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The Lean and Energy Toolkit

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Appendix A: Energy Assessment Service Providers, Resources, and Tools Exit EPA Disclaimer

This appendix describes resources for identifying public and private energy assessment service providers and provides information on several resources and tools for identifying energy savings opportunities at manufacturing facilities.

Energy Assessment Service Providers

U.S. DOE Industrial Assessment Centers (IACs)
www1.eere.energy.gov/industry/bestpractices/iacs.html
IACs, which are located at 26 universities across the United States, provide no-cost energy and waste assessments to eligible small and medium-sized manufacturers. Teams of engineering faculty and students from IACs conduct energy audits or industrial assessments of manufacturing facilities and recommend actions to improve productivity, reduce waste, and save energy. 

U.S. DOE Best Practices Plant-Wide Energy Assessments
www1.eere.energy.gov/industry/bestpractices/plant_wide_assessments.html
Mid-size and large manufacturers can apply for a cost-shared Plant-Wide Energy Assessment offered by U.S. DOE. The assessments are comprehensive and systematic examinations of energy use reduction opportunities at industrial facilities. All major aspects of energy consumption are addressed, including process operations and plant utility systems. Plants are selected through an annual competitive solicitation process, with a maximum award of $100,000.

U.S. DOE Save Energy Now Energy Savings Assessments
www1.eere.energy.gov/industry/saveenergynow/
Through the Save Energy Now program, the U.S. DOE offers Energy Savings Assessments to the nation’s most energy-intensive manufacturing facilities. The focus of these assessments is on immediate opportunities to save energy and money, primarily by focusing on energy-intensive systems such as process heating, steam, pumps, fans, and compressed air.

ENERGY STAR Directory of Energy Service and Product Providers
www.energystar.gov/index.cfm?fuseaction=SPP_DIRECTORY.
The U.S. EPA and U.S. DOE ENERGY STAR Program offers a searchable on-line directory of private energy service and product providers. The directory includes energy management service companies, energy improvement contractors, and energy service companies, as well as other types of service providers and equipment manufacturers. 

Energy Assessment Resources and Tools

Energy Efficiency Toolkit for Manufacturers: Eight Proven Ways to Reduce Your Costs
www.fypower.org/pdf/manufacturer_toolkit.pdf
The National Association of Manufacturers has developed this toolkit outlining energy conservation strategies, case studies, and resources for manufacturers seeking to reduce energy use and costs. The toolkit is based on the results of an energy-efficiency survey of over 400 manufacturing companies.

ENERGY STAR Guidelines for Energy Management
www.energystar.gov/index.cfm?c=guidelines.guidelines_index
The ENERGY STAR website describes a seven-step process for effective energy management. The guidelines are based on the successful practices of ENERGY STAR partners for improving the energy, financial, and environmental performance of businesses. In addition to practical guidelines, the ENERGY STAR website offers several energy assessment tools and resources.

IAC Self-Assessment Workbook for Small Manufacturers
http://iac.rutgers.edu/database/technicaldocs/IAC_Manuals/selfassessment.pdf
This workbook presents a step-by-step methodology for small manufacturers to identify opportunities to reduce energy use, improve operations, and reduce costs at their facilities. The workbook includes practical tips, checklists, and examples of common energy cost savings opportunities.

Industrial Audit Guidebook Developed by the Bonneville Power Administration
www.bpa.gov/Energy/N/projects/industrial/audit/index.cfm
The Bonneville Power Administration’s Industrial Audit Guidebook provides practical instructions, tips, and guidance for performing walk-through energy audits of industrial facilities to identify opportunities to reduce electrical energy consumption. Organized as a checklist of questions, the guidebook is intended for technical and non-technical audiences to assist with the first step in an energy audit: touring a facility and quickly identifying energy savings opportunities.

Green Suppliers Network Lean and Clean Assessments
www.greensuppliers.gov
The Green Suppliers Network (GSN) is a collaborative partnership between EPA and the National Institute of Standards and Technology Manufacturing Extension Partnership (NIST MEP) that works with large companies to provide low-cost “Lean and Clean” facility assessments to small and medium-sized businesses in several sectors. These assessments include detailed consideration of energy reduction opportunities. 

Quick Plant Energy Profiler and Other U.S. DOE Software Tools
www1.eere.energy.gov/industry/bestpractices/software.html
Available from the U.S. DOE, the Quick Plant Energy Profiler (Quick PEP) is an online software tool designed to help personnel at industrial plants understand how energy is being used at their plants and how to reduce energy use and costs. Other U.S. DOE software tools allow industrial plant personnel to identify and analyze energy efficiency opportunities associated with compressed air systems, building and process heating systems, and motors, as well as other applications.

Resource Efficiency Management Resources from Washington State University
www.energy.wsu.edu/pubs/default.cfm
Washington State University’s Resource Efficiency Management Program has developed several workbooks, checklists, and other guidance for conducting energy audits. Other resources available on the website include fact sheets describing energy-efficiency opportunities for commercial and industrial users.

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