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U.S. EPA REGION 5
KALAMAZOO COUNTY
KALAMAZOO

Congressional District # 06

ALLIED PAPER, INC./PORTAGE CREEK/KALAMAZOO RIVER

EPA ID# MID006007306
Last Updated: December, 2011

Site Description

The Allied Paper, Inc./Portage Creek/Kalamazoo River Superfund site includes five disposal areas, five paper mill properties, an approximately 80-mile stretch of the Kalamazoo River from Morrow Dam to Lake Michigan, and a three-mile stretch of Portage Creek.

At this time, the site is divided into five cleanup projects known as operable units (OUs):

• OU #1, Allied Paper Property/Bryant Mill Pond Area;
• OU #2, Willow Boulevard and A-Site Landfill;
• OU #3, King Highway Landfill;
• OU #4, 12th Street Landfill; and
• OU #5, the Portage Creek and Kalamazoo River sediments.

The primary site contaminant is polychlorinated biphenyls (PCBs), a hazardous substance and probable human carcinogen. PCBs were introduced to Portage Creek and the Kalamazoo River through past discharges and disposal of PCB-contaminated paper residuals by the paper industry. The five disposal areas are situated on the river banks and contain millions of cubic yards of PCB-contaminated waste. It has been estimated that the river sediments contain more than 120,000 pounds of PCBs. The contaminated sediments have largely been deposited in four impoundment areas.

EPA proposed the site to the National Priorities List (NPL) in May 1989 and finalized the site on the NPL in August 1990.

In February 2007 two Administrative Orders on Consent (AOCs) were signed by both the U.S. Environmental Protection Agency (EPA) and Millennium Holdings, LLC and Georgia-Pacific, LLC (collectively known as the Kalamazoo River Study Group (KRSG)). One AOC requires the KRSG to conduct a supplemental remedial investigation/feasibility study (RI/FS) for the Portage Creek and Kalamazoo River sediments, and the other called for a time-critical removal action (TCRA) of sediments in a portion of the Kalamazoo River near Plainwell, MI. (Additional information is provided below in the “Cleanup Progress” section.)  EPA is currently the lead regulatory agency on this project and is working closely with the Michigan Department of Environmental Quality (MDEQ) to oversee the cleanup activities.

 

Site Responsibility

This site is being addressed through federal, state, and potentially responsible parties' actions. 

Threats and Contaminants

The site is contaminated with PCBs, a hazardous substance and probable human carcinogen. It has been estimated that the river sediments contain over 120,000 pounds of PCBs, and the five unconfined disposal areas situated on the river banks contain millions of cubic yards of PCB-contaminated waste.

Cleanup Progress

EPA’s cleanup approach for the Kalamazoo River is to first eliminate ongoing sources of PCBs, which includes the exposed paper wastes along the river banks and flood plain soils (or impoundments), and then to address in-stream sediments. The exposed paper wastes are located behind State-owned and privately-owned dams along the river. Before evaluating cleanup options for in-stream sediments, EPA will investigate upstream sources of PCBs and evaluate the existing landfill OUs and paper mill properties to ensure they are not a source of PCBs to the river. Generally, EPA's cleanup will begin upstream and work downstream on a reach-by-reach and dam-to-dam basis.

INTERIM ACTIONS

To date, a number of initial measures have been taken to reduce the release of PCBs from the disposal areas. In 1992, a fence was erected around the entire OU #1 Allied Paper property, including the Bryant Mill Pond area (approximately 70 acres on Portage Creek), to restrict access and thereby reduce the potential for exposure from direct contact with exposed sediments. Because of concern about the ongoing release of PCBs from the Bryant Mill Pond area to Portage Creek and the slow progress at the time of actions under the state-lead RI/FS, EPA entered into negotiations in 1997 with H.M. Holdings, Inc., to expedite an action to address the Bryant Mill Pond sediments. In November 1997, EPA and H.M. Holdings reached an agreement in principal for H.M. Holdings to fund, up to a certain monetary limit, an EPA-conducted removal and on-site containment action for the Bryant Mill Pond sediments. The Removal Action began in June 1998. Portage Creek was temporarily diverted from its normal streambed in order to conduct "dry" excavation of 150,000 cubic yards of the creek bed and floodplain soils. Excavation work was completed in May 1999. Excavated material was placed in the Historical Residual Dewatering Lagoon and the Bryant Former Residual Dewatering Lagoons. PCB concentrations remaining after the removal action were less than 1 part per million (ppm). The cost of the removal action was $7.5 million.

Other interim actions that have been completed include:

• Sheet pile and temporary cap installation at the Willow Blvd/A-Site Landfill (OU #2) to prevent direct erosion into the river.
• Sheet pile installation at the Allied Paper Landfill (OU #1) along with a cap.

In June 2009, the KRSG completed a time-critical removal action to remove PCB-contaminated sediment from the Kalamazoo River's Plainwell Impoundment near Plainwell, MI. The KRSG conducted the TCRA under a February 2007 AOC, with EPA oversight. Work began in March 2007.  A total of 130,000 cubic yards of contaminated in-stream and bank sediment were removed by this action. Consistent with the federal Toxic Substances Control Act, sediments containing PCB concentrations greater than 50 ppm were disposed at Environmental Quality Co.'s Wayne Disposal Landfill in Belleville, Michigan. Sediments with concentrations less than 50 ppm, which are considered non-hazardous waste and represent 80 percent of the waste material, were disposed at Allied Waste's C and C Landfill near Marshall, MI, and its Ottawa Farms Landfill near Coopersville, MI. The estimated cost of this project was $30 million. This project also rerouted the Kalamazoo River to its original channel and removed the dam near Plainwell. The Kalamazoo River is now free-flowing from Kalamazoo to Otsego City, MI. 

In June 2009, Georgia-Pacific LLC (GP) and EPA entered into a legal agreement committing GP to conduct a time-critical removal action in the Plainwell #2 Dam area. This second removal action project began in August 2009 approximately three miles upstream of the earlier Plainwell Dam cleanup, and included a two-mile stretch of the Kalamazoo River. The project was completed in December 2010. Approximately 11,000 linear feet of riverbank was cleared, excavated and restored, with approximately 18,000 cubic yards of soil and debris disposed off-site at the Allied Waste C&C Landfill in Marshall, MI, and at Ottawa County Farms Landfill in Coopersville, MI. This action removed 90 percent of the PCB-contaminated soil from the area at a cost of about $10 million.

In July 2011, EPA signed an action memo to conduct a time-critical removal action along a 1.8-mile stretch of Portage Creek from Alcott Street to the confluence of the Kalamazoo River. EPA began implementing this PCB hot spot excavation project in September 2011. The project will take two to four field seasons to complete and will remove approximately 17,000 cubic yards of contaminated soil and sediment at a cost of about $16 million.

OPERABLE UNIT 1:  ALLIED LANDFILL

The Remedial Investigation Report developed for the Site by MDEQ was finalized and approved by EPA in March 2008. A groundwater investigation to determine the impacts, if any, from OU #1 was completed in the summer of 2009. The groundwater investigation confirmed the conclusions in the RI Report that groundwater from OU #1 is flowing toward Portage Creek. In October 2009, Millennium Holdings submitted the draft Feasibilty Study Report for OU #1 which examined a range of cleanup alternatives. As a result of the April 23, 2010, Lyondell bankruptcy settlement, Millenium Holdings ceased work at OU #1 and approximately $50 million was placed in a trust to pay for the remaining work at OU #1. EPA is completing the Feasibility Study and anticipates presenting to the public in spring 2012 the proposed cleanup plan for the Allied Landfill. 

OPERABLE UNIT 2:  WILLOW BOULEVARD AND A-SITE LANDFILL

The Willow Blvd/A-Site Landfill OU #2 was under MDEQ control through completion of the RI/FS Report in 2006. EPA completed a Record of Decision for the closure of the landfill in 2006. In September 2009, the legal settlement between EPA and Georgia Pacific for design and implementation of the cleanup was approved by a federal District Court. Under the legal agreement, Georgia-Pacific will consolidate waste materials, construct a permanent landfill cap, and install a ground water monitoring system. The design work was completed in 2010 and construction activities began in April 2011. Consolidation and capping activities are expected to be completed in the spring of 2013.

OPERABLE UNIT 3: KING HIGHWAY LANDFILL

Cap construction at the King Highway Landfill (OU #3) was completed in the fall of 2001. During summer 2002 the cap was seeded for vegetative growth. In the fall of 2007, a gas collection trench was constructed at the landfill. The King Highway Landfill remains under MDEQ control and the remedy is nearing completion.

OPERABLE UNIT 4: 12th STREET LANDFILL

In September 2001, EPA signed the Record of Decision for the 12th St. Landfill. The remedy includes excavation of PCB residuals that have migrated from the landfill and consolidation of those residuals back into the landfill, stabilization of the side slopes of the landfill, installation of a cap, and long-term monitoring of groundwater. Weyerhaeuser is designing and implementing the cleanup, with oversight by EPA and MDEQ. Landfill consolidation and capping was completed in December 2010. Landfill cap maintenence activities were conducted in the summer of 2011 and long-term monitoring of groundwater will continue into the future. A final completion report documenting that the landfill consolidation and capping, as well as the groundwater monitoring network, were completed as designed will be submitted in early 2012. 

To accommodate the channel diversion as part of the TCRA near the Plainwell Dam (discussed above under "Interim Actions"), the slope of the 12th Street Landfill adjacent to the Kalamazoo River was reshaped, upgraded, stabilized and restored in 2007. As a result of this work, contamination adjacent to the river along the 12th Street Landfill has been removed.

OPERABLE UNIT 5: PORTAGE CREEK AND KALAMAZOO RIVER SEDIMENTS

On February 21, 2007, EPA reached two settlement agreements with Georgia-Pacific Corporation and Millennium Holdings LLC, two of the Potentially Responsible Parties (PRPs) collectively known as the Kalamazoo River Study Group. The agreements were a result of 2 years of mediated negotiations between the PRPs and EPA, MDEQ and the Natural Resource Trustees (including the Michigan Department of Natural Resources, MDEQ, Michigan Department of Attorney General, National Oceanic and Atmospheric Administration, and the U.S. Fish and Wildlife Service).

Under one agreement, KRSG agreed to perform the TCRA sediment excavation in the Kalamazoo River near Plainwell, MI (as described above under “Interim Actions”). Under the other agreement, KRSG agreed to conduct a Supplemental RI/FS on the 80-mile stretch of the Kalamazoo River from Morrow Dam to Lake Michigan and Portage Creek from Cork Street to the confluence with the Kalamazoo River. Although large amounts of data have been obtained throughout the river, numerous areas were identified where further investigation is required. The Kalamazoo River was divided into seven areas. Currently, supplemental RI/FS work is underway in Area 1 which includes a 21-mile stretch of the Kalamazoo River from Morrow Dam to the Plainwell Dam and 3 miles of Portage Creek. Sampling has been completed, and the supplemental Remedial Investigation (SRI) Report for Area 1 was submitted to EPA in April 2011. EPA disapproved the original SRI Report and the revised SRI Report in July and December, respectively. The Feasibility Study Report, which details potential cleanup options for Area 1, is scheduled to be submitted to EPA in the spring of 2012. Planning for the supplemental RI/FS in Area 2, which includes a 1.8-mile stretch of the Kalamazoo River from the former Plainwell dam to the Otsego City dam, was completed in August 2011. More than 1600 soil and sediment samples were collected in the fall of 2011. The SRI Report for Area 2 is scheduled to be submitted to EPA in November 2012. Planning for the supplemental RI/FS in Area 3, which includes a 3.4-mile stretch of the Kalamazoo River from the Otsego City dam to the Otsego dam, began in November 2011. Sampling for the supplemental RI/FS in Area 3 will begin in the summer of 2012.

MILL PROPERTIES

Several old paper mills exist along the Kalamazoo River. EPA is investigating these areas to determine whether the mill properties, although inactive, are a source of PCB contamination to the river.

Work at the Georgia-Pacific Kalamazoo Mill and former Hawthorne Mills (consisting of removal of buildings, removal of contaminated soil and site stabilization) was completed in July 2007. In December 2008, Georgia-Pacific submitted a report to EPA asserting its position that the two properties no longer contribute PCBs to the Kalamazoo River. In July 2009, EPA concurred with this report and no further work on these mill properties is anticipated at this time.

Preliminary work to remove PCB-contaminated sediment from the banks of the Plainwell Mill began in the fall of 2007 and was completed in March 2008. Approximately 5,000 cubic yards of material was removed. The first phase of the Remedial Investigation, a cursory groundwater investigation, was completed in December 2008. Weyerhaeuser subsequently conducted Phase 2 of the site remedial investigation at the Plainwell Mill in the summer of 2011, and submitted the draft remedial investigation report to EPA in August 2011.

MILLENNIUM BANKRUPTCY

On January 6, 2009, Lyondell Chemical Company and 79 affiliated debtors filed for bankruptcy under Chapter 11 reorganization. One of the debtors is Millennium Holdings, LLC, one of the PRPs at the Kalamazoo River site. On April 23, 2010, the US Bankruptcy Court approved Lyondell's reorganization plan. Millennium Holdings ceased all work at the site. Part of the settlement included a $50 million trust being established for cleanup of OU #1 and a $50 million cash settlement to be used for cleanup of the entire Site. Georgia-Pacific is addressing its obligations to complete the supplemental RI/FS according to the 2007 AOC. All work on the project under the two AOCs signed with EPA in 2007 is proceeding according to schedule. EPA is currently working with Georgia-Pacific, MDEQ, and other stakeholders to ensure that the cleanup of the Kalamazoo River site continues.

Contacts

Remedial Project Manager, U.S. EPA
jim saric (saric.james@epa.gov)
(312) 886-0992

Community Involvement Coordinator, U.S. EPA
Don De Blasio
(312) 886-4360

Aliases

ALLIED CORP KALAMAZOO PLT
ALLIED PAPER/PORTAGE CREEK/KALAMAZOO RIV
PORTAGE CREEK
ALLIED PAPER
ALLIED PAPER/PORTAGE CK/KALAMAZOO RIVER

 

Site Profile Information

This profile provides you with information on EPA's cleanup progress at this Superfund site.

 


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