters of SO2 and NOX would be given the choice
of using either: (a) the normal BAF calculation procedure described
above and found in Equation A-12, section 7.6.5 of Appendix A, or (b)
an alternative default bias adjustment factor of 1.111.
The justification is as follows: for units that meet the normal
relative accuracy standard of RA 10.0 percent, the
theoretically maximum possible Bias Adjustment Factor is 1.111 (see
Docket A-97-35, Item II-B-2). Therefore, low-emitting units meeting the
alternative relative accuracy standards (|dmean |
15.0 ppm for SO2 low emitters and |dmean |
0.02 lb/mmBtu for NOX low emitters) should not
have to apply a bias adjustment any higher than the maximum BAF value
applicable to units meeting the normal relative accuracy standard. EPA
solicits comment on allowing the alternative BAF of 1.111 for low-
emitting units.
12. Clarification of Diluent Monitor Certification Requirements
Today's proposed rule would clarify the certification requirements
for diluent gas (CO2 and O2 ) monitors, in
response to comments received on the pre-proposal draft of the rule
(see Docket A-97-35, Item II-D-52). Section 75.20(c)(1)(iii) of the
current rule requires a RATA of each NOX continuous
monitoring system to be done for initial certification. Even though the
NOX system consists of two component monitors
(NOX concentration and diluent gas), the required RATA is
done on a system basis in units of lb/mmBtu. Separate RATAs of the
individual component monitors are not required, except when the diluent
component monitor is also used as a CO2 pollutant
concentration monitor or to account for unit heat input, in which case
Sec. 75.20(c)(5)(iii) in the current rule requires a RATA of the
diluent monitor. To be sure that this is clear, today's proposed rule
would add a statement to Sec. 75.20(c)(1)(iii), indicating that the
RATA for the NOX-diluent system shall be done on a system
basis (i.e., individual component RATAs are unnecessary for
certification of a NOX-diluent system). Therefore, units
that have installed NOX monitoring systems, but that use
Appendix D for SO2 emission accounting and Appendix G for
CO2 accounting, would not be required to submit separate
RATA results for the diluent monitor.
A second point of clarification would be added in proposed
Sec. 75.20(c)(3), which was previously designated as Sec. 75.20(c)(4).
The new section would make it clear that when a diluent monitor
(O2 or CO2 ) is used both as a CO2
pollutant concentration monitor and for heat input determinations, only
one set of diluent monitor certification test results would have to be
submitted under the component and system ID codes of the CO2
monitoring system. This is appropriate because there is no such thing
as a ``heat input monitoring system'' or an ``oxygen monitoring
system'' under part 75.
13. Daily Calibration Requirements for Redundant Backup Monitors
Section 75.20(d)(1) of the current rule requires redundant backup
(``hot-standby'') monitoring systems to be operated during all periods
of unit operation and to meet all of the quality assurance requirements
of Appendix B, including daily calibrations and interference checks,
quarterly linearity checks and leak checks, and semiannual or annual
RATAs. One commenter on a pre-proposal draft of today's proposed rule
requested that EPA consider changing the daily calibration requirement
for redundant backup monitors (see Docket A-97-35, Item II-D-35). The
commenter recommended that the daily calibrations be made mandatory
only for days on which the redundant backup monitoring system is
actually used to report emission data to EPA. Daily calibrations would
be optional on all other days. Fewer calibrations of redundant backup
systems would considerably reduce calibration gas consumption. The
commenter estimated that this change could result in an annual savings
of more than $100,000 for his company. EPA agrees that the request is
reasonable, provided that the redundant
[[Page 28073]]
backup systems are kept on hot-standby and are calibrated prior to each
use for reporting. The Agency therefore proposes to amend
Sec. 75.20(d)(1) accordingly.
14. Daily Performance Specification and Control Limits for Low-Span DP
Flow Monitors
Section 3.1 of Appendix A of the current rule gives the calibration
error performance specification for flow monitors. Section 2.1.4 of
Appendix B gives the calibration error limits for daily operation of
flow monitors. For initial certification, a flow monitor is required to
meet a calibration error specification of 3.0 percent of
the span value. For daily operation of the flow monitor, the
calibration error must not exceed 6.0 percent of span. These
specifications are both reasonable and achievable for the vast majority
of flow monitors. However, when a differential pressure (DP) type flow
monitor is used to measure stack gas flow rate in a stack that has low
exit velocities, it can be very difficult for the monitor to pass its
daily calibration error tests. This is because the daily calibration
span value for a DP flow monitor is expressed in units of inches of
water. For stack exit velocities less than 2000 feet per minute, the
calibration span value will be a very small number (0.20 inches of
water or less). When performing a daily calibration error test of a
flow monitor with a span value of 0.20 inches of water, the test would
be failed (i.e., the calibration error would exceed 6.0 percent of
span) if the response of the monitor deviated from either the zero or
high reference signal by 0.02 inches of water. For span values of 0.15
inches of water or less, the calibration error test would be failed if
the monitor's response deviated from the reference signals by 0.01
inches of water. One utility with a DP type flow monitor with a span
value less than 0.15 inches of water has indicated to EPA that it
cannot pass daily calibrations unless the monitor responses exactly
equal the reference signal values (see Docket A-97-35, Item II-E-30).
Clearly, these daily calibration specifications are too stringent for
low span DP-type flow monitors. In view of this, EPA is proposing
alternative calibration error specifications for DP type flow monitors
with low span values, with ``low'' span value meaning a span value of
0.20 inches of water or less. The alternative performance specification
for initial certification, given in proposed section 3.1 of Appendix A,
would be 0.01 inches of water, rather than
3.0 percent of span. The alternative specification for daily operation
of the monitor, given in proposed section 2.1.4 of Appendix B, would be
0.02 inches of water, rather than 6.0 percent
of span. Since the results of a calibration error test of a DP type
flow monitor are reported to 2 decimal places, the performance
specification of 0.01 inches of water, is the tightest
specification that could be imposed, short of requiring the monitor to
read exactly the reference value with zero tolerance (which is what the
current specification of 3.0 percent of span essentially
imposes on a DP flow monitor with very low span). The Agency solicits
comment on this proposed approach and on the value of the alternate
specification.
O. CEM Data Validation
Background
The current requirements of part 75 regarding CEM data validation
are as follows. Section 75.10 specifies that a valid hourly average
from a CEMS must be based on a minimum of four evenly spaced data
points (i.e., one point in each 15-minute quadrant of the clock hour),
except that two evenly spaced data points separated by at least 15
minutes are sufficient to validate an hourly average when daily
calibration error tests and/or other required quality assurance
activities are conducted during the hour. Data from a CEMS are
considered to be quality assured, provided that the monitoring system
has passed all of the initial certification tests required under
Sec. 75.20(c) and provided that the CEMS is not ``out-of-control,'' as
a result of having failed any of the daily, quarterly, semiannual, and/
or annual quality assurance tests required in sections 2.1 through 2.3
of Appendix B. Out-of-control periods extend from the hour of failure
of a QA test until the hour of completion of a subsequent successful QA
test of the same type. For instance, if a linearity check of a gas
monitor is failed, the monitor is considered out-of-control from the
hour of completion of the failed test until the hour of completion of a
subsequent successful linearity test.
Finally, Sec. 75.20(b)(3) specifies that when a change is made to a
CEMS such that recertification of a monitor becomes necessary, data
from the CEMS are invalid from the hour in which the change is made to
the system until the hour of completion of all required recertification
tests.
In the first three years of implementing part 75, EPA has received
numerous requests from the utilities for guidance concerning CEM data
validation. This has prompted the Agency to re-examine these provisions
of the rule. From this re-examination, the Agency believes that the
current data validation provisions of part 75 are neither sufficiently
detailed nor flexible to address the complex realities of daily
operation of utility boilers and continuous emission monitoring
systems. Therefore, today's proposed rule would set forth more
comprehensive data validation criteria.
Discussion of Proposed Changes
Today's proposed rule would set forth proposed guidelines for the
validation of CEM data, attempting to take into account the realities
associated with the operation and maintenance of electric utility steam
generating units and continuous emission monitoring systems. The
proposed guidelines would govern CEM data validation as it pertains to
six principal areas: (1) calibration error tests and adjustment of gas
and flow monitors; (2) linearity tests of gas monitors; (3) relative
accuracy test audits of gas and flow monitoring systems; (4)
recertifications of gas or flow monitors; (5) data from non-redundant
backup monitoring systems; and (6) missed QA test deadlines. These
proposed guidelines for data validation are discussed in detail below.
1. Recalibration and Adjustment of CEMS
Today's proposed rule would revise section 2.1.3 of Appendix B, the
``recalibration'' section. The May 17, 1995 rule recommends (but does
not require) the calibration of a monitor to be adjusted whenever the
daily calibration error exceeds the performance specification in
Appendix A. For example, if the calibration error of a gas monitor
exceeds 2.5 percent of span, but does not exceed the daily control
limit of 5.0 percent of span, the monitor is considered to be out-of-
adjustment but not out-of-control, and EPA recommends that calibration
of the monitor be adjusted.
Today's proposal would re-title section 2.1.3 as ``Additional
Calibration Error Tests and Calibration Adjustments.'' The
recommendation to adjust the monitor when the calibration error exceeds
the Appendix A performance specification would be retained, but
definitions of ``routine calibration adjustments'' and ``non-routine
calibration adjustments'' would be added. Routine calibration
adjustments would be defined as adjustments made to a CEMS following a
successful calibration error test. The purpose of these adjustments
would be to bring the monitor readings as close as practicable to the
tag values of the reference calibration gases or to the
[[Page 28074]]
known values of the flow monitor reference signals. Non-routine
calibration adjustments would be adjustments in either direction
(toward or away from the reference value), but within the performance
specifications of the monitor (i.e., within 2.5 percent of
span for an SO2 or NOX monitor, 0.5
percent CO2 or O2 for a diluent monitor, or
3.0 percent of span for a flow monitor). Non-routine
calibration adjustments would be permitted, provided that an acceptable
technical justification is included in the QA/QC program required under
section 1 of Appendix B. An additional calibration error test would be
required following non-routine adjustments, to demonstrate that the
instrument is still operating within its performance specifications.
In addition to the daily calibration error requirements in section
2.1.1 of Appendix B, today's proposed rule would require a calibration
error test in four specific instances: (1) whenever a daily calibration
error test is failed; (2) when a CEMS is returned to service following
routine or corrective maintenance that may affect the ability of the
CEMS to accurately measure and record emissions data; (3) following
routine calibration adjustments in which the monitor's calibration is
physically adjusted, e.g., by means of a potentiometer (however, an
additional calibration error test would not be required if a
mathematical algorithm in the DAHS is used to make the routine
adjustments); and (4) following non-routine calibration adjustments.
Data from the CEMS would be considered invalid until the required
additional calibration error test had been successfully completed.
EPA is proposing to allow non-routine calibration adjustments
within the performance specifications of an instrument for two
principal reasons. First, commenters have expressed concern that
restricting allowable adjustments to routine calibration adjustments
would limit their ability to make adjustments within the acceptable
plus or minus control limits of a monitor, particularly prior to
linearity tests and RATAs. They have indicated that this flexibility is
necessary because the tag values of reference gases are not 100.0
percent accurate and adjustments of the analyzer may be needed to
account for these inaccuracies (see Docket A-97-35, Item II-I-15). EPA
agrees that this is a legitimate concern. Because there is a tolerance
of 2.0 percent on the different reference gases used for
daily calibration error tests, linearity tests, and RATAs, it may be
necessary to adjust toward or away from the tag value in order to make
sure that the test specifications are met. The Agency believes,
however, that it is appropriate to limit the calibration adjustments to
within the instrument's performance specifications (i.e.,
2.5 percent of span (for SO2 and NOX),
3.0 percent of span (for flow rate), and 0.5
percent CO2 or O2 ) in order to provide an on-
going demonstration that the CEMS can simultaneously comply with the
applicable daily, quarterly, semiannual, or annual performance
specifications in Appendix A. One utility has expressed concern about
its vendor's practice of making large calibration adjustments to the
CO2 monitor prior to RATA testing (see Docket A-97-35, Item
II-D-63).
The second reason for proposing to allow non-routine calibration
adjustments is the sensitivity of dilution-extractive monitors to
changes in barometric pressure, temperature, and molecular weight. EPA
believes that the best way to deal with this deficiency in the
dilution-extractive monitoring technology is to develop a mathematical
algorithm (site-specific, if necessary) that continuously applies a
correction to the measurement in order to compensate for pressure,
temperature, and molecular weight, as necessary, and to program the
algorithm into the DAHS. However, in commenting on a pre-proposal draft
of today's proposed rule, a number of utilities indicated that they
prefer to account for dilution probe pressure effects by manually
adjusting the monitor's calibration in anticipation of barometric
pressure changes (e.g., approaching weather fronts) (see Docket A-97-
35, Items II-D-41, II-D-55). After much deliberation, the Agency is
proposing to allow such adjustments, provided that: (1) the calibration
of the monitor is not adjusted outside of its performance
specifications; (2) an additional calibration error test is done to
verify that the adjustments have been properly made; and (3) the
procedures used for the adjustments are included in the QA/QC program
for the CEMS. Despite this, EPA still prefers that automatic pressure,
temperature, and molecular weight compensation be used, where
necessary, and would strongly encourage all facilities with dilution-
extractive monitors to develop and apply the necessary mathematical
algorithm(s).
2. Linearity Tests
Today's proposal would provide rules for data validation during
linearity tests, in proposed section 2.2.3 of Appendix B. A routine
quality assurance linearity test could not be commenced if the CEMS
were operating ``out-of-control'' with respect to any of its other
daily, semiannual, or annual quality assurance tests. Linearity tests
would be done ``hands-off,'' as follows. Prior to the test, both
routine and non-routine calibration adjustments, as defined in proposed
section 2.1.3 of Appendix B, would be permitted. During the linearity
test period, however, no adjustment of the monitor would be permitted
except for routine daily calibration adjustments following successful
daily calibration error tests (the Agency notes that it is unlikely for
calibration error tests to be done during a linearity test period
except when two or more operating days are required to complete the
test, e.g., for a peaking unit).
Proposed section 2.2.3 of Appendix B would specify that when a
linearity check is failed or aborted due to a problem with the monitor,
the monitor would be declared out-of-control as of the hour in which
the test is failed or aborted. Data from the monitor would remain
invalid until the hour of completion of a subsequent successful hands-
off linearity test. This proposed requirement is not substantially
different from the out-of-control provision in the current rule. It
would merely extend the definition of out-of-control to include
linearity tests that are aborted prior to completion due to a problem
with the monitor. The underlying assumption is that the aborted
linearity test would not have been passed if all nine gas injections
had been completed. However, a linearity test that is aborted for a
reason unrelated to a monitor malfunction (e.g., an unplanned or forced
unit outage) would not trigger an out-of-control period.
Finally, a new section, 2.2.4, would be added to Appendix B,
providing a linearity test grace period of 168 unit operating hours.
The purpose of the grace period would be to give the owner or operator
a window of opportunity in which to perform a linearity test, when
either: (1) the required linearity test cannot be completed within the
QA operating quarter in which it is due, or (2) four consecutive
calendar quarters have elapsed since the end of the calendar quarter in
which a linearity test of a monitor (or range) was last done. Data
validation during a grace period would be done according to the
applicable provisions of proposed section 2.2.3 of Appendix B. Proposed
section 2.2.4 of Appendix B would specify that if the required
linearity test has not been completed within the grace period, data
from the monitor would become invalid, beginning with the first hour
following the expiration of the grace period and would remain invalid
until the hour of completion of a
[[Page 28075]]
subsequent successful, hands-off linearity test. Proposed section 2.2.4
would further specify that a linearity test done during a grace period
could only be used to meet the linearity test requirement of a previous
QA operating quarter, not the requirement of the quarter in which the
grace period is used. Note that proposed sections 2.2.3 and 2.2.4 of
Appendix B would also extend the 168 unit operating hour grace period
to apply to the quarterly leak checks of differential pressure-type
flow monitors.
3. RATAs
Today's proposal would provide rules for data validation during gas
and flow monitor RATA tests, in section 2.3.2 of Appendix B. Proposed
section 2.3.2 would specify that a routine quality assurance RATA could
not be commenced if the monitoring system is out-of-control with
respect to any of its daily quality assurance assessments, including
the additional calibration error test requirements of proposed section
2.1.3 of Appendix B. All RATAs would be done ``hands-off,'' as follows.
Prior to the RATA , both routine and non-routine calibration
adjustments would be permitted, in accordance with proposed section
2.1.3 of Appendix B. During the RATA test period, however, only routine
calibration adjustments (as defined in proposed section 2.1.3 of
Appendix B) would be permitted. For 2-level and 3-level flow RATAs, no
linearization of the monitor would be permitted between load levels.
Note that EPA is proposing to allow pre-RATA adjustments and
linearization of a CEMS, principally to encourage facilities to
optimize the performance of their CEMS by achieving the best possible
relative accuracy results in a cost-effective manner with little or no
data loss. The Agency believes that there is no significant risk in
allowing pre-RATA adjustments, provided that the monitor's continued
accuracy between successive RATAs can be reasonably established. For
gas monitors, EPA believes that the daily calibration error tests and
quarterly linearity tests, which challenge the analyzers with protocol
gases of known concentration, provide that assurance. For flow
monitors, however, the daily calibration error tests, which check the
internal electronics of the flow monitor but do not evaluate the actual
flow measurement capability of the instrument, do not provide the
necessary assurance. Therefore, in today's rulemaking, EPA is proposing
a new flow monitor quality assurance requirement, the ``flow-to-load
test,'' to provide a reasonable indicator of continued flow monitor
accuracy between successive RATAs. The flow-to-load test has been
discussed in detail under section III.M. of this preamble.
If a RATA is failed or aborted due to a problem with the CEMS,
proposed section 2.3.2 of Appendix B would specify that the monitoring
system is out-of-control as of the hour in which the test is failed or
aborted. Data from the monitoring system would remain invalid until the
hour of completion of a subsequent successful hands-off RATA. This
proposed requirement is essentially the same as the out-of-control
provision in the current rule, except that it would extend the
definition of out-of-control to include RATAs that are aborted prior to
completion due to a problem with the CEMS. Note, however, that a RATA
which is terminated for a reason unrelated to monitor malfunction
(e.g., process operating problems or unit outage) would not trigger an
out-of-control period.
For multiple-load flow RATAs, each load level would be treated as a
separate RATA. Therefore, if a flow RATA is failed at a particular load
level, previously-passed RATAs at the other loads would not have to be
repeated unless the flow monitor has to be re-linearized. In that case,
a subsequent 3-load RATA would be required.
If a daily calibration error test is failed during a RATA test
period, proposed section 2.3.2 of Appendix B would require invalidation
of the RATA, and an out-of-control period would begin with the hour of
the failed calibration error test. The RATA could not to be re-started
until a subsequent calibration error test had been passed, following
corrective actions.
Proposed section 2.3.2 of Appendix B further specifies that when
the RATA of a CO2 pollutant concentration monitor (or an
O2 monitor used to measure CO2 emissions) is
failed and that same CO2 (or O2 ) monitor also
serves as the diluent component in a NOX-diluent (or
SO2 -diluent) monitoring system, then both the CO2
(or O2) monitor and the associated NOX-diluent (or
SO2 -diluent) system would be considered to be out-of-control
until the hour of completion of subsequent hands-off RATAs which
demonstrate that both systems are in-control and have met the
applicable relative accuracy specifications in sections 3.3.2 and 3.3.3
of Appendix A. The beginning of the out-of-control period for each
monitoring system would be the hour of completion of the failed or
aborted RATA of the CO2 (or O2 ) monitor. The
lengths of the out-of-control periods would, therefore, be determined
from the same reference point for both the CO2 (or O2)
monitoring system and the NOX-diluent (or SO2 -
diluent) monitoring system.
Today's proposal would clarify the way in which RATA results are to
be reported to EPA in the electronic quarterly report required under
Sec. 75.64. Proposed section 2.3.2 of Appendix B specifies that only
the results of completed and partial RATAs that affect data validation
would have to be reported. That is, all completed passed RATAs, all
completed failed RATAs, and all RATAs aborted due to a problem with the
CEMS would have to be included in the quarterly report. Therefore,
aborted RATA attempts followed by corrective maintenance, re-
linearization of the monitor, or any other adjustments other than those
allowed under proposed section 2.1.3 of Appendix B would have to be
reported. RATAs which are aborted or invalidated due to problems with
the reference method or due to operational problems with the affected
unit(s) would not need to be reported, because such runs do not affect
the validation status of emission data recorded by the CEMS. In
addition, aborted RATA attempts which are part of the process of
optimizing a monitoring system's performance would not have to be
reported, provided that in the period from the end of the aborted test
to the commencement of the next RATA attempt: (1) no corrective
maintenance or re-linearization of the CEMS is performed, and (2) no
adjustments other than the calibration adjustments allowed under
proposed section 2.1.3 of Appendix B are made. However, such RATA runs
would still have to be documented and kept on-site as part of the
official test log.
Whenever a required RATA has not been completed by its deadline,
section 2.3.3 of Appendix B of today's proposed rulemaking would
provide a grace period of 720 unit operating hours in which to complete
the test. Data validation during a grace period would be done according
to the applicable provisions of proposed section 2.3.2 of Appendix B.
Proposed section 2.3.3 would specify that if the RATA is not completed
by the end of the grace period, data from the CEMS would become invalid
upon expiration of the grace period and remain invalid until the hour
of completion of a subsequent successful hands-off RATA.
EPA has proposed a 720 unit operating hour RATA grace period
because the Agency believes this will allow the facility sufficient
time to schedule the RATA, to provide all required test notifications,
and to complete the testing. The proposed grace period would be based
on unit
[[Page 28076]]
operating hours rather than clock hours, because this is believed to be
more equitable for peaking and cycling units. Data validation during
the grace period would be prospective, i.e., data from the monitoring
system would be considered valid during the grace period until the time
of the RATA. If the RATA is failed or aborted due to a problem with the
CEMS, data would be invalidated from the hour in which the test is
failed or aborted, forward. Data would not be invalidated
retrospectively back to the beginning of the grace period. Several
utilities have expressed a preference for a grace period with
prospective data invalidation, because it is simple to implement and is
consistent with other part 75 provisions for which data invalidation is
prospective when a test is failed (see Docket A-97-35, Item II-E-23).
4. Recertification of Gas and Flow Monitors
Today's proposed rule would revise Sec. 75.20(b)(3) concerning data
validation during recertification test periods. In the January 11, 1993
rule, as amended on May 17, 1995, Sec. 75.20(b)(3) specifies that for
any replacement, change, or modification to a monitoring system
requiring recertification of the CEMS, all data from the CEMS are
considered invalid from the hour of that replacement, change, or
modification until the hour of completion of all required
recertification tests. Today's rulemaking proposes to conditionally
allow emission data generated by the CEMS during a recertification test
period to be used for part 75 reporting, provided that the required
tests are successfully completed in a timely manner and that certain
data validation rules are followed during the recertification test
period. Proposed sections 6.2, 6.3.1, and 6.5 of Appendix A would allow
these new data validation procedures to also be applied to the initial
certification of monitoring systems. The proposed revisions are based,
in part, on policy guidance issued by EPA to address the initial
certification of CEMS when a wet scrubber is installed on an affected
unit (see Docket A-97-35, Item II-I-9, Policy Manual, Question 16.10).
The intent of that policy guidance and of today's proposal is to
minimize the number of hours of substitute data or maximum potential
values that must be reported during a monitor certification or
recertification period.
In proposed Sec. 75.20(b)(3), specific rules are provided for data
validation during the recertification test period. The recertification
test period would begin with the first successful calibration error
test after making the change to the CEMS and completing all necessary
post-change adjustments, re-programming, linearization, etc. of the
CEMS. The post-change activities could also include preliminary tests
such as trial RATA runs or a challenge of the monitor with calibration
gases. The first successful calibration error test following all of
these activities would be known as a probationary calibration error
test. Data from the CEMS would be considered invalid from the hour in
which the replacement, modification, or change to the system is
commenced until the hour of completion of the probationary calibration
error test, at which point, the data status would become conditionally
valid.
Today's proposal would place a specific time limit on the length of
the recertification test period, depending upon the type(s) of test(s)
required. If a linearity test or cycle time test is required, the test
would have to be completed within 168 unit operating hours of the hour
in which the probationary calibration error test was passed, marking
the beginning of the recertification test period. If a RATA is
required, it would have to be completed within 720 unit operating
hours. If a 7-day calibration error test were required, it would have
to be completed within 21 unit operating days. Routine daily
calibration error tests would continue to be done as required by part
75 throughout the recertification test period. If a particular
recertification test is not completed within the specified number of
hours, data validation would be done as follows. For a late linearity
test, RATA, or cycle time test that is passed on the first attempt, or
for a late 7-day calibration error test (whether or not it is passed on
the first attempt), data from the monitoring system would be
invalidated from the hour of expiration of the recertification test
period until the hour of completion of the late test. However, for a
late linearity test, RATA, or cycle time test that is failed on the
first attempt or aborted on the first attempt due to a problem with the
monitor, all conditionally valid data from the monitoring system would
be invalidated from the hour of the probationary calibration error test
that initiated the original recertification test period to the hour of
completion of the late recertification test. Data would remain invalid
until successful completion of the failed/aborted test and any
additional recertification or diagnostic tests that are required as a
result of changes made to the monitoring system to correct the
problem(s) that caused failure of the late recertification test.
A conditionally valid status would be assigned to emission data
generated by a CEMS during a recertification test period. The
conditionally valid data status would begin with the first hour of the
recertification test period (i.e., the hour in which the probationary
calibration error test is passed, following completion of all necessary
monitor adjustments, preliminary tests, etc.). The conditionally valid
status of the CEMS data would continue throughout the recertification
test period, provided that the required recertification tests are done
``hands-off'' (i.e., with no adjustments, reprogramming, etc. of the
CEMS other than the calibration adjustments allowed under proposed
section 2.1.3 of Appendix B) and provided that the recertification
tests and required daily calibration error tests continue to be passed.
If all of the required recertification tests and calibration error
tests are passed hands-off, with no failures and within the required
time period, then all of the conditionally valid emission data recorded
by the CEMS during the recertification test period would be considered
quality assured and suitable for part 75 reporting. Note, however, that
if a required recertification test has not been completed by the end of
a calendar quarter, the owner or operator would indicate this by using
a suitable conditional data flag in the electronic quarterly report for
that quarter. The owner or operator would be required to resubmit the
report for that quarter if the required recertification test is
subsequently failed. In the resubmitted report, the owner or operator
would use the appropriate missing data routine in Sec. 75.31 or
Sec. 75.33 to replace each hour of conditionally valid data that was
invalidated by the failed recertification test with substitute data. In
addition, if conditionally valid data is submitted to the Agency in any
quarterly report, the owner or operator would have to indicate in the
end of the year compliance report required under Sec. 72.90 whether the
final status of the conditionally valid data has been determined. Note
that in certain instances where a recertification test period spans two
calendar quarters, it may be possible to avoid use of the conditional
data flag and quarterly report resubmittal. If a required
recertification test(s) is completed no later than 30 days after the
end of a calendar quarter (i.e., prior to the quarterly report
submittal deadline), the test data and results may be submitted
[[Page 28077]]
with the quarterly report, even though the test dates are from the next
calendar quarter. If the recertification test(s) is passed, this would
allow the ``conditionally valid'' data to be reported as quality
assured, in lieu of using a conditional data flag. If the test(s) is
failed, conditionally valid data could be replaced with substitute
data, as appropriate, and resubmittal of the quarterly report would not
be necessary.
If a recertification test is failed or aborted due to a problem
with the CEMS or if a routine daily calibration error test is failed
during a recertification test period, proposed Sec. 75.20(b)(3)
specifies that data validation would be done as follows:
(1) If any required recertification test is failed, the test would
have to be repeated. If any recertification test, other than a 7-day
calibration error test, is failed or aborted due to a problem with the
CEMS, the original recertification test period would end and any
necessary maintenance activities, adjustments, linearizations, and
reprogramming of the CEMS would need to be completed before a new
recertification test period could begin. The new recertification test
period would begin with a probationary calibration error test. The
tests that would be required in this new recertification test period
would include any tests that were required for the initial
recertification event which were not successfully completed and any
recertification or diagnostic tests required as a result of changes
that were made to the monitoring system to correct the problems that
caused failure of the recertification test;
(2) If a linearity test, RATA, or cycle time test is failed or
aborted due to a problem with the CEMS, all conditionally valid
emission data recorded by the CEMS would be invalidated from the hour
of commencement of the original recertification test period to the hour
in which the test is failed or aborted. Data from the CEMS would remain
invalid until the hour in which a new probationary calibration error
test is passed following all of the necessary maintenance procedures,
diagnostic tests, etc., at which time the conditionally valid status of
emission data from the CEMS would begin;
(3) If a 7-day calibration error test is failed within the
recertification test period, the test would have to be re-started.
Previously-recorded conditionally valid emission data from the CEMS
would not be invalidated by a failed 7-day calibration error test
unless the calibration error on the day of the failed 7-day calibration
error test exceeded twice the performance specification in section 3 of
Appendix A (causing the monitor to be considered out-of-control); and
(4) If a calibration error test is failed during a recertification
test period, the CEMS would be considered out-of-control as of the hour
in which the calibration error test is failed. Emission data from the
CEMS would be invalidated prospectively from the hour of the failed
calibration error test until the hour of completion of a subsequent
successful calibration error test following corrective action, at which
time the conditionally valid data status would resume. Failure to
perform a required daily calibration error test during a
recertification test period would also cause data from the CEMS to be
invalidated prospectively from the hour in which the calibration error
test was due until the hour of completion of a subsequent successful
calibration error test. Following a failed or missed calibration error
test, no recertification tests could be performed until the required
subsequent calibration error test had been passed.
5. Recertification and QA
In today's proposed rule, a new section, 2.4, entitled
``Recertification, Quality Assurance, and RATA Deadlines'' would be
added to Appendix B. The purpose of this section would be to clarify
the inter-relationship between normal quality assurance testing of CEMS
and recertification events and to further clarify how RATA deadlines
are determined. Appendix B to part 75 currently requires periodic
(daily, quarterly, and semiannual or annual) quality assurance tests of
all CEMS. The required daily QA tests include calibration error tests
of all monitors and interference checks of flow monitors. Quarterly QA
tests include linearity checks of gas monitors and leak checks of
differential pressure-type flow monitors. The required semiannual or
annual QA tests for all types of CEMS are RATAs.
Under the current rule, when a significant change is made to a CEMS
which affects the ability of the monitoring system to accurately read
and record emissions data, Sec. 75.20(b) specifies that the CEMS must
be recertified. To recertify a monitoring system, one or more of the
following tests that were performed for initial certification of the
CEMS must be repeated. That is, depending upon the nature of the change
made to a CEMS, one or more of the following tests may be required for
recertification: (1) calibration error test, (2) cycle time test, (3)
linearity check, (4) RATA, or (5) DAHS verification. Notice that
recertification tests (1), (3), and (4) are the same types of tests
that are done for routine daily, quarterly, and semiannual or annual
QA. There is, therefore, a connection between routine QA tests and
recertification tests. Proposed Sec. 75.20(b) would further clarify
that any change to a CEMS that does not require a RATA would not be
considered a recertification event, and, therefore, would not require a
recertification application. In such cases, the required tests would be
considered diagnostic tests.
Routine QA tests are generally planned and scheduled in advance,
while recertification tests are performed on an as-required basis.
Despite this, it is sometimes possible to coordinate component
replacements or other changes to a CEMS with the QA test schedule for
the CEMS. For instance, suppose that in a particular quarter, a CEMS
component is replaced, and a RATA is required to recertify the
monitoring system. Suppose, further, that in the quarter of the
component replacement, the annual RATA is due, but has not yet been
conducted. In this case, the recertification RATA could serve a dual
purpose, i.e., to recertify the CEMS and to meet the annual RATA
requirement. For this reason, EPA proposes to recommend in today's rule
that, to the extent practicable, component replacements, system
upgrades, and other events that require recertification be coordinated
with the periodic (daily, quarterly, and semiannual or annual) QA
testing required under Appendix B. Proposed section 2.4 of Appendix B
clarifies that when a particular test is done for the dual purpose of
recertification and routine QA, the data validation rules in
Sec. 75.20(b)(3) pertaining to recertification would take precedence
and would be followed. In a similar manner, a required diagnostic test
(e.g., linearity check) could also be used to satisfy a quarterly
linearity test requirement.
Proposed section 2.4 of Appendix B emphasizes that, in general,
whenever a RATA is performed, whether for QA purposes, recertification
purposes, or both, the projected deadline for the next RATA (i.e.,
whether the next test is due in 2 or 4 QA operating quarters) would be
established based upon the percentage relative accuracy obtained. For
2-load and 3-load flow RATAs, the projected deadline for the next RATA
would be established according to the highest relative accuracy at any
of the loads tested. There would, however, be two important exceptions
to this for single-load flow RATAs. Irrespective of
[[Page 28078]]
the relative accuracy percentage obtained, the results of a single-load
flow RATA could only be used to establish an annual RATA frequency if:
(1) the single-load flow RATA is specifically required under section
2.3.1.3(b) of Appendix B for flow monitors installed on peaking units
and bypass stacks, or (2) the single-load RATA is allowed under
proposed section 2.3.1.3(c) of Appendix B for 85.0 percent
historical unit operation at a single-load level. No other single-load
flow RATA could be used to establish an annual frequency; however, a 2-
load flow RATA could be performed in place of any required single-load
RATA, in order to achieve an annual frequency.
6. Data From Non-Redundant Backup Monitors
Today's rule proposes to revise the quality assurance and data
validation requirements in Sec. 75.20(d) for non-redundant backup
monitoring systems. Under the May 17, 1995 rule, a ``non-redundant
backup monitoring system'' is defined as a ``cold'' backup monitoring
system which is brought into service on an as-needed basis, rather than
being operated continuously. Non-redundant backup monitors must be
initially certified at each location at which they are to be used, but
unlike ``redundant backup'' monitors which are operated continuously
and kept on ``hot-standby,'' non-redundant backup systems are not
required to meet the daily and quarterly quality assurance requirements
of Appendix B, except when they are actually used for data reporting. A
linearity test of each non-redundant backup gas monitor is required
before it is placed in service, and each non-redundant backup flow
monitor must pass a calibration error test before being used to report
data. The use of non-redundant backup monitors is restricted to 720
hours a year at a particular unit or stack, unless a 7-day calibration
error test is passed. A periodic recertification RATA of each non-
redundant backup monitor is required at least once every two years, at
each location where it is to be used.
Section 75.20(d) of today's proposal would clarify and expand the
definition of a non-redundant backup monitoring system. Under the
proposal, two distinct types of non-redundant backup systems would be
defined: (1) type-1 is a system that has its own separate probe, sample
interface, and analyzer (e.g., a portable gas monitoring system), and
(2) type-2 is a system consisting of one or more like-kind replacement
analyzers that use the same sample probe and interface as the primary
monitoring system. This would include non-redundant backup analyzers
that are used to meet the dual span and range requirements for
SO2 or NOX under proposed sections 2.1.1.4 and
2.1.2.4 of Appendix A.
The ``type-1'' system is the familiar non-redundant backup system
described in the current version of part 75. However, the ``type-2''
system is a new kind of non-redundant backup monitoring system. EPA
believes that allowing limited use of type-2 monitoring systems will
encourage facilities that do not have redundant backup monitors to
perform better maintenance on their primary analyzers. The Agency is
concerned that primary analyzers with excessive, recurring daily
calibration drift (i.e., monitors that fail calibration error tests
more often than expected) are sometimes kept in service to avoid using
substitute data, when the analyzers should be in the shop for
maintenance. If the monitor readings tend to drift low from day to day,
this can result in under-reporting of emissions, because data
validation for daily calibrations under part 75 is prospective. That
is, data are invalidated from the hour of a failed calibration error
test forward, while data recorded from the hour of the previous
successful calibration to the hour of the failed calibration are
considered valid. EPA believes that allowing limited use of type-2 non-
redundant backup monitoring systems would provide a simple way (i.e.,
like-kind analyzer replacement) for primary analyzers to be properly
maintained and repaired with minimal data loss.
Today's proposal would retain the requirement for type-1 non-
redundant backup monitoring systems to be initially certified (except
for a 7-day calibration error test) at each location at which they are
to be used. However, type-2 systems would require no initial
certification. Both types of systems would have to pass a linearity
test (for gas monitors) or a calibration error test (for flow monitors)
each time that they were used to report emission data. For a type-2
``mix-and-match'' NOX monitoring system consisting of one
primary analyzer and one like-kind replacement analyzer, only the like-
kind replacement analyzer would have to pass a linearity test, provided
that the primary analyzer is operating and not out-of-control with
respect to any of its quality assurance requirements. When a non-
redundant backup monitoring system is brought into service, emission
data from the non-redundant backup system could be deemed conditionally
valid during the linearity test period, as follows. After making the
like-kind replacement and prior to conducting the linearity test, a
probationary calibration error test could be done to begin the period
of conditionally valid data. If the linearity test is then passed
within 168 unit operating hours of the probationary calibration error
test, the conditionally valid data would be validated. However, if the
linearity test is either failed, aborted due to a problem with the
CEMS, or not completed as required, then all of the conditionally valid
data would be invalidated beginning with the hour of the probationary
calibration error test, and data from the non-redundant backup CEMS
would remain invalid until the hour of completion of a successful
linearity test.
Under today's proposal, when a non-redundant backup system is used
for part 75 reporting, the bias adjustment factor (BAF) from the most
recent RATA of the system would be applied to the data generated by the
system. If no RATA results were available for a type-2 system, the
primary monitoring system BAF would be applied to the data generated by
the type-2 system.
Today's proposal would retain the restrictions of the current rule,
which limit the annual usage of a non-redundant backup monitoring
system to 720 hours at a particular location (unit or stack). To use a
non-redundant backup system for more than 720 hours per year at a
particular location would require a RATA of the system at that
location. For type-1 systems, a recertification RATA would be required
at least once every eight calendar quarters at each location at which
the system is to be used. All non-redundant backup monitoring systems
(type-1 and type-2) would have to be assigned unique system and
component identification numbers and would have to be included in the
monitoring plan for the unit or stack.
7. Missed QA Test Deadlines
As discussed above under the subsections on ``Linearity Tests'' and
``Relative Accuracy Test Audits,'' proposed sections 2.2.4 and 2.3.3 of
Appendix B to today's rulemaking would allow a grace period in which to
perform required linearity tests and RATAs whenever a test cannot be
completed by the end of the quarter in which it is due. EPA believes it
is appropriate to allow a grace period because circumstances beyond the
control of the owner or operator (e.g., unplanned unit outages)
sometimes arise which prevent the deadline for a quality assurance test
from being met.
The proposed linearity grace period is 168 unit operating hours,
and the proposed RATA grace period is 720 unit operating hours. A
linearity grace period
[[Page 28079]]
could only be used to satisfy the linearity requirement from a previous
quarter. For any RATA (or RATAs, if more than one attempt is made)
conducted during a grace period, the deadline for the next RATA would
be calculated from the quarter in which the RATA was originally due,
not from the quarter in which the RATA is actually completed.
Data validation during a grace period would be done according to
the applicable provisions in proposed section 2.2.3 of Appendix B (for
linearities) or section 2.3.2 of Appendix B (for RATAs). Data from a
CEMS would become invalid upon expiration of a grace period if the
required linearity test or RATA had not been completed. Data from the
CEMS would remain invalid after the expiration of the grace period
until the required test is successfully completed.
P. Appendix D
1. Pipeline Natural Gas Definitions
Background
Appendix D provides an optional protocol by which oil-fired and
gas-fired units may account for their SO2 mass emissions.
Under the definitions of ``oil-fired'' and ``gas-fired'' in Sec. 72.2,
Appendix D may be used to measure SO2 emissions from gaseous
fuels only if the gaseous fuel's sulfur content is less than or equal
to that of natural gas.
In developing Appendix D, EPA assumed that virtually all of the
gaseous fuel combusted by affected units in the Acid Rain Program would
be pipeline natural gas. Section 2.3 of Appendix D of the January 11,
1993 rule allowed for accounting for SO2 emissions from
gaseous fuel using EPA's ``National Allowance Database (NADB) emission
rate.'' The NADB was used to establish a baseline of historical
SO2 emissions in order to allocate allowances. For the vast
majority of units combusting pipeline natural gas, NADB used the
historical heat input from gas and an emission rate of 0.0006 pounds of
SO2 per measured million British thermal units (lb/mmBtu)
(see Docket A-92-06; Docket A-94-16, Item II-F-2). This default factor
is derived from EPA Publication AP-42 and is based on a sulfur content
of 0.2 grains per 100 standard cubic feet of gaseous fuel (gr/100 scf)
(see Docket A-97-35, Item II-I-1). Use of this default SO2
emission rate factor for pipeline natural gas was clarified by EPA in
its Acid Rain Policy Manual (see Docket A-97-35, Item II-I-9, Policy
Manual, Question 2.4).
Section 2.3.2 of Appendix D, as revised by the May 17, 1995 direct
final rule, explicitly allows owners or operators to use a default
emission factor of 0.0006 (lb/mmBtu) to estimate SO2
emissions during hours in which pipeline natural gas is combusted.
Alternatively, section 2.3.1 of Appendix D, also as revised by the May
17, 1995 direct final rule, allows for determining SO2
emissions from any gaseous fuel with a sulfur content no greater than
natural gas by performing daily fuel sampling, analyzing the sulfur
content of the gaseous fuel, and multiplying that sulfur content in
grains per 100 standard cubic feet (gr/100scf) times the volume of
gaseous fuel combusted. Units combusting gaseous fuels with a total
sulfur content greater than natural gas (i.e., > 20 gr/100scf) are not
allowed to use the procedures of Appendix D and must instead use an
SO2 CEMS and a flow monitor to determine SO2 mass
emissions. This limitation is explicitly stated in Sec. 75.11(e)(4), as
revised on November 20, 1996.
The definition of ``natural gas'' in Sec. 72.2, as revised by the
May 17, 1995 direct final rule, indicates that the sulfur content of
natural gas is ``1 grain or less hydrogen sulfide per 100 standard
cubic feet, and 20 grains or less total sulfur per 100 standard cubic
feet.'' This definition was taken from Requirements of the Federal
Energy Regulatory Commission (FERC) for regulation of the transmission
of natural gas. ``Pipeline natural gas'' is also defined in Sec. 72.2.
However, the definition is simply ``natural gas that is provided by a
supplier through a pipeline,'' and provides no specifications for
sulfur content or hydrogen sulfide content.
Section 2.3.2.2 of Appendix D requires documentation of the
contractual sulfur content of pipeline natural gas from the supplier.
This documentation was intended to demonstrate that the natural gas is
supplied through a pipeline, as well as that it meets the sulfur
content definition for natural gas.
Questions over the applicability of Appendix D and the apparent
inconsistencies between the definitions ``natural gas'' and ``pipeline
natural gas'' in Sec. 72.2 and the provisions of section 2.3 of
Appendix D have caused confusion during program implementation since
the May 17, 1995 direct final rule. Some utilities have interpreted
section 2.3.2.2 of Appendix D to allow pipeline natural gas to have a
sulfur content as high as 20 gr/100 scf, which is one hundred times
higher than the sulfur content upon which the 0.0006 lb/mmBtu emission
factor is based. During the process of applying for certification of
monitoring equipment for six gas-fired units, one utility indicated to
the Agency that it intended to use a default emission rate of 0.0006
lb/mmBtu and heat input to account for SO2 mass emissions
from propane liquefied petroleum gas (see Docket A-97-35, Item II-D-6).
Based upon the information provided by the utility in its monitoring
plan for the units, the sulfur content of propane was several times
higher than that of pipeline natural gas, with a range of sulfur
content between 0.08 and 2.72 gr/100 scf, compared to a typical sulfur
content of 0.2 gr/100 scf for pipeline natural gas, upon which the
default SO2 emission rate of 0.0006 lb/mmBtu is based. Later
information submitted by the utility indicated that during the previous
three years, the sulfur content of propane combusted at that plant had
an average value of 0.83 gr/100 scf and a maximum value of 2.20 gr/100
scf (see Docket A-97-35, Item II-D-60). EPA rejected the utility's
monitoring approach using the default emission rate for pipeline
natural gas because it would have resulted in an underestimation of
SO2 emissions, as well as not following the procedures of
Appendix D (see Docket A-97-35, Item II-C-2).
Other utilities have tried to use the default SO2
emission rate of 0.0006 lb/mmBtu for higher sulfur gaseous fuels, such
as digester gas (see Docket A-94-16, Item II-D-71). EPA issued policy
guidance to ensure that other utilities were aware that the default
SO2 emission rate of 0.0006 lb/mmBtu should only be used for
pipeline natural gas with a low sulfur content of 0.2 gr/100 scf (see
Docket A-97-35, Item II-I-9, Policy Manual, Question 2.15, as
originally published in March 1996). However, several utilities were
concerned that this excluded some pipeline natural gas (see Docket A-
97-35, Items II-B-3, II-E-16). As stated in the technical support
document for the May 17, 1995 direct final rule, EPA had intended that
all pipeline natural gas would qualify for use of the default
SO2 emission rate of 0.0006 lb/mmBtu. Therefore, the Agency
revised its guidance to clarify that a facility needed only to document
that it was using pipeline natural gas, without documenting a sulfur
content of 0.2 gr/100 scf (see Docket A-97-35, Item II-I-9, Policy
Manual, Question 2.15, as revised in June 1996). During this process,
the Agency became concerned that the definition of pipeline natural gas
in Sec. 72.2 was not clear enough and that the sulfur content
documentation required for pipeline natural gas in section 2.3.2.2 of
Appendix D was confusing and possibly inappropriate.
[[Page 28080]]
Discussion of Proposed Changes
For the definition of pipeline natural gas in Sec. 72.2, today's
proposal includes a revised definition that would indicate pipeline
natural gas is low in the sulfur-bearing compound hydrogen sulfide
(H2 S). The proposed revised definition would specifically
include the maximum hydrogen sulfide content for pipeline natural gas
permitted by fuel purchase or transportation contracts. The hydrogen
sulfide content of pipeline natural gas is proposed to be up to 0.3 gr/
100 scf.
In addition, section 2.3 of Appendix D would be revised. As under
the current rule provisions, sources would be allowed to use a default
SO2 emission rate of 0.0006 lb SO2 /mmBtu in
conjunction with unit heat input to calculate the SO2 mass
emission rate during the combustion of pipeline natural gas. In order
to demonstrate that the pipeline natural gas qualifies to use the
default SO2 emission rate of 0.0006 lb/mmBtu, it would be
necessary for the designated representative to provide information in
the monitoring plan on the gas's maximum hydrogen sulfide content from
the facility's purchase contract with the pipeline gas supplier or from
the pipeline natural gas supplier's transportation contract. In such
contracts, or in the tariff sheets associated with them, the pipeline
gas supplier typically agrees to provide natural gas with a maximum
hydrogen sulfide content of 0.25 gr/100 scf or 0.30 gr/100 scf. If a
facility has previously submitted contract information from its
pipeline gas supplier containing a limit on the sulfur content, this
information typically also verifies the limit on the hydrogen sulfide
content. For pipeline natural gas, it would not be necessary to provide
sampling information to verify that the hydrogen sulfide content
actually meets the quality specification limit on the hydrogen sulfide
content stated in the definition of pipeline natural gas.
If a facility wanted to demonstrate that another gaseous fuel had
an SO2 emission rate no greater than pipeline natural gas,
and thus, could use the default emission rate factor of 0.0006 lb/
mmBtu, the designated representative would provide sulfur content and
GCV information in the monitoring plan for the unit or could petition
under Sec. 75.66(i) after initial certification for the unit. It would
be necessary for the designated representative to demonstrate that the
gaseous fuel has an SO2 emission rate no greater than 0.0006
lb/mmBtu. The designated representative would need to provide at least
720 hours of data for the demonstration. The data could come from the
fuel supplier, if the fuel came from a gas supplier.
For all units using Appendix D, proposed section 2.3.3 would
require the designated representative to provide information to the
Agency demonstrating that the total sulfur content of the gaseous fuel
meets the requirements of Appendix D and that the unit meets the
Sec. 72.2 definition of ``gas-fired'' or ``oil-fired.'' Additionally,
the gas-fired definition would be revised to indicate that the
restriction of burning gaseous fuels containing no more sulfur than
natural gas is actually a restriction on the total sulfur in the fuel.
The gaseous fuel's total sulfur content would have to be shown to be
less than or equal to 20 grains total sulfur per 100 standard cubic
feet of gaseous fuel.
Rationale
The Agency proposes to introduce specific hydrogen sulfide content
values into the definition of pipeline natural gas in order to provide
a guideline that will separate gaseous fuels with a higher sulfur
content from low sulfur pipeline natural gas. The maximum hydrogen
sulfide content of 0.3 gr/100 scf is being proposed for two reasons.
First, hydrogen sulfide contents of 0.25 or 0.3 gr/100 scf are
typically required under pipeline gas transmission contracts, and
should be relatively easy to document (see Docket A-97-35, Item II-E-
19). In addition, 0.2 gr/100 scf is the sulfur content equivalent to
the default emission rate factor of 0.0006 lb/mmBtu from the Agency's
AP-42 emission factors that may be used by units combusting pipeline
natural gas under section 2.3.2 of Appendix D (see Docket A-97-35, Item
II-A-6). A maximum hydrogen sulfide content of 0.3 gr/100 scf
corresponds to this default emission rate far more closely than a total
sulfur content of 20.0 gr/100 scf or a hydrogen sulfide content of 1.0
gr/100 scf and, yet, would allow for some variability in the hydrogen
sulfide content above a 0.2 gr/100 scf average. EPA believes that all
or virtually all pipeline natural gas that is supplied through a
pipeline for commercial use can meet these qualifications.
Pipeline natural gas is composed predominantly of methane
(CH4 ). Hydrogen sulfide is the predominant molecule
containing sulfur in pipeline natural gas. Therefore, restricting the
hydrogen sulfide content of pipeline natural gas to 0.3 gr/100 scf
serves as a proxy for a limit on the total sulfur content, while being
relatively easy to document. This revised definition of pipeline
natural gas would also serve to restrict the default emission rate
factor from being inappropriately applied to higher sulfur gaseous
fuels, such as liquefied petroleum gas (see Docket A-97-35, Item II-D-
6) or digester gas (see Docket A-94-16, Item II-D-71).
Appendix D of today's proposed rule would be revised to clarify the
documentation requirements for sulfur content and hydrogen sulfide
content of gaseous fuel, including pipeline natural gas. The original
wording of section 2.3.2.2 implied that pipeline natural gas only need
to have a total sulfur content of 20 gr/100 scf, roughly 100 times the
sulfur content associated with the default emission rate of 0.0006 lb/
mmBtu. Some utilities found this confusing (see Docket A-97-35, Items
II-D-6, II-E-10). Therefore, EPA issued guidance to clarify that the
default emission rate factor was only intended to apply to lower sulfur
pipeline natural gas (see Docket A-97-35, Item II-I-9, Policy Manual,
Question 2.15).
However, some utilities using pipeline natural gas were concerned
that because their fuel suppliers were not willing to certify or agree
to a sulfur content of 0.3 gr/100 scf by contract, they might be
required to perform daily gas sampling (see Docket A-97-35, Items II-B-
3, II-E-15, II-E-16). This was not the Agency's intent. The Agency
merely wishes to ensure that facilities provide adequate documentation
to demonstrate that the unit will not be underestimating SO2
emissions for a high sulfur gaseous fuel by using an inappropriate
default emission rate factor that applies to extremely low sulfur gas.
Similar to EPA's Policy Manual Question 2.15 referred to above, a
facility would need only to provide the fuel quality specification for
total sulfur content and hydrogen sulfide from the pipeline supplier,
or from the tariff sheet for the pipeline, in order to qualify to use
the default emission rate.
If a facility intends to use the default emission rate factor for a
gaseous fuel other than pipeline natural gas, sulfur content and GCV
data would have to be provided and analyzed to demonstrate that the
fuel has an SO2 emission rate no greater than 0.0006 lb/
mmBtu. A minimum of 720 hours of data would be required for the
demonstration. Each hourly value of the total sulfur content (in gr/100
scf) would be divided by the GCV value (in Btu/100 scf) and then
multiplied by a conversion factor of 106 Btu/mmBtu. This
would provide a ratio of the number of grains of sulfur in the fuel to
the heat content of the fuel. For pipeline natural gas with an assumed
SO2 emission rate of 0.0006 lb/mmBtu, a sulfur content of
0.2 gr/100 scf and a
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