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Industrial Radiography

Manufacturers use a method called industrial radiography to check for cracks or flaws in materials. Radiation is used in industrial radiography to show problems not visible from the outside without damaging the material.

  • Workers who use industrial radiography equipment must be trained to use it and wear special badges that measure their exposure to radiation.
  • Exposure of the public to radiation from industrial radiography equipment is not likely, because the public is not permitted in areas where testing is conducted.

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About Industrial Radiography

Manufacturers know that consumers expect the products they buy to be safe, to work well and to last. This reliability becomes even more important when product failure can be expensive or dangerous.

Manufacturers also use industrial radiography to check for cracks or flaws in their products. Just like medical x-rays are used to find breaks or cracks in bones, industrial radiography uses x-rays or gamma rays to take pictures of the inside of products because they can show problems not visible from the outside. Radiography is useful because it does not damage or change the product being tested.

For example, industrial radiography is used to test:

  • Gas and oil pipelines.
  • Metal welding.
  • Boilers.
  • Vehicle parts.
  • Aircraft parts.

Parts of hand-held radiography camera. Such as system typically uses radium-192 as the source of the gamma rays. Source: The National Research Council, National Academy of Sciences.

Here’s how it works:The radiograph image below is an example. A beam of x-rays or gamma rays is pointed at the item being tested. A detector is lined up with the beam on the other side of the item. The detector records x-rays or gamma rays that pass through the material. The thicker the material, the fewer x-rays or gamma rays can pass through. Because the material is thinner where there is a crack or flaw, more rays pass through that area. The detector captures the rays that pass through, which form a picture of the crack or flaw. At right is a drawing of the parts of a special camera, called a radiography camera, which is used to capture radiography pictures. The pictures from these cameras are called radiographs.

The radiograph image to the below is an example. It shows the condition of metal around a welding site. The welding site shows up bright white because it is thicker than the rest of the material. It has stopped the rays almost completely from passing through. The cracks are the darker areas.

Making X-Rays

Industrial radiograph: Cracks (in black) around a pipe weld (in white).

X-ray and gamma ray devices are different and used for different purposes.

  • X-ray radiography devices are powered by electricity. When the device is turned off, x-rays are not produced. X-ray radiography generally creates very clear pictures. The devices are large and good for use in factories.
  • The gamma rays used in radiography come from radioactive material inside the radiography device. Gamma ray devices do not need electricity. They are smaller than x-ray devices. Their small size makes them useful for checking inside pipes, ships and other small spaces. However, they cannot be turned off like an x-ray device. The radionuclides in the device always produce gamma rays. The only way to “turn off” a gamma ray radiography device is to interrupt the beam by covering the opening with a heavy metal plate. Workers must be careful to close the opening when the gamma device is not in use to avoid exposure.

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Rules and Guidance

U.S. Nuclear Regulatory Commission (NRC)

People who want to own radiography equipment must have a license. People who want to operate the equipment must have proper training and education to be qualified and licensed as radiographers. NRC writes the rules for obtaining these licenses and governing the use of equipment and radiation sources. They also write rules for the personnel involved in industrial radiography.

The States

Many states have formal agreements with the Nuclear Regulatory Commission. These agreements give states the authority to license the use of the device as well as people who want to work as industrial radiographers. States with this agreement with NRC are called Agreement States. However, their agreements may or may not include industrial radiography licensing.

U.S. Department of Transportation (DOT)

DOT writes rules about transporting radioactive sources, such as those used in portable gamma radiography devices used in the field (for example, at construction and cleanup sites).

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What you can do

You are unlikely to be exposed to radiation from industrial radiography equipment because the general public is not permitted nearby when testing is conducted. However, if you are anywhere near these devices, be sure to follow all safety rules.

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Where to learn more

Medical, Industrial, & Academic Uses of Nuclear Materials 
August 12, 2014. U.S. Nuclear Regulatory Commission
On this website you can review the types of activities regulated by NRC and the Agreement States, including medical, industrial and academic uses of nuclear materials.
Common Industrial Devices and Other Uses of Radioactive Sources
August 12, 2014. U.S. Environmental Protection Agency
On this website you can learn about common devices that use radioactive sources and the advantages and disadvantages of these tools.
Industrial Radiography Licensee Toolkit
August 12, 2014.U.S. Nuclear Regulatory Commission
On this website you will find guidance, regulations, procedures and forms for obtaining an industrial radiography license.
Industrial Radiography Certification exit EPA
August 12, 2014. Conference of Radiation Control Program Directors
This link provides information on obtaining certification to perform industrial radiography.

State Radiation Protection Programs  exit EPA
August 12, 2014. Conference of Radiation Control Program Directors 
This page provides information on state radiation protection programs and their roles.

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