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W :8.?@l 2@B@G<Pl 2@Bp< g (7Ũa@(ijb84Ve}(@Ogvk\D5rZK3$  "---<--- "-XX-XEXTXlX{XXXXXXXXX/X>XVXeX}XXXXXXXXX---- . -!ST-1--- . -!MS-1- "-<----%-- "-<----%L-- "-<----%LL-- "-<----%L-- "-<-$^^-- "-<-$k^k^k-- "-<-$-- "-<-$kkk---- . -!DA-3d5--- . -!DA-4d--- . -!DA-1s--- . -!DA-2s--- . -!FA-2K--- . -!FA-1K- "-<-$22QQ2-- "-<-$k2L2LQkQk2-- "-<-$^^---- . -!DR-1&- (#  ݛ&r)%XX , Figure  1   .ExamplePlantLayoutSchematic mmmm'dxd&p d Pdoooo'dxd&p Pd dqrqr'dxd3+0 d d d3+0 d d dt'dxd dttttt'dxdwwww'dxd dTABLE A((3/Q$ !   d !  ݛ0XXԢ֣  U8[dd8Thepurposeofthissurveyistogatherinformationoncarpetmanufacturingprocesseswithpotentialemissionsof [ HazardousAirPollutants(HAPs)tosupportthedevelopmentofMaximumAchievableControlTechnology(MACT)StandardsfortheemissionsofHAPsfromtheFabricPrinting,Coating,andDyeingsourcecategory.Thisquestionnairepackethasbeendevelopedspecificallyforcarpetyarnheatsettingandcarpetandyarndyeing,andfinishingprocessesandassociatedoperationsinvolvedincarpetmanufacturing.ThecollectedinformationwillbeusedfirsttoevaluatewhetherprovisionsareneededtolimitHAPemissionsfromcarpetmanufacturingprocesses,basedontheHAPpotentialstoemitandtheHAPcontentofmaterialsusedintheprocesses.Iftheinformationrevealsthatstandardsareneededforcarpetoperations,EPAwillusethisinformationtoperformtheMACTflooranalysisandestimatetheimpactsofregulatoryoptions HowtoDetermineWhichFormsandQuestionsAreApplicabletoYourFacility     ForeachfacilitydoingcarpetmanufacturingprocesseswithpotentialHAPemissions,allformsandquestionsshouldbefilledoutexceptinthecasesexplainedbythefollowingdirections:_c  _c"0    Ifyourfacilityhasaminor/areasourceTitleVclassificationforHAP(responsetoquestion11onFormA),   thenonlyresponsestoFormAGeneralFacilityInformation,questions1thru12arerequired.Donotcompleteotherforms._c݌ (#(# Ќ  _c  _c-"0    IfyourfacilityhasamajorsourceorsyntheticminorsourceTitleVclassificationforHAP(responseto # question11onFormA)andnoneoftheHAPcontainingmaterial/materialgroups(reportedinFormB)youusefordyeingandfinishingandassociatedprocessesinvolvedincarpetmanufacturingatthisfacilitycontainanyHAPconstituentsatconcentrationsgreaterthan1%,or0.1%foracarcinogen(responsetoquestion5onFormB),thenonlyresponsestoFormAGeneralFacilityInformationandFormBHAPContainingMaterialDataarerequired.Donotcompleteotherforms._c-H݌ (#(# Ќ  _c  _c "0    SomeFormsorspecificquestionsinaFormmaynotbeapplicabletoyoubecauseofthespecificnatureof N youroperationsatthisfacility.Insuchcases,simplymakeanoteontopoftheFormornexttothequestion,statingitasbeingNotApplicable.Forexample,ifyouhavenotinstalledanyaddoncontrol = devicestocontrolemissionsfromcarpetdyeingandfinishingorassociatedoperations,thenFormCwillnotbeapplicable._c * ݌ (#(# Ќ  PleasenotethatyouaretoprovideaseparateresponsepackageforeachfacilityinyourcompanydoingcarpetmanufacturingprocesseswithpotentialHAPemissions. OtherSurfaceCoatingMACTStandards  %2% ̢MACTstandardsarealsobeingdevelopedfor8othersurfacecoatingcategories(seefirstpageofAttachment1),besidestheFabricPrinting,Coating,andDyeingMACT.AfacilitycanpotentiallybecoveredbymorethanoneϢMACTstandard.However,forthisquestionnaire,youareonlytoprovideinformationonyourcarpetyarnpreparationand/orcarpetdyeingandfinishing(andsupporting)operations.TheonlyexceptionsaresomequestionsinFormA,forwhichspecificinstructionsareprovided.  +#- ASeparateResponsePackageNeededfromeachFacilitywithCarpetManufacturingProcesseswithPotentialHAPEmissions  %  EPArequiresyoutosubmitaseparateresponsepackageforeveryfacilityinyourcompanywithcarpetmanufacturingprocesseswithpotentialHAPemissions,whethertheyarefilledoutbythefacilitiesthemselvesoratthecorporatelevel.However,onlyonecopyhasbeensenttoyourcompany,addressedtotheCorporateEnvironmentalOfficial.Thecorporateofficeisresponsibleforcoordinatingresponsesfromallfacilitiesinthecompanythatarerequiredtorespond.EPAhasnotsentquestionnairestoeveryindividualfacilityinyourcompanysoastoalertyourcorporateofficeofthisdatacollectioneffort,toallowcompaniestoemploytheirownmeansofcoordinatingresponsesfromallcoveredfacilities,andtoensurethatindividualfacilitiesarenotmissed. GuidelinesforassigninguniqueFacilityTrackingNumbers  g  GuidelinesonhowtoassignandusetheFacilityTrackingNumbersareasfollows:̀ b   b0    Eachresponse(oneperfacility/plant)needsauniqueFacilityTrackingNumber.Youhavebeenassigned 4 aninitialFacilityTrackingNumber,whichisonthemailinglabelandonthecoverlettersentwiththisquestionnaire. b݌ (#(# Ќ   b   b?0    Ifyouarereportingforonefacility,simplyusethisassignedFacilityTrackingNumber.Ifyouare \ reportingformorethanonefacility,addalettertotheendoftheassignedFacilityTrackingNumbertocreateauniqueID.Forexample,iftheassignedTrackingNumberisABC001,andyouarereportingforthreefacilities,theirindividualTrackingNumberswouldbeABC001A,ABC001B,andABC001C. b?Z݌ (#(# Ќ   b   br0    TheFacilityTrackingNumberhastobenotedon everypage ofyourresponsepackage. br݌N(#(# Ќ     FormatoftheQuestionnaire  [ Thecarpetquestionnaireiscomposedof8Forms(AthroughH)andstepbystepinstructionsareprovidedtogowitheachForm.PleaserefertotheseinstructionswhilecompletingtheForms.Broadly,these8Formsaredesignedtocollectthefollowinginformation:*witxddd Xdd Xdd X(#(#w,dd ,dd ,` dd +  t   InformationonyourfacilityandHAPemissions: (t{ t (FormA (t{ t (A:GeneralFacilityInformation %{  t %WhatHAPcontainingmaterialsyouareusingindyeingandfinishingandsupportingoperations(e.g.,cleaning): %H  %FormB %~  %B:HAPContainingMaterialπData %H %WhereandhowtheseHAPcontainingmaterialsarebeingusedandresultingtypesandquantitiesofHAPsbeingemitted(NonotethatFormEincludesquestionsonheatsetting)s: %:  %FormsDthroughH %p  %D:Dye/FinishApplicationE:Yarn/FiberPreparationF:MixingOperationsG:CleaningOperationsH:WasteandWastewater ,t)  ,IfandhowHAPemissionsarecontrolled: ,t, t ,FormC ,t, t ,C:ControlDevices&,   t &FormsAandHneedtobefilledoutonlyonceforeachresponse.However,foreachoftheotherForms,youmayhavetofilloutmorethanonecopy,dependinguponthenatureofyouroperations.YouwillneedtocopytheseForms,asneeded,foryourfacility.Forexample,aseparatecopyoftheHAPContainingMaterialsForm(B)hastobecompletedforeveryHAPcontainingmaterialtypeyouuseinyourfacility.IfyoucannotfitinyourresponseinthespaceprovidedinanyForm,pleaseusecopiesofthestandardCommentSheetprovided.ThereisaspaceprovidedatthetopofeachFormwhereyouneedtoindicatetheFacilityTrackingNumber(describedonthepreviouspage).Sinceeverypageofyourresponseneedstohavethisnumber,youwillprobablysavetimeandeffortbyenteringtheTrackingNumberatthetopoftheFormspriortocopyinganyForm.ManyFormsconsistofmorethanonepage,andpagenumbersareindicatedatthetopofeachpage.Todistinguishindividual copiesofeachForm,aspacehasbeenprovidedtoindicatea Copynumberandthetotalnumberof ' copiesforanyparticularForm.Forexample,youmayhave4copiesofFormD,describing4dye/finishapplicationunits.PleaseuseaseparateCommentsSheet(asneeded)foreachFormorcopyofaFormyoucomplete(e.g.,forFormBCopy2of6).However,youcanusethesameCommentsheetfordetailingmorethanonequestionfromthesameForm(andcopy).Pleaseensurethatyouproperlyreferenceeachrelevantquestionagainstyourcomment(s).IfmorethanoneCommentsSheetisneededforanadequateresponse,pleasenumberandindicatethetotalnumberofpagesofCommentsSheetsusedforthatparticularcomment.Forourtrackingpurposes,question14inFormAalsoasksthatyouindicatethetotalnumberofCommentsheetsusedinyourresponsepackage.  +"5 E4)PleaseusethisFormtoprovidegeneralinformationonyourfacility.Onlyinformationoncarpetmanufacturingprocesses(andassociatedoperations)withpotentialHAPemissionsisneeded,unlessotherwisenoted(e.g.,inquestions9and12).Pleasedonotcombineinformationonmorethanonefacility.YouneedtofilloutaseparateresponsepackageforeverycarpetfacilityinyourcompanywithprocesseshavingpotentialHAPemissions.Ifyouhavenotdonesoalready,pleaseseeOverallInstructionsonhowtoselectaFacilityTrackingNumberanduseofCommentSheets.Pleaseanswerallquestionsunlessnotapplicabletoyourfacilityoroperations,aspercriteriaprovidedintheOverallInstructions.Allinformationshouldbeforthereportingyear. InstructionsforSpecificItems    Questions13. 0 ` B ` (#` (# 0  FacilityName;Location;CorporateOwner: 󀀀Fillincompleteidentifyingandcontactinformationfor o  thisfacilityandthecorporateowner,asspecified.Corporatesales(question3.f)shouldbeprovidedforthereportingyear. (#(# 4.0  FacilityDescription 4(#(# 0  a.Provideabriefdescriptionofthefacility,includinggeneralpurpose,typesofprocessesthatareperformedatthislocation,productsmade,andotherinformationdiscussingtheoperationsofthefacility.PleaseprovideadditionaldetailsonaCommentsheetforthisform. (#(# 0  b. Dun&BradstreetNumber: The9characterDun&Bradstreetidentifierforthisfacility.Ifunknown S enter Unknown.(#(# 0  c. SARATRIFacilityID.: TheSuperfundAmendmentsandReauthorizationAct(SARA)ToxicsRelease N Inventory(TRI)FacilityID.numberthatappearsonFormsR.ThisinformationallowsEPAtocrossreferencetotheTRISdatabase.IfthisfacilityisnotrequiredtofilloutFormR,enter N/A.E(#(# 0  d. NumberofFacilityEmployees: Thetotalnumberofproductionpersonnelemployedatthefacility v (notlimitedtoproductionpersonnelinvolvedincarpetmanufacturingprocesseswithpotentialHAPemissions)inFullTimeEquivalents(FTEs).FTEsarecalculatedbydividingthetotalnumberofmanhoursworkedatafacilitybythenumberofhoursexpectedfromafulltimeemployee,typically2,000hours/year.TheequationbelowdemonstratesaFTEcalculation. (#(# e97C/` p * `E#xtd # e (#(#     (#(#0  e. NumberofFacilityEmployeesInvolvedinCarpetManufacturingProcesseswithPotentialHAP 'Z ) Emissions: Totalfacilityproductionemployees(FTEs)involvedincarpetmanufacturingprocesseswith ($!* potentialHAPemissions(suchasdyeingandfinishing)andassociatedoperations(suchascleaning,yarn/fiberpreparation,etc.).SeetheexplanationofFTEforitem4d.Ifanemployee'sdutiesaresplitbetweencarpetmanufacturingprocesseswithpotentialHAPemissionsandotherduties,usetheproportionofhoursspentonthecarpetmanufacturingprocesseswithpotentialHAPemissionstocalculateFTEs. (#(#  y,%/ 4) 4 4  #$)  $)޴5#5  .0    ProductDescription: Theprincipalproduct(s)madeorservicedatthisfacility(e.g.,commercial/ < residentialcarpet,orintermediateproductsthatareusedtofabricatetheseenduseproducts).$)޴55#ی (#(# Ќ  0  SIC/NAICSCodes: TheserefertotheStandardIndustrialClassificationcodes(1987)andtheir  ^ replacements,theNorthAmericanIndustrialClassificationSystemcodes.FormoreinformationonSICandNAICScodes,visitthefollowingInternetsite:http://www.census.gov/epcd/www/naics.html (#(# 0  EndUseProduct: Checkeitherthe Yesor Nocheckboxiftheprincipalproductwillbesoldonthe   marketasafinishedgood;ifthisproductisanintermediateinthemanufactureofafinalproduct,answer  P  No.Iftheproductisan intermediate,notethenameaswellasthefinalproduct(s)inwhichthe V  intermediateproductmanufacturedinthisfacilityisused(useaCommentsheet,ifneeded). (#(# 6(ad).0  TechnicalContact: Pleaseprovidetheinformationrequestedontheperson(eitherfortheCorporate x  Ownerorfortheindividualfacility)whoisknowledgeableabouttechnicalinformationforthefacility(emissions,controldevices,dyeing/finishingprocesses,etc.)andshouldbeconsultedifquestionsariseinanalysisofthisresponse. (#(# #7.0  GeographicCoordinates: Pleaseprovidethelatitudeandlongitudeforthecenterofthefacility,indicating j  degrees,minutes,andseconds.Iflatitudeandlongitudearenotavailable,UTMcoordinatescanbeprovidedonaCommentSheetforthisform. (#(# $)  $)޾=#8  .0    ReportingYear: Theyearofrecordfortheplantthatyouareusingtoprovideinformationforthis  questionnaire.Datafortheyear1997isexpected;pleaseprovideanexplanationonaCommentsSheetforthisformtodescribewhyanotheryearwaschosenif1997wasnotused.Unlessotherwisenoted,youareexpectedtocompletealltheinformationinthesurveyforthereportingyearyouselecthere.Alsoindicatewhetherinformationisbeingreportedforthefiscalyearorcalendaryear.$)޾==#ی (#(# Ќ  9.0  SurfaceCoatingCategory: Thisquestionistodeterminewhetheryoucouldpotentiallybecoveredby N morethanonesurfacecoatingMACT.Pleasecheckallsurfacecoatingoperationsthatyoumaybedoingatthisfacility.Pleasenote,however,thatthedetailsrequestedineveryotherformofthissurveyareonlyforcarpetmanufacturingprocesseswithpotentialHAPemissions.RefertothefirstpageofAttachment1fordefinitionsofallthecoatingcategories. (#(# 10.0  OtherRegulatoryRequirements: F! !(#(# 0  a.PleaselistallotherMACTStandardsthatareapplicabletothisfacility.Iftherearenone,enter None.""(#(# 0  b. LAERDeterminations: IndicateifaLAERdeterminationhasbeenmadeonanyofthecarpet #h$ manufacturingprocesseswithpotentialHAPemissions,andifsothedateofthemostrecentLAERdetermination.PleasealsolistonaCommentssheetforthisformthecarpetmanufacturingprocessesaffectedandtheappropriatedate(s). (#(#  0  DEFINITION: LAER(Lowestachievableemissionrate) PursuanttoSection171(1)oftheCleanAir 'Z ) Act,LAERisthatrateofemissionswhichreflects: (#(# 0  0` (#(#themoststringentemissionlimitationwhichiscontainedintheimplementationplanofanyState *)!+ forsuchclassorcategoryofsources,unlesstheowneroroperatoroftheproposedsourcedemonstratesthatsuchlimitationsarenotachievable;or ` (#` (# 0  0` (#(#themoststringentemissionlimitationwhichisachievedinpracticebysuchclassorcategoryof +L$. source,whicheverismorestringent.R,%/` (#` (# 0  & ( Innoevent,however,shalltheapplicationofthistermpermitaproposednewormodifiedsourcetoemitanypollutantinexcessoftheamountallowableunderapplicablenewsourcestandardsofperformance.AreasintheUSthathavenotattainednationalambientairqualitystandardsmayrequireLAERonnewpollutionsources.'(<H (#(# 11.0  TitleVStatus: IndicateifyourfacilityhassubmittedorispreparinganapplicationforaTitleVPermitfor .  hazardousairpollutant(HAPs)fromyourStateorlocalregulatoryagency.PleasenotethatweareonlyrequestinginformationonHAPs,andnotonTitleVdeterminationsmadeonthebasisofemissionsofcriteriapollutants.Ifyouarenotsure,checktheboxmarked Unknown.Alsoprovideabriefdescription  P ofthebasisfordeterminingtheTitleVclassification(e.g.forwhichHAPpollutant(s)isthefacilityamajorsource)andwhetherornotanycolocatedactivitiesatthefacilityinfluencetheTitleVstatus. (#(# 12.0  FacilityEmissions: Thisquestionpertainstototalfacilityemissionsandnotlimitedtothoseassociated x  withcarpetmanufacturing.Thisinformationisneededbecausedeterminationofwhetherornotthisfacilityisamajorsourceisdoneonthebasisoftotalfacilityemissions.Pleaselistthetotalactualemissionsfromthefacilityforthereportingyear.ProvidefacilitywidetotalsforHAPs,andforeachindividualHAPemittedat>0.5tons/year.PleaserefertothedefinitionsinAttachment1andthelistofϢHAPsinAttachment2.Alsoprovidefacilitywidepermitlimitations(ifany)onemissionsofanyHAP,andthemaximumdesigncapacityemissions(seedefinitionbelow). (#(# 0  DEFINITION: MaximumDesignCapacityEmissionsThesearetheemissionspossiblewhenoperating  allequipmentatitsmaximumdesigncapacityonafulloperationalschedule(upto8,760hrs/year),andutilizingmaterialswiththehighestHAPcontentcurrentlyinuse.NoteinaCommentsheetforthisformtheassumptionsandexamplecalculationsusedtoarriveattheenteredvalue. (#(# 13.&  0  FacilitywideCarpetYarnand/orCarpetPreparation,DyeingandFinishingMaterialUsage: Column1  categorizesmaterialsbygeneraltypes,correspondingtocategoriesinFormB.Incolumn2,youneedtoenterthetotalquantity(HAPcontainingandnonHAP)ofallmaterialsofthistypeusedinyourfacility.Incolumn3,youneedtoenterthequantityofthistotalthatareHAPcontainingmaterials.Forinstance,youcoulduse100lbsofdyesinyourfacility,ofwhich10lbsareHAPcontaining.Incolumn4,entertheunitsinwhichthequantitiesareexpressed.FormBonlyrequestsdetailsonthehighestusagematerialswithineach type.Incolumn5,youneedtoenterthepercentageoftotalusage(notedincolumn3)of v HAPcontainingmaterialswithinacertain type,forwhichyoupresentdetailedinformationinFormB. | @  Forinstance,youcouldpresentdetails(inFormB)ononly90%ofalltheHAPcontainingdyes/dyecomponentsyouuse. (#(# '6Q# $)  $)U#14  .0    ResponseSummary: IndicateinthetablehowmanycopiesofeachFormwerecompletedforthisfacility. #h$ $)UU#ی (#(# Ќ  $)  $)V#15  .0    ProcessFlowandFacilityDiagrams: Pleaseprovidebothaschematicdrawingofthefacility(plant 8%& layout),showingthelocationsofallactivitiesrelatedtocarpetmanufacturingthathavepotentialHAPemissions.AlsoprovideaprocessflowdiagramshowingtheprocessoperationsandpotentialHAPairemissionsourcesandsourcesofliquidwastepotentiallycontainingHAP.Reference,wherepossible,theForm(s)onwhichinformationforalocationintheplantlayoutorstepintheprocessflowdiagramcanbefound.AnexampleplantlayoutofacarpetdyeingandfinishingfacilityisprovidedasFigure1andanexampleprocessflowdiagramhasbeenprovidedasFigure2.$)VW#ی (#(# Ќ  0  PleasenotethatinFigure1,DA1andDA2representcontinuousdyerangeswithfinishapplicationstationsanddryers,DA3andDA4representgroupsofdyebeckswithsimilarcharacteristics(eachgroup R,%/ couldbereportedinaseparatecopyofFormD),DR1representsthedryingrangeforthebatchdyebecksandFA1andFA2representfinishingrangesforallcarpetdyedinthefacility.Usemultiplepagesifneededtoprovideclarity,andindicateinthespacesprovidedthetotalnumberofpagesforboththePlantLayoutandtheProcessFlowDiagram(s). (#(#     TRO'3 Letter Landscape3''3 Letter Landscape3'T= % ueXk?/+p|0( !h ` /%E% !c !h2 !u S*.S*... #T%S*.S*. # 5e seB=-)p<0* `.E\0*0*e*/s ..                                   $!#5 $=ETRX3' LetterO'3 Letter Landscape3' Letter'3 Letter LandscapeT *׉.0*X,X.*׉  INSTRUCTIONS  @@  FORMBHAPCONTAININGMATERIALDATA #XXX*X,Ye##0XXxe#  eThepurposeofthisFormistogatherinformationonHAPcontainingmaterialsbeingusedincarpetyarnand/orcarpetdyeingandfinishingandassociatedoperationsatthisfacility.Youneedtogroupthematerialsyouuse(wherepossible)accordingtotherulesspecified.YouaretocompleteaseparatecopyofthisFormforeachsuchgroup.Pleasenotethatyoucannotgroupdifferentmaterialtypes(e.g.,thinnersandcleaners).Youneedtoensurethatwithinanymaterialtype(likethinners),youprovideinformationonatleast90%ofallHAPcontainingmaterialswithinthattypeusedatthisfacility.Youmayalsousecertain specialtymaterialsthatmayneedspecialconsiderationindevelopingtheregulation    (e.g.,youmaynotbeabletousealowHAPalternativematerialforcertainreasons,likequalityorcustomerrequirements).Pleasenoteina CommentsSheet forthisformifthereareanyspecialconsiderationsforusageofa 6  particularmaterial.Ifyouarereportingformorethanonematerial/materialgroup,youneedtocopytheoriginalFormandfilloutaseparatecopyforeachmaterialorgroup.Eachmaterialorgroupneedstobeassignedaseparate materialnumber , ^  startingwith1,prefixedwithMN(i.e.,MN1,MN2,andsoon).PleaseseetheOverallInstructionsonassigningtheFacilityTrackingnumberanduseofCommentsheets.@ RulesforGroupingMaterialTypes   Youhavetheoptiontogrouplikematerials(e.g.,differentcolordyeswithsimilarHAPcontent),andreport j informationonthegroupedmaterialsonasingleFormB.However,therearesomelimitationsonwhichmaterialsmaybegroupedwithoneanother./c  /cm20    Allmaterialswithinagroupmusthaveasimilarformulation,notvaryingfromonetoanotherbymore B than5%inTotalHAP./cmm݌ (#(# Ќ  /c  /cn20    Allmaterialsshouldhavesimilar,ifnotidentical,speciatedingredients./cnn݌&(#(# Ќ  /c  /co20    Onlymaterialsofthesametypecanbegroupedtogether(e.g.,DyesseparatefromBackcoatingsor  CleaningSolvents)./coo݌ (#(# Ќ  /c  /cp20    Onlycoatingsofthesameresintypeorcoatingtechnologymaybegroupedtogether./cpp݌4 (#(# Ќ  /c  /cxq20    AllmaterialsinthegroupmustusethesameUnitsofMeasure(eithermassunitsorvolumeunits)orbe N! convertedpriortobeingcombined./cxqq݌ (#(# Ќ  Definitions  \!$  Coating 󀄀Aprotective,decorative,orfunctionalfilmappliedasathinlayertoatextilesubstrateandwhichcuresto "@& formacontinuoussolidfilm.Adhesivesarealsobeingtreatedascoatingsinthisquestionnaire;however,thesemaybereportedseparatelyasan OtherProductTypesifdesired. $(  Dyeing/FinishingMaterials 󀄀Materialsthatarecombinedtocreate/preparedyebathsandfinishes. &h!*  CleaningSolvents 󀄀Organicsolventsusedequipmentcleaningoperations(FormG)orinsubstrate(carpet)spot '", cleaning. Dye/DyeComponent: 󀀀Dyesarehighlycoloredsubstancescapableofpermanentphysicalorchemicalattachment  *Z%/ totextilefibers.Thedyeingprocessinvolvescoloringfibers,yarns,orcarpetbyadditionorincorporationofsmall amountsofdyesorpigments.Thedyes(ordyestuffs)themselvescanbepurchasedinvariousforms,andare +&1 typicallymixedonsitewithdifferenttypesofauxiliarychemicalsandothercomponents(alongwithwater)toformulateadyebath,whichisusedforactualapplicationofdyes,incertaincontrolledconditions. PrintPaste/Component: Printpastesaremixturesofdyes/pigmentsalongwithgumorthickener,solvents,and ^ otherappropriatechemicals/components. Backcoating: Backcoatingsareadhesivesubstances(suchastypesoflatex)thatservetocementtuftsandfibersto l  primarybackingsandmayalsoservetolaminateasecondarybackingtotheprimarybacking.Thesecondarybackingmaterialsprovidedimensionalstabilityandenhancedperformanceofthefinalcarpetproduct. Yarn/SpinFinish: Spinfinishesarecompounds,typicallyappliedbyfibermanufacturerstosynthetics,justafter    thefiberexitsthespinneretteintheextrusionprocess.Thesearetypicallyappliedaslubricantsortosuppressstaticelectricityfortheyarnasitgoesthroughhighspeedwindingequipment.Otherwaxesandoils(notspinfinishes)maybeintroducedatlaterstages. OtherFinish/FinishComponent: Variousspecialitychemicalsandotherproductsthatareoftenaddedaspartof   wetprocessingoperations,toimpartcertaincharacteristicstoendproducts,suchassoilresistanceorflameϢretardancy.Weareonlyrequestinginformationonchemicalfinishing(thathavepotentialtogenerateHAPs),althoughsometimesmechanicalfinishingmethodscanbeinstitutedaspollutionpreventionalternativestochemicaltechniques. ItemSpecificInstructions  B  0   (#(# #%o*  %o*}#1  .0    MaterialIdentification 󀄀ThisinformationisbeingrequestedtodefineeachHAPcontainingmaterialor & materialgroup.%o*}~#ی (#(# Ќ  1*f    1*f+0a  )0 `   MaterialName: Thenameofthematerial(brandnamesareacceptable)orgroupofmaterials.1*f+R0یj` (#` (# Ќ  1*f    1*fS0b  )0 `   Manufacturers/SuppliersName: Reportthenameofthemanufacturerorsupplierlistedonthe 4 productlabeland/orontheMSDSforthisproduct.Ifgroupinglikematerialsfrommorethanonemanufacturerorsupplier,enter GroupedMaterialsVarious,andnotethematerialnamesand  manufacturer/suppliernamesforeachmaterialinthegroupina Comments Form.1*fSz0ی` (#` (# Ќ  1*f    1*f‚0c  )0 `   MaterialType: Indicatewhichoneofthesebroadcategoriesofmaterialsdoesthisspecific \ materialorgroupofmaterialsbelong.(Seethedefinitionspreviouslyprovided.)1*f‚0ی ` (#` (# Ќ  $)  $)K#2  .0    HAPContainingMaterialUsage $)Kf#ی !(#(# Ќ  01*f    1*fE0a  )0 `   AmountusedintheReportingYear: Givethequantityofthematerialusedforyourreporting " year.Pleasespecifyunits.1*fEl0ی ` (#` (# Ќ  1*f    1*f0b  )0 `   PercentofMaterialType: Whatproportion(expressedasapercentage)ofthetotalquantityof !h$ allofmaterialsofthisbroadtype(responsetoQuestion1cabove)usedinyourfacilityisrepresentedbythisonematerialorgroupofmaterials.Forexample,youmayhavedividedyourHAPcontainingcleaningsolventsinto3groups,andareusingthisFormtodetailoneofthesegroups.IfthetotalquantityofHAPcontainingcleaningsolventsinthereportingyearwas50lbsandyouruseofthisgroupofcleanerswas20lbs,youranswerwouldbe40%1*f0ی ` (#` (# Ќ  1*f    1*f0c  )0 `   Ismaterialmodifiedbeforeuse? Isthematerialismodifiedbeforeuse(e.g.,combinedwith %$!* othercomponentstoformafinalbackcoating)?Ifso,thiswillbereferredtoagaininFormF(MixingOperations).1*fĉ0ی ` (#` (# Ќ  $)  $)K#3  .0    Dyeing/FinishingMaterialDetails (includingPrintpastes,backcoatings,etc.)Detailswhichareneeded (L$. tobettercomparelikematerials.FirstchoosetheMaterialTechnology,andthencompleteoneofbthroughd,dependingonthetypeofmaterial.$)Kf#ی (#(#    Z+&1 01*f    1*fS0a  )0 `   MaterialTechnologies 󀄀Thebasiccompositionandchemistryofadyeingorfinishingmaterial   (includingbackcoatings,etc.).Thesetechnologiesmaybebasedonthecarrier(SolventborneandWaterborne),theresinused,orapplicationtechnique(Powder).1*fSz0ی ` (#` (# Ќ  1*f    1*f90b  )0 `   DyeClass 󀄀Thissectionrequiresyoutospecifythetypeofdyeforwhichinformationisbeing ( detailed,andalso,fordyecomponents,thetype(s)ofdyeclassforwhichthecomponentsareused.Itmaybepossibletogroupmaterialsthatbelongtomorethanonedyeclass,ifthematerialgroupingrequirementsaremet.1*f9`0ی ` (#` (# Ќ  1*f    1*fT0c  )0 `   FinishClass Inthissection,youneedtospecifythefinishclass,ortheresultingproduct    characteristicyouaretryingtoachievethroughapplicationofaspecificfinish.Forfinishcomponents,enterthefinishclassesforwhichthecomponentisused.1*fT{0ی ` (#` (# Ќ  1*f    1*f10d  )0 `   BackcoatingResinType 󀄀Thebasicchemicalclassificationofthebackcoatingsolids.1*f1X0یB ` (#` (# Ќ  $)  $)X#4  .0    GeneralComposition/FormulationData 󀄀Thisinformationisbeingcollectedtoallowcomparisons   betweensimilarmaterials.$)Xs#ی (#(# Ќ  01*f    1*f0a  )0 `   MaterialDensity: Productdensityisneededtoconvertweightpercentstomassunits.Please j  specifyunits.1*f0ی ` (#` (# Ќ  1*f    1*f0b  )0 `   SourceofData: IndicatethesourceofthedatabeingreportedinItemsB4andB5.The  preferencefordatasourcesareTestdatafirst,followedbyCertifiedProductDataSheets;MaterialSafetyDataSheets(MSDS);thenanyotherdatasourcesavailable.Ifnogoodsourceofdataisavailable,pleasebecertainthatyouhaveidentifiedthemanufacturer/supplieradequately.1*f+0ی ` (#` (# Ќ  1*f    1*fY0c  )0 `   SolidsContent: Reportthesolidscontentonbothaweightpercentandvolumepercentbasis.1*fY0ی&` (#` (# Ќ  1*f    1*f0d  )0 `   TotalVOCContent: ReporttheVOCcontentonaweightandvolumepercentbasis.1*f0ی` (#` (# Ќ  1*f    1*f0e  )0 `   WaterContent: Indicatetheweightandvolumepercentofwaterintheproduct.1*f˛0یj` (#` (# Ќ  $)  $)#5  .0    SpeciatedComponents 󀄀ListeachindividualorganicandinorganicHAPconstituentofthematerialor N (averagefor)materialgroup.Fororganicconstituents,reportonlythosethatareexpectedtovolatilizeduringuseofthematerial,includinganysubsequentdryingorcuringoperations.Organicconstituentsofcoatingssuchasresinsthatareintendedtoremainonthesubstratebeingcoated(aspartofthesolidfilm)shouldnotbereported.Listallthatarepresentatgreaterthanonepercent,oratgreaterthan0.1percentforcarcinogens.$)ۜ#ی (#(# Ќ  0  Thisinformationshouldbereadilyavailablefromthepreferreddatasource(indicatedinItemB4b)orshouldbeattainablefromthemanufacturerorsupplierofthematerial.Pleaseprovideuswiththebestdatapossible.ItiscriticalthataCASRegistryNumberbegivenwhenoneisavailable;thiswillallowEPAtoensurethatadjustmentsforanyHAPcomponentthatmaybedelistedinthefuturecanbemade,andavoidtheneedforanotherdatacollectioneffort.AgoodreferenceontheInternetforfindingCASRegistryNumbersisChemFinder(http://chemfinder.camsoft.com/).v#'(#(# $)  $)H#6  .0    Material/ComponentSubstitutionInformation: Thissectionisveryimportant becausewehaveonly  %Z ) askedyoutodetailHAPcontainingmaterials.WealsoneedtoknowofothernonHAP(orlowHAP)materialsyouareusing(buthavenotdetailedhere)thatarearesultofproductsubstitutions.Weareonlyrequestinginformationonmaterialsubstitutionsthatis,changestothematerialorcomponentsinamaterial/materialtypethathaveresultedinreducedoreliminatedHAPemissions.PleaseuseCommentssheets,ifneeded.$)Hc#ی (#(# Ќ  0  IfinformationonthesemeasuresisdetailedinanotherForm(s),pleaseprovidetheappropriatecrossreference(s)here(e.g.,InformationcontainedinFormBCopy2of10,Question6(b)).Similarly,iftheinformationprovidedonthisFormalsoappliestoothermaterialgroups,alsoprovidethosecross $,t'2 reference(s)here(e.g.,ThisinformationalsoappliestoFormBCopies3,4of10,Question6(a)).Pleaseprovidecrossreferencesseparatelyforeachquestion(ac). (#(# 0  Part(a)asksforinformation(includingcostsandHAPreductions)onwhetheranymaterial(s)ofthistype(e.g,dyes),aresubstitutesforpreviouslyusedhigherHAPcompounds.Thisincludesthespecificmaterial(orgroup)thatyouaredetailingor,othermaterialsyouarenotdetailinghere(becausetheydonotcontainϢHAPs). (#(# 0  Part(b)asksforinformation(includingcostsandpotentialHAPreductions)onanymeasuresthatyoumaybecurrentlyconsidering(orinstitutedafterthereportingyear)forthismaterial/materialgrouportype,toreduceoreliminateHAPemissions. (#(# 0  Part(c)asksforsomedetailsonfailedmeasuresorthosethathavenotbeeninstitutedforvariousreasons,includingcostconsiderations. B (#(#  0   (#(#  XX0  INSTRUCTIONS  @@ FORMCADDONCONTROLDEVICE #0XX˪#  UsethisformtoreportinformationonthedesignparametersandcaptureandcontrolefficiencyfromeachcontroldeviceusedtocontrolemissionsfromcarpetmanufacturingprocesseswithpotentialHAPemissions.Copytheoriginalandcompleteaseparateformforeachcontroldevice.Indicatecopynumberandtotalnumberofcopies(oneforeachcontroldevice).AlsoassignauniquecontroldeviceIDtoeachcontroldevice,startingwith1withtheprefixCD(i.e.,CD1,CD2,andsoon).SeeOverallInstructionsonFacilityTrackingNumberanduseofCommentSheets.Questions1,2,12,and13needtobecompletedforeachcontroldevicebeingdetailed.Forquestions311,selectonlytheappropriatesectionforthecontroldeviceyouaredetailing(e.g.,fabricfilter),Acompletedescriptionofyourcontroldevicemayincludeotherparametersnotonthisform.Itisimportantthatyouattachmanufacturer'sspecification,schematics,andanyotherdrawingsnecessarytoprovideacompletedescriptionofthiscontroldeviceanditsrelationshiptoitsemissionsource(s).Insomesituations,theoperatingparameters(e.g.,controldeviceefficiency,inletflowrate)varyoverawiderangeduringnormalfacilityoperations.Ifyoubelieveitisimportanttoshowhowtheperformanceofthiscontroldevicevarieswithvaryingoperatingparameters,thenreporttherelevantinformationontheCommentsSheet.Includetherangeoverwhicheachparametervariesandhowthisvariationaffectscontroldeviceperformance. 1.  GENERALINFORMATION  X 0  Thissectionshouldreflectactualoperatingconditions."r(#(#    a)0 ` POSITIONINSERIESOFCONTROLS 󀄀Ifthereareseveraldevicesoperatinginaseries, < indicateinwhatpositionthisdeviceislocated.Iftheexhaustairstreamgoesthroughthisunitandthenthroughasecondunitthenthiswouldbethe#1of2units. ` (#` (#    b)0 ` CONTROLSEMISSIONSFROMWHICHEMISSIONSOURCEID(S) Listallemission J sourceIDnumberswhoseemissionsarecontrolledbythisdevice.TheseIDnumbersmustcorrespondtothoselistedonFormsDthruH. ` (#` (#    c)0 ` DESCRIBECONTROLSYSTEM Giveabriefdescriptionofthecontroldevice.Includesuch  informationasotherdevicesusedinconjunctionwiththisdevice;numberofcompartments,etc. ` (#` (#    d)0 ` POLLUTANT(S)COLLECTED Enterthepollutantsbeingcollected.Ifspeciateddataarenot <  available,thenentertotalVOCandtotalHAP. ` (#` (#    e)0 ` CAPTUREMETHOD 󀄀Enterthemethodusedtocapturetheemissionsdirectedtothiscontrol  " device(i.e.,hood,lipexhaust,totalenclosure,etc.). ` (#` (#    f)0 ` CAPTUREEFFICIENCY 󀄀Enterthecaptureefficiencyinpercentforthepollutantlistedin d!$ ItemC1d(captureefficiencymaynotbethesameforallpollutantsinanexhauststream). ` (#` (#    g)0 ` CONTROL/REMOVALEFFICIENCY Enterthecontrol/removalefficiencyinpercentofthe "H& controldeviceforeachpollutantcollected. ` (#` (#    h)0 ` INLETFLOWRATE(acmm) Entertheactualairflowrateincubicmetersperminute $( enteringthecontroldeviceduringnormaloperation. ` (#` (# dB    dBci  )0 `   INLETHAP/VOCCONCENTRATION(ppmv) 󀄀EntertheaverageHAP/VOCconcentration  &p!* inpartspermillionbyvolumeenteringthecontroldevice.dB'cی ` (#` (# Ќ  0 1*f    1*f0j  )0 `   OUTLETHAP/VOCCONCENTRATION(ppmv) 󀄀EntertheaverageHAP/VOC '#, concentrationinpartspermillionbyvolumeexitingthecontroldevice.1*f0 ی ` (#` (# Ќ    k)0 ` PRESSUREDROP(kPa)MIN/MAX 󀄀Entertheminimumandmaximumoperatingpressure H)$. dropacrossthedeviceinkilopascalsduringnormaloperationneededtomaintainthedesiredefficiency. ` (#` (#    l)0 ` INLETTEMPERATURE($C)MIN/MAX 󀄀Entertheminimumandmaximuminlet +&1 temperatureindegreesCelsiusduringnormaloperation.p,'2` (#` (# Ї 2.0  BasisofCaptureandControlDeviceEfficiency 󀄀Describethebasisusedtodeterminethecapture  efficiencyandcontroldeviceefficiency(e.g.,sourcetest,manufacturer'sspecifications,engineeringjudgement,etc.). (#(# At) xd"ExA ( At) xd"ExA 7  FORQUESTIONS311,PLEASECOMPLETEONLYTHESECTIONWHICHCORRESPONDSTO F THETYPEOFCONTROLDEVICEBEINGREPORTED.   At) xd"E xA    At) xd"E xA    3.  FABRICFILTER  r   Usethissectionforfabricfilters.Afabricfilterremovesparticulatesfromagasstreambypassingthestreamthroughaporousfabric(e.g.,bagfilter,baghouse,HEPAfilter).Dustparticlesformamoreorlessporouscakeonthesurfaceofthefabric.   a)0 ` FILTERSURFACEAREA(m2) Thetotalsquaremetersoffiltersurfacearea.Roundoffto .~  nearestwholenumber. ` (#` (#  4.  ELECTROSTATICPRECIPITATOR    Usethissectionforelectrostaticprecipitators(ESP).AnESPremovesparticulatematterfromagasstreambypassingthegasstreamthroughdischargeelectrodesandcollectionplates.Mostparticulatesbecomechargedandarecollectedontheplates.   a)0 ` ASHANALYSIS 󀄀EntertheMassMeanDiameteroftheinletparticledistributionin H micrometers,andtheresistivityoftheparticlesinohmcm. ` (#` (#    b)0 ` TYPE 󀄀ChecktheappropriatedescriptionforthetypeofESPused.Ifnoneofthechoices , adequatelydescribesthisESP,thencheck OtherandprovideadescriptionontheComments  Sheet. ` (#` (#  5.  THERMALORCATALYTICINCINERATOR  T  Usethissectionforthermalorcatalyticincinerators.Acontroldevicewhichoperatesbythermal(noncatalytic)andcatalyticincinerationcanoxidizehydrocarbonsand/ortoxicpollutantsintocarbondioxideandwater.Temperatureandresidencetimemustbesufficienttoobtainthedesiredoxidationresults   a) ` IFCATALYSTUSED & 0  0` (#(#TYPE Enterthetypeofcatalystmaterial(e.g.,palladiumonceramichoneycombdesign).  '` (#` (# 0  0` (#(#CATALYSTSPACEVELOCITY(1/hr) Enterthecatalystspacevelocity.Thisisthe T!( volumetricgasratedividedbythevolumeofcatalyst(thisshouldbeavailablefromthemanufacturer). ` (#` (#    b)0 ` INLETOXYGENCONTENT(%) 󀄀Theamountofoxygenintheinletstream,expressedasa #+ percentage. ` (#` (#    c)0 ` INLETMOISTURECONTENT(%) Givethemaximumpercentageofmoistureintheinlet F% - emissionstream. ` (#` (#    d)0 ` FUELUSED 󀄀Enterthetype(s)offuel(s)usedinthedevice. &*"/` (#` (#   e)0 ` ACTUALANNUALFUELUSE Indicatetheactualaveragehourlyamountoffuelconsumed '"0 duringthereportingyear.Includeunitsforyourresponse. ` (#` (#    f)0 ` COMBUSTIONTEMPERATURE($C) EntertheminimumtemperatureindegreesCelsiusin 8)$2 thecombustionchamberduringnormaloperation. ` (#` (#    g)0 ` TOTALMAXIMUMFIRINGRATE(millionjoules/hr) Enterthetotalmaximumfiringrate *&4 injoulesperhourforallburnersbasedoninput. ` (#` (# 0 1*f    1*f0h  )0 `   RESIDENCETIME(s) Entertheresidencetimeinsecondsoftheairstreamintheincinerator.1*f%0ی`,'6` (#` (# Ќ  6.  MECHANICALCOLLECTOR  z Usethissectionformechanicalcollectors,suchassettlingchambers,cyclones,andmulticyclones,thatutilizegravityandinertiatoseparateparticulatesfromagasstream.   a)0 ` PARTICLEDENSITY(kg/m3) 󀄀Entertheaverageparticledensityenteringthecontroldevicein l  kilogramspercubicmeter. ` (#` (#  7.  CARBONADSORBER     Usethissectionforcarbonadsorbers.Adsorptionisacontrolmethodwheregaseouspollutantsareextractedfromthegasphaseandconcentratedatthesurfaceofasolid.Carboniscommonlyusedtoadsorbvolatileorganiccompoundsfromanairstream.Ifanadsorbentotherthancarbonisused,completethisformbutexplainthespecificsofthecontroldevice,includingtheadsorbentused,ontheCommentsSheet.   a)0 ` HAP/VOCCONCENTRATIONENTERINGUNIT(ppmv) 󀄀SpecifythetotalHAP/VOC P  concentrationofthegasstreamenteringtheadsorberunitinpartspermillionbyvolume(volumesofHAP/VOCpermillionvolumesofgasstream). ` (#` (#    b)0 ` BREAKTHROUGHCAPACITY(kgvapor/kgadsorbent) 󀄀Providethebreakthroughcapacity  inkilogramsofvaporperkilogramofadsorbent.ThisisthecapacityofthebedatwhichϢunreactedvaporsbegintobeexhausted. ` (#` (#    c)0 ` NUMBEROFCARBONBEDS 󀄀Enterthetotalnumberofcarbonbedsinthesystem,including  \ anybedsusedasstandbyorbackup. ` (#` (#    d)0 ` DESCRIBECARBONREGENERATIONPROCEDUREANDHOWEMISSIONSARE  CONTROLLEDDURINGREGENERATION 󀄀Describetheprocedureusedtoregeneratethe j carbon,includingdispositionofrecoveredsolvent.Alsodescribeanymethodusedtocaptureandcontrolemissionsproducedfromtheregenerationoftheadsorbent. ` (#` (#  8.  PACKEDORPLATECOLUMNABSORBERS   Usethissectionforpackedorplatecolumnabsorberswhereoneormoreselectedgaseouspollutantsareremovedbyabsorptionbybringingthepollutantsincontactwithaliquid.Packingmaterialorplatesareusedtoincreasethesurfaceareaonwhichthiscontactoccurs.   a)0 ` TYPEOFSYSTEM 󀄀Specifytypeofgasabsorbingsystemused(e.g.,spraytower,cyclone N # spraychamber,packedcolumns,platecolumns,venturiscrubber,spargingtank). ` (#` (#  PACKEDCOLUMNS 󀄀Completesections8bthrough8donlyiftheabsorbingsystemisclassifiedasapacked "& columnsystem.Thisabsorbingprocessisacontinuousoperationwherethegasandliquidphasesflowthroughthesysteminacontinuousmannerwithintimatecontactthroughout. 0  b)0` (#(#TYPEOFPACKINGUSED 󀄀Specifypackingusedinyourpackedtower(e.g.,partition %$!* Тtricklers,pallrings,berlsaddles,tellerettes). ` (#` (#   c)0 ` COLUMNLENGTH(m) 󀄀Enterthelengthinmetersofthepackedcolumn.h'",` (#` (# 0  d)0` (#(#COLUMNDIAMETER(m) Enterthecolumndiameterinmeters.2(#-` (#` (#  PLATECOLUMNS 󀄀Completesections8ethrough8gonlyiftheabsorbingsystemisclassifiedasaplatecolumn )%/ system.ThisabsorbingprocessisastagedoperationonplatesortrayswheretheliquidandgasarecontactedinϢstepwisefashionintheverticalcylinders. $,t'2 0  e)0` (#(#PLATESPACING(cm) 󀄀Enterthedistanceincentimetersbetweentheplatesintheabsorbing  tower. ` (#` (# 0  f)0` (#(#COLUMNLENGTH(m) 󀄀Enterthelengthinmetersofthepackedcolumn.D` (#` (# 0  g)0` (#(#COLUMNDIAMETER(m) Enterthecolumndiameterinmeters.^` (#` (#    h)0 ` TOTALGASPRESSURE(kPa) 󀄀Specifythetotalinletgaspressureinkilopascals(gauge).(` (#` (#    i)0 ` GASDEWPOINT($C) 󀄀EnterthetemperatureindegreesCelsiusatwhichthegasstreamfirst  changesintoliquidphase. ` (#` (#    j)0 ` GASVELOCITY(m/sec) 󀄀Enterthemaximumgasvelocityinmeterspersecondthroughthe 6  netcolumncrosssectionalarea. ` (#` (#    k)0 ` ADDITIVELIQUIDSCRUBBINGMEDIUM 󀄀Specifywhatkindofliquidisused.Include    thenameoftheadditives(e.g.,propanol,detergents,etc). ` (#` (#    l)0 ` PERCENTRECIRCULATED 󀄀Iftheabsorberisoperatedwithrecirculatingslurries,specify ^   thepercentageoftheliquidreturnedtothesystem. ` (#` (#    m)0 ` TOTALLIQUIDINJECTIONRATE(liters/min) 󀄀Enterthetotalvolumetricflowrateinliters B  perminuteoftheliquid. ` (#` (#    n)0 ` MAKEUPRATE(liters/min) 󀄀Specifytheamountofnewliquidinlitersperminutethatmust   beaddedtothesystemduetoevaporationordischargetoadisposalsystem. ` (#` (#    o)0 ` ADDITIVE(liters/min) 󀄀Specifytheamountinlitersperminuteofnewadditive(s)thatmustbe j  addedtothesystemduetoevaporationordischargetoadisposalsystem. ` (#` (#  9.  WETSCRUBBER  x Usethissectionforwetscrubbersthatareusedtoseparateparticulates(sometimesgases)fromanairstream.Scrubberliquidsareintroducedforparticlecollection.   a)0 ` ADDITIVELIQUIDSCRUBBINGMEDIUM 󀄀Specifywhatkindofliquidisused.Include j thenameoftheadditives(e.g.,propanol,detergents,etc). ` (#` (#    b)0 ` TOTALLIQUIDINJECTIONRATE(liters/min) 󀄀Enterthetotalvolumetricflowrateinliters N perminuteoftheliquid. ` (#` (#    c)0 ` MAKEUPRATE(liters/min) 󀄀Specifytheamountinlitersperminuteofnewliquidthatmust  beaddedtothesystemduetoevaporationordischargetoadisposalsystem. ` (#` (#    d)0 ` ADDITIVERATE(liters/min) 󀄀Specifytheamountinlitersperminuteofnewadditive(s)that &v mustbeaddedtothesystemduetoevaporationordischargetoadisposalsystem. ` (#` (#  10.  CONDENSER  " Usethissectionforcondensersthatareusedtoremoveorganiccompoundsbycoolingthegasstreamandcondensingoutthepollutants.   a)0 ` TEMPERATUREOFINLETCOOLANT($C) 󀄀EnterthetemperatureindegreesCelsiusof v#' thecoolantenteringthecondenser. ` (#` (#    b)0 ` TEMPERATUREOFCONDENSATION($C) 󀄀EnterthetemperatureindegreesCelsiusofthe  %Z ) condensedpollutant. ` (#` (#    c)0 ` REFRIGERATIONCAPACITY(joules/sec) 󀄀Enterthecapacityinjoulespersecondofthe &!+ condenser. ` (#` (#  11.  OTHERCONTROLDEVICE  (L$. Usethisformtodescribeanycontroldevicenotincludedinoneoftheabovesections.UsetheCommentsSheettoprovideadditionalinformation,ifnecessary. $,t'2    a)0 ` FILTERMEDIA 󀄀Enterthetypeoffiltermediaused,ifapplicable.` (#` (#    b)0 ` COLLECTIONSURFACEAREA(m2) 󀄀Entertheareaoffiltermediainsquaremeters,if z applicable. ` (#` (#    c)0 ` FUELUSED 󀄀Enterthetype(s)offuel(s)usedinthedevice.^` (#` (#    d)0 ` FUELUSAGERATE 󀄀Enterthemaximumfuelusagerateonanhourlyorannualbasis. ( Provideunitsforyourresponse. ` (#` (#    e)0 ` DESCRIBEANYAUXILIARYMATERIALSINTRODUCEDINTOTHECONTROL l  SYSTEM 󀄀Describeanyauxiliarymaterials(e.g.,lime,caustic,acid,etc.)introducedintothe 6  controlsystem. ` (#` (#  At) xd"EL xA߀    PLEASEANSWERQUESTIONS12AND13FOREACHCONTROLDEVICE.At) xd"E] xA ^    12.0  Monitoring 󀄀Describethemonitoringperformedonthiscontroldevicetoassurecompliancewitha 7  regulatoryorpermitlimit.Includethefrequencyatwhichthemonitoringisperformed,theparameterbeingmonitored,andaveragingtime(ifapplicable). (#(# # $)  $)T#13  .0    EliminatingUseofControlDeviceforHAPs: Onlydetailinformationondevicesforcontrol/cocontrol _  ofHAPs.Thissectionisonlyrequestinginformationonwhetheryouhavesuccessfullymanaged,inthepast,toeliminateuseofaHAPcontroldevicethroughotherHAPreductionmeasures,orwhethersuchmeasuresarecurrently(orhavebeen)under.Provideadditionalinformationonemissionsfurtherreducedorincreased(ifso).$)Tr# ی (#(# Ќ  0  IfinformationonthesemeasuresisdetailedinanotherForm(s),pleaseprovidetheappropriatecrossreference(s)here(e.g.,InformationcontainedinFormCCopy2of5,Question13(b)).Similarly,iftheinformationprovidedonthisFormalsoappliestoothercontroldevices,alsoprovidethosecrossreference(s)here(e.g.,ThisinformationalsoappliestoFormCCopies3,4of5,Question13(a)).Pleaseprovidecrossreferencesseparatelyforeachquestion(ac). (#(# 0  Part(a)asksforinformation(includingcosts/savings)onwhetheryouhaveundertakenmeasuresinthepastthathaveeliminatedtheuseofacontroldeviceforHAPsthatwasemployedpreviously. (#(# 0  Part(b)asksforinformation(andcost/savings)onanymeasuresthatyoumaybecurrentlyconsidering(orinstitutedafterthereportingyear)foreliminatingtheuseofthisHAPcontroldevice. (#(# 0  Part(c)asksforfailedmeasuresorthosethathavenotbeeninstitutedforvariousreasons,includingcostconsiderations. (#(#   '!w%  XX0  INSTRUCTIONS  @@X X FORMDDYE/FINISHAPPLICATION #0XXk#  Usethisformtoprovideinformationonalldye/finish(includingprintingandbackcoating)applicationunitswithpotentialforHAPemissionsatthefacility.ThisformistoreporthowandwhereHAPcontainingmaterialsyoureportedinFormBarebeingusedandresultingHAPemissions.Copytheoriginalandcompleteaseparateformforeachindividualapplicationunit.Indicatecopynumberandtotalnumberofcopies(oneforeachunit).AlsoassignauniqueDye/FinishApplicationUnitIDforeachunit,startingwith1withtheprefixDA/FA(i.e.,DA/FA1,DA/FA2,andsoon).SeeOverallinstructionsonFacilityTrackingNumberanduseofCommentSheets.  L   Pleaselookatinstructionsoncontinuousunitsandrulesforgroupingbatchunits.Applicationunitsforwhichinformationisbeingrequestedaredefinedasfollows: Dye/Finishapplicationunit 󀄀Anycontinuousdyeingorfinishingrangeincludingdye/finish(backcoatingor >  otherfinish)applicationstation(s),flashoffarea(s),anddryingoven(s)locatedbetweenasubstrateinputstationandarewindoroutputstation.Thisincludes,forinstance,aunitthatdyesacontinuouswebofcarpet.Forabatchprocess,e.g.,beckdyeing,thedye/finishapplicationunitincludesthedyeapplicationstationandassociateddryingandanyotherfinishapplicationstation(s)includedinthedryingrange.Pleasenotethatmorethanonetypeofoperation(suchasdyeingandotherfinishapplication)maybeincludedwithinadye/finishapplicationunit.Ifyoudoso,pleaseprovideexplanations/detailsinCommentsheets. Pressure Thisindicateswhethergoodsareprocessedusingequipmentthatoperatesatatmospheric,above  atmospheric(pressurized),orbelowatmospheric(vacuum)pressure. DyeApplication Abatchapplicationunitorstationinacontinuousrange,forapplicationofdyestuffs(dyeand < dyecomponents). Backcoatingapplication Astationonacontinuousfinishingrangeforapplicationofbackcoatingcompoundsand J laminationoftheprimaryandsecondarybackings. OtherFinishApplication Anapplicationstationforapplicationoffinishes,otherthanbackcoatings,toimpart  desiredendcharacteristicsorpropertiesofthecarpet(suchassoilresistance). Printing Anapplicationrange,orstationinarange,forprintingpatternsoncarpets.Printedcarpethascolored V! patternsappliedbymethodssimilartothoseusedforprintingflattextilesandpaper.Theseincludeflatbedscreenprinting,rotaryscreenprinting,Stalwartprinting,andjetprinting. ContinuousUnitsandRulesforGroupingBatchUnits ."~%  Thisformhasbeendesignedtocontaininformationforasingleapplicationunit.Wewantyoutofilloutoneformforeachcontinuousunitoperatingatthisfacility.However,forbatchoperations,youhavetheoptionoffillingoutoneformdetailingonebatchapplicationunitandtheassociateddrying/curingoven,indicatingthetotalnumberofsuchunitsoperatingatthefacility.Youshouldincludeinformationondrying/curinginthesamecopyofFormD,eveniftheovenisnotpartofthebatchunitorservicesmorethanonebatchunit.Pleaseexplainthesedetailsinacommentsheet,e.g.,identifythebatchapplicationunitsthatfeedabatchdryer. Therearesomeconditionsfor '#, groupingbatchunits .Inordertouseoneformtorepresentseveralbatchunits,alltheseunitsmusthavethesame: ~(#- Db  Db 0    Description(responsetoQuestion1onthisForm)Db  ݌*b%/(#(# Ќ  Db  Db 0    Method(s)ofApplication(responsetoQuestion2onthisForm)Db  ݌*,&0(#(# Ќ  Db  DbS 0    HAPcontainingmaterials/coatingsapplied(responsetoQuestion3onthisForm)DbS n ݌+&1(#(# Ќ  Db  Db00    DesigncapacityDb0K݌p,'2(#(# Ќ  Ifthereareminordifferencesinsomeoftheabovefactors,butyoustillfeeltheunitscanbejustifiablygroupedtogether,pleaseprovideexplanationsusingCommentsheets. ItemSpecificInstructions  (   #$)  $)#1  .0    DescriptionandLocationofDye/FinishApplicationUnit $)#یl (#(# Ќ  0 1*f    1*f0a  )0 `   Description 󀄀Indicatethetypeofapplicationunitasdefinedabove.1*f!0ی P` (#` (# Ќ  1*f    1*f 0b  )0 `   Location 󀄀Enterthelocationofthisunitintheplantlayoutschematicusingcodesorareanames    fromyourdiagram.1*f 30ی ` (#` (# Ќ  1*f    1*fZ0c  )0 `   Numberofbatchunits: Ifyouareusingthisformtorepresentmorethanonebatchunit,enter ^   thenumberofbatchunitsinthegrouprepresentedbythebatchunitreportedinthiscopyofFormD.1*fZ0ی ` (#` (# Ќ  2.0  MethodofApplication 󀄀Indicateeachmethodofapplicationusedinthisdye/finishapplicationunit. (#(# #$)  $)ޯ#3  .0    HAPContaining Materials/FormulationsAppliedinthisUnit: PleaserefertoFormF(Mixing j  Operations)and/orFormB(HAPcontainingmaterials)toindicatethetype(IDs)andtotalquantityusedinthereportingyear(gallons/year)ofHAPcontainingpreparedformulationsoraspurchasedmaterialsthatareusedonthisunit.$)ޯ#ی (#(# Ќ  $)  $)#4  .0    ProductsProcessedbythisDye/FinishApplicationUnit $)#ی \(#(# Ќ  00  ProductName 󀄀Entertheenduseoftheprocessedsubstrate.Majorendusesinclude:(#(# b    bl0 `   Commercialcarpetbl݌j` (#` (# Ќ  b    b0 `   Residentialcarpetb=݌4` (#` (# Ќ  b    b0 `   Transportapplicationsb݌N` (#` (# Ќ  b    bn0 `   Outdoorcarpetbn݌` (#` (# Ќ    0  Yarn/Fiber/Carpet: Indicatetheformofthesubstratebeingprocessed.\(#(# 0  TotalQuantityProcessed (SquareYards/yearforcarpet;Pounds/yearforyarnorfiber):Enterthetotal @  quantityofsubstrateprocessedonthisunitforthereportingyear(includingthatprocessedusingnonHAPcontainingformulations).Ifyouareusingthisformtorepresentmorethanonebatchunit,pleaseenterthe"typical"or"average"quantityprocessedperbatchunit. (#(# ̀0  TotalQuantityProcessedwithHAPcontainingmaterialsorformulations (SquareYards/yearfor !2% carpet;Pounds/yearforyarnorfiber):EnterthetotalquantityofsubstratethatisprocessedusingHAPcontainingformulations(equaltoorlessthanthetotalquantityprocessed).Ifyouareusingthisformtorepresentmorethanonebatchunit,pleaseenterthe"typical"or"average"quantityprocessedwithHAPcontainingmaterialsorformulationsperbatchunit. (#(# 0  SpecificSubstrateType 󀄀Enterthesubstrate(s)processedinthisunitinthereportingyear.Majortextile &!+ substratesinclude: (#(# b    b*!0 `   Cottonb*!Q!݌2(#-` (#` (# Ќ  b    b!0 `   Polyesterb!!݌(L$.` (#` (# Ќ  b    bi"0 `   Nylonbi""݌)%/` (#` (# Ќ  b    b#0 `   Polypropylene(olefin)b#-#݌*%0` (#` (# Ќ  b    b#0 `   Woolb##݌Z+&1` (#` (# Ќ  b    bP$0 `   Other(pleasespecify)bP$w$݌$,t'2` (#` (# Ќ    $)  $) %#5  .0    DetailsonApplicationComponentsofthisDye/FinishApplicationUnit$) %&%#یz(#(# Ќ  0  ComponentTypeIDs 󀄀Foracapturedevice,pleaseindicatethefugitiveemissionsource(s)intheprocess ^ flowdiagramfromwhichHAPemissionsarecaptured.Forapplicationdevices,flashofftunnels/areas,andothercomponenttypes,pleaseenterthepositionontheprocessflowdiagram. (#(# 0  Equipment 󀄀Foracapturedevice,pleaseprovidethenameofthemanufacturerandthemodelnumber.6 (#(# 0  NumberinApplicationUnit Foreachcomponenttype,pleaseprovidethenumberofsuchcomponentsin    thisapplicationunit. (#(# 0  CaptureEfficiencyandControlDeviceID(s) 󀄀Foreachcapturedevice,providethecaptureefficiency (x  andthecontroldeviceID(fromtopofFormC)towhichtheemissionsarerouted. (#(# 0  Emissions PleaselistthetotalactualemissionsofHAPsfromeachunitcomponentforthereportingyear.   PleaserefertoAttachment2totheoverallinstructionsforalistofhazardousairpollutants(HAPs).Alsoprovidepermitlimitations(ifany)onemissionsofanyHAPfromthisdye/finishapplicationunit,andthemaximumdesigncapacityemissions(seedefinitionbelow). (#(# 0  MaximumDesignCapacityEmissions 󀄀Thesearetheemissionspossiblewhenoperatingtheunitatits x maximumdesigncapacityonafulloperationalschedule(upto8,760hrs/year),andutilizingmaterialswiththehighestHAPcontentcurrentlyinuse.NoteinaCommentsheetforthisformtheassumptionsandexamplecalculationsusedtoarriveattheenteredvalue. (#(# $)  $)*-#6  .0    DetailsonDrying/CuringComponentsofthisDye/FinishApplicationUnit $)*-E-#یj(#(# Ќ  0  Curing/DryingOvenID 󀄀EntertheovenIDfromtheprocessflowdiagram.Ifthecuring/dryingovenis N abatchprocessthatreceivescarpetfrommorethanonebatchapplicationunit,pleaseidentifythebatchapplicationunitsthatfeedthisdryerinacommentsheet. (#(# 0  MaximumTemperature 󀄀Enterthehighesttemperatureatwhichtheovennormallyoperates.Notethat &v thisistheprocesstemperatureandnotthestackgasexittemperature. (#(# 0  VolumetricFlowRateofExhaust 󀄀Entertheactualairflowrateincubicmetersperminuteofexhaust " fromtheoven. (#(# 0  CaptureEfficiency 󀄀EntertheHAPcaptureefficiencyachievedbytheoven.!2%(#(# 0  ControlDeviceID(s) 󀄀EnterthecontroldeviceID(fromtopofFormC)towhichtheemissionsare v#' routed. (#(# 0  Emissions 󀄀PleaselistthetotalactualHAPemissionsfromthecuring/dryingovenforthereportingyear. %$!* PleaserefertoAttachment2totheoverallinstructionsforalistofhazardousairpollutants(HAPs).Alsoprovidepermitlimitations(ifany)onemissionsofanyHAPfromthisunit,andthemaximumdesigncapacityemissions(seedefinitionabove).Ifthecuring/dryingovenisabatchprocess,listonlythetotalactualHAPemissionsfromsubstrateprocessedintheassociatedbatchapplicationunitsreportedinthiscopyofFormD. (#(#   *%0 $)  $)4#7  .0    BasisforHAPEmissionEstimates: Pleaseusecheckboxestoindicate,andalsoprovidedetailsonthe  basisforassumptionsandcalculationsforHAPemissionestimates.Thisespeciallyincludesthebasisusedforcomputingpartition(ifany)betweenHAPsgoingtowastewaterandthoseemittedtotheair.$)44#ی (#(#   8.0  WasteandWastewaterGeneration (PLEASEDONOTCOMPLETETHISSECTIONIFYOUARE ( ASSUMINGTHATNOHAPsGOINTOWASTEWATER) (#(# 0  WasteType 󀄀Indicateeachtypeofwastegeneratedbythedye/finishapplicationunit6 (#(# 0  QuantityGenerated 󀄀Enterthequantityofeachtypeofwastegeneratedbythisunitingallonsorpounds    peryear,asspecified. (#(# 0  HAPConcentration 󀄀EntertheapplicableHAPCASNumber(s)atthetopofthecolumnandthe (x  concentrationofeachHAPineachtypeofwastegeneratedbythisunit. (#(#  $)  $)޵9#8  .0    DetailsonProcess(includingrecycling)andOperatingPracticeChangestoLowerHAPEmissions:    Thissectionisonlyrequestinginformationonprocess(includingrecycling)andoperatingpracticechangesτrelevanttothisunittoloweroreliminateHAPemissions. Ifyouarefillingoneformforseveral j  batchunits,pleaseindicatewhetherthesechangeswereappliedtotheotherunitsaswell. Donot 4 detailinformationforotheroperations(likecleaning)ormaterialsubstitutions.PleaseuseCommentssheets,ifneeded.$)޵99#ی (#(# Ќ  0  IfinformationonthesemeasuresisdetailedinanotherForm(s),pleaseprovidetheappropriatecrossreference(s)here(e.g.,InformationcontainedinFormDCopy2of5,Question8(b)).Similarly,iftheinformationprovidedonthisFormalsoappliestootherunits,alsoprovidethosecrossreference(s)here(e.g.,ThisinformationalsoappliestoFormDCopies3,4of5,Question8(a)).Pleaseprovidecrossreferencesseparatelyforeachquestion(ac). (#(# Ѐ0  Part(a)asksforinformation(includingcostsandHAPreductions)onwhetheryouhavemadeanychangestoprocessesandoperatingpracticesrelatingtothisunit,thathaveresultedinloweringoreliminationofHAPemissions. (#(# 0  Part(b)asksforinformation(includingcostsandpotentialHAPreductions)onanymeasurescurrentlyunderconsideration(orinstitutedafterthereportingyear)forthisunit,toreduceoreliminateHAPs. (#(# 0  Part(c)asksforfailedmeasuresorthosethathavenotbeeninstitutedforvariousreasons,includingcostconsiderations. (#(#   "&  XX0  INSTRUCTIONS  @@"""FORMEYARN/FIBERPREPARATION #0XXA#  AThisformisdesignedtocollectinformationrelatedtothepreparationofthecarpetyarnsandfibers,ifprocessedatthisfacility,priortomanufacturinganddyeing/finishingofcarpets.Thisincludesprocessestoreadyasubstrateforfurtherprocessing(suchasheatsettingcarpetyarnortheapplicationofspinfinishes)aswellasanycleaningstepsforremovalofcontaminantsfromasubstrate. IFYOUARENOTUSINGANDHAVENOTUSEDHAP   CONTAININGMATERIALSFORYARN/FIBERPREPARATION,JUSTPROVIDEINFORMATIONONHEATSETTINGPROCESSESONTHISFORM.IFYOUHAVEUSEDHAPCONTAININGMATERIALSINTHEPAST,BUTNOLONGERUSETHESEMATERIALS,PLEASEALSOFILLOUTQUESTION7.   0  Copytheoriginalandcompleteaseparateformforeachindividualsubstratepreparationunit.Indicatecopynumberandtotalnumberofcopies(oneforeachunit).AlsoassignauniqueYarn/FiberPreparationUnitIDforeachunit,startingwith1withtheprefixSP(i.e.,SP1,SP2,andsoon).SeeOverallinstructionsonFacilityTrackingNumberanduseofCommentSheets.  "   WorkAreaNumber: Identifyeachworkareafromyourplantlayoutschematicwhereyarn/fiberpreparation f  operationsarebeingdone.Aworkareamaycontainoneormoreunitoperations.Useaseparateformforeachpreparationoperation.1.0  Yarn/FiberPreparation (unit)OperationI.D.: EnterauniqueID,asdescribedabove.(#(# 2.0  Yarn/FiberPreparationDescription"r(#(# 0  a)IdentifyActivities: Indicateeachactivityusedinpreparationoperations.Ifanyprocess,otherthan  thoselisted,isusedinpreparation,pleasedescribethisprocessinthespaceprovided. (#(# 0  b)OtherDetailsoftheYarn/FiberPreparationOperation: 󀀀Includefurtherinformationontechnique d ormethodused. (#(# 3.0  Equipment,Tools,andThroughput: Listequipmentandtoolsusedtopreparetheyarn/fiber,alongwith r informationonthroughput. (#(# 4.0  HAPcontainingMaterialsUsed: MaterialslistedinthistableshouldcrossreferencetoFormB.Annual  " amountsusedareforthereportingyear. (#(# 5.0  EstimatedEmissionsandEmissionLimitations: ListtotalHAPsemitted,andeachspecificHAP ."~% associatedwithyarn/fiberpreparationoperations. "H&(#(#  6.0  EmissionsCaptureandControl: Pleaseidentifyalldevicesusedforcaptureofemissionsassociatedwith $( yarn/fiberpreparationoperations. Providethecaptureefficiencyforthedevice(s),andtheaddonControl V% ) DeviceID(s)towhichtheairstreamissent(whereapplicable). (#(# # 7.0  ProcessandOperatingPracticeChangestoLowerHAPEmissions: Thissectionisonlyrequesting '#, informationonprocess(includingrecycling)andoperatingpracticechangesrelevanttothispreparationoperationtoloweroreliminateHAPemissions.Donotdetailinformationrelevanttootheroperations(likemixing)ormaterialsubstitutions.PleaseuseCommentsheets. (#(# 0  IfinformationonthesemeasuresisdetailedinanotherForm(s),pleaseprovidetheappropriatecrossreference(s)here(e.g.,InformationcontainedinFormECopy2of4,Question9).Similarly,if p,'2 informationprovidedonthisformalsoappliestoanotherpreparationoperation,alsoprovidethosecrossreference(s)here(e.g.,ThisinformationalsoappliestoFormECopies3,4of4,Question9). (#(# 0  Thequestionasksforinformationonwhetheryouhavemadeanychangestoprocessesandoperatingpracticesrelatingtothisoperation,thathaveresultedinloweringoreliminationofHAPemissions.Youarerequestedtobrieflydescribethemeasure(s)andprovideestimatedcosts/savings(ifavailable),aswellasquantitiesorlevelsofHAPsreducedthroughthesemeasures.Ifhavenottakenanymeasures,pleaseindicatebyfillinginthecheckbox. (#(#    P  XX0  INSTRUCTIONS  @@ FORMGMIXINGOPERATIONS #0XXS#  TUsethisformtodescribethemixingofHAPcontainingdye/finishformulations(includingbackcoatings)atthisfacility.Copytheoriginalandcompleteaseparateformforeachindividualmixingarea.Indicatecopynumberandtotalnumberofcopies(oneforeacharea).AlsoassignauniqueMixingAreaIDforeachunit,startingwith1withtheprefixMS(i.e.,MS1,MS2,andsoon).SeeOverallinstructionsonFacilityTrackingNumberanduseofCommentSheets.    1.0  NameoftheMixingArea: ProvidethenameoftheMixingArea. f (#(# 2.0  MixingEquipment:   (#(# 0  EquipmentTypeDescription: Provideabriefdescriptionofthetypeofmixingequipmentforeachtype >  thatmaybefoundinthemixingarea.Forexample,iftherearefive(5)similar50gallonmixingvatsandthree(3)similar10gallon,agitatedmixingvatsintheMixingArea,maketwoentries. (#(# 0  NumberofthisType: HowmanyofeachtypeofmixingequipmentarelocatedinthisMixingArea.f (#(# 0  Size: Indicatethesize,usingtheunitsvolumedefinedinA13(FormA,Item13).J(#(# 0  Throughput: IndicatetheestimatedamountofmaterialmixedinthistypeofequipmentinthisMixing  Area,pleasespecifyunits. (#(# 0  AverageMixingTime: Howmanyminutesdoesitnormallytaketomixabatchofcoatings,etc.<(#(#  0  MixingTemperature: Indicatethetemperatureatwhichthesemixersoperate,indegreesFahrenheit.(#(#  0  EmissionsCaptureDevice: Ifemissionsarecaptured,indicatethetypeofcapturedevice(e.g.,hood,total d enclosure,room,etc.)andtheestimatedcaptureefficiency. (#(# 0  IntegratedEmissionControls: TheserefertoEmissionControls,likecovers,thatareintegralpartsofthe r equipment.Indicatewitha yor nwhetheremissionsareventedtoanyaddoncontroldevices.< (#(# 0  EstimatedEmissionsfortheReportingYear: IndicatetheTotalHAPemissionestimates(intonsper  " year)forthistypeofequipmentinthisMixingArea. (#(# 3.0  EmissionCaptureandAddonControlDevices ."~%(#(# 0  a. Iscaptureofemissionsbymixerorfortheroom?: Indicatemethodofemissionscapture.#'(#(# 0  b. AddonControlDevices: IndicatetheEmissionControlDevice(s)towhichcapturedemissionsare V% ) vented,crossreferencingtheControlDeviceIDfromFormC(e.g.,CD999) (#(# 4.0  =0Mixing/FormulationofComponentMaterialstoYield"AsApplied"Formulations#0=Ǖ`#Ԁ Thistableis '#, designedtoprovideinformationtodefinedyesandfinishes(includingbackcoatings)intheformtheyareapplied,from assuppliedcomponentsdefinedfromFormB(HAPcontainingMaterialData).Thistable X)$. shouldhelpdescribecompositionoffinalformulations,especiallythepercentagesofHAPs,water,andsolidscontained. (#(#   +'1 0  AsAppliedFormulations: Each asappliedformulationwillbegivenauniqueID,usingtheAC   prefix(asopposedtotheMNprefixfor assuppliedcomponents).z(#(#    Description: Asdescribedinthefootnote,indicatethetypeofformulationprepared(dyestuff,etc.).  ^ 0  Components: Identifythecomponentsusedtocreatetheasappliedformulation,usingtheappropriateID  (e.g.,MN999)fromFormB(HAPcontainingMaterialData).Indicatetheweightpercentageoftheitemrequested,asapercentageofthe finalformulation indicatedonthetable.Componentsare:6 (#(# 0  0` (#(#=0 HAPcontainingMaterials (CrossreferencewithFormB)andweight%ofHAP(offinalyield    offormulation):OneormoreHAPcontainingmaterialsmaybeusedintheformulation.Youareaskedtoprovidethematerialnumbertoidentifythematerialusedandthentheweightpercentage ONLYoftheHAPsinthismaterial .OnematerialmaycontainmorethanoneHAPbutfor  p  anyonematerial,youonlyhavetoreportontotalHAP(sincewehaveinformationonspeciatedcomponentsfromFormB). Theweightpercentageshouldbeoffinalyield,andnotweight   percentoftheHAPcontainingmaterialitself. #0=f#=0z ` (#` (# 0  0` (#(##0=i#=0 Weight%ofWater (ifnowater,enterNA):Provideweightpercentofwaterinthefinal V  formulation(ifany).Thisincludes#0=dži#=0addedwaterandalsowateralreadypresent(aspurchased)in   materials/componentsthatarepartoftheformulation. ` (#` (# #0=_j#=0#0=?k# 0  FinalYield: Indicatetheestimatedamountmixedinthereportingyear,ingallons."r(#(#  0  Dye/FinishApplicationUnitID(s): IndicatetheDye/FinishApplicationArea(s)inwhichtheAs  Appliedformulationisused,crossreferencingtheareadefinedinFormD(Dye/FinishApplication)usingtheIDnumber(e.g.,DA/FA999). (#(# #$)  $)Pm#5  .0    DetailsonMixingProcessandOperatingPracticeChangestoLowerHAPEmissions: Thissectionis . onlyrequestinginformationonprocess(includingrecycling)andoperatingpracticechangesrelevanttothismixingareatoloweroreliminateHAPemissions.Donotdetailinformationrelevanttootheroperations(likecleaning)ormaterialsubstitutions.PleaseuseCommentssheets,ifneeded.$)Pmkm#ی (#(# Ќ  0  IfinformationonthesemeasuresisdetailedinanotherForm(s),pleaseprovidetheappropriatecrossreference(s)here(e.g.,InformationcontainedinFormGCopy2of4,Question5).Similarly,ifsomeoftheinformationprovidedonthisformalsoappliestoanothermixingarea,alsoprovidethosecrossreference(s)here(e.g.,ThisinformationalsoappliestoFormGCopies3,4of4,Question5). (#(# Ѐ0  Thequestionasksforinformationonwhetheryouhavemadeanychangestoprocessesandoperatingpracticesrelatingtothisarea,thathaveresultedinloweringoreliminationofHAPemissions.Youarerequestedtobrieflydescribethemeasure(s)andprovideestimatedcosts/savings(ifavailable),aswellasquantitiesorlevelsofHAPsreducedthroughthesemeasures. (#(#   ~&!+ J1 XThisformrequestsinformationoncleaningoperationsforequipmentusedincarpetdyeingandfinishingandassociatedoperations.Cleaningoperationstobereportedonthisformincludecleaningofsprayguns;mixing,storage,anddiptanks;andalsoanyspotcleaningofcarpetproductstoremoveanyunintendedcontamination.Copytheoriginalandcompleteaseparateformforeachindividualcleaningoperation.Indicatecopynumberandtotalnumberofcopies(oneforeachoperation).AlsoassignauniqueCleaningOperationIDforeachoperation,startingwith1withtheprefixEC(i.e.,EC1,EC2,andsoon).SeeOverallinstructionsonFacilityTrackingNumberanduseofCommentSheets.   P  ItemSpecificInstructions  t  1.0 T AssociatedOperation(s): EntertheIDNo.ofthedyeing/finishingorotheroperation(s)mostcloselyrelated B  tothiscleaningoperation(forexamplecleaningbackcoatingapplicationequipmentonDA/FA1). T(#T(# 2.0 T TypeofCleaningOperation 󀄀Choosethedescriptionthatmostcloselymatchedthiscleaningoperation.If 0  youchoose Other,provideabriefdescriptionofthecleaningoperation.j T(#T(# 3.0 T MaterialsUsed 󀄀IdentifyalltheHAPcontainingcleaningmaterialsusedinthiscleaningoperation,by  providingcrossreferenceIDsfromtheHAPContainingMaterialsDataForm(B). T(#T(# #$)  $)ޓy#4  .0 T   SumTotalofHAPsandPermitLimitations: EntertheactualreportingyeartotalHAPemissionsforthis \ cleaningoperation.Alsoentertheestimatedannualemissionsforthisoperationatmaximumdesigncapacity,andanypermitlimitations,ifapplicable.$)ޓyy#ی T(#T(# Ќ  5.0 T EmissionsCaptureandControl 󀄀Indicateanycapturedevices(hood,lipexhaust,vent,totalenclosure,etc.)  usedtocaptureemissionsfromthiscleaningoperation.Alsoentercaptureefficiency(percentage)Ifthecapturedemissionsareventedtoanaddoncontroldevice,entertheIDNo.listedonFormCforthisaddoncontroldevice. T(#T(# 6.0 T IfRagsorWipesAreUsed 󀄀Describethehandling,storage,anddisposalofragsorwipesusedinthis v cleaningoperation. T(#T(# 7.0 T ProcessandOperatingPracticeChangestoLowerHAPEmissionsfromCleaning 󀄀Thissectionisonly d!" requestinginformationonprocess(includingrecycling)andoperatingpracticechangesrelevanttothistypeofcleaningoperationtoloweroreliminateHAPemissions.Donotdetailinformationrelevanttootheroperations(likemixing)ormaterialsubstitutions.PleaseuseCommentssheets,ifneeded. T(#T(# 0 T IfinformationonthesemeasuresisdetailedinanotherForm(s),pleaseprovidetheappropriatecrossreference(s)here(e.g.,InformationcontainedinFormHCopy2of4,Question7).Similarly,someoftheinformationprovidedonthisformmayalsoapplytoanothercleaningoperation,inwhichcase,pleasealsoprovidethosecrossreference(s)here(e.g.,ThisinformationalsoappliestoFormHCopies3,4of4,Question7). T(#T(# 0 T Youarerequestedtoprovideinformationonwhetheryouhavemadeanychangestoprocessesandoperatingpracticesrelatingtothistypeofoperation,thathaveresultedinloweringoreliminationofHAPemissions.Pleasebrieflydescribethemeasure(s)andprovideestimatedcosts/savings(ifavailable),aswellasquantitiesorlevelsofHAPsreducedthroughthesemeasures. p,%0T(#T(# T@X` T ihaipXTJLXbU8@dd8Thepurposeofthisformistoprovideinformationregardingwasteandwastewatergeneration,andtreatmentand/ordisposal.Reportinformationfortheentirefacilityonthisoneform.1.0  WasteGeneration  ((#(# 0  a.0(#(# WasteType: 󀀀Indicateeachtypeofwastegeneratedatthisfacility.Ifthisfacilitygeneratesatypeof L  wasteotherthanthoselisted,pleaseprovideadetaileddescriptionofthatwaste.Thefollowingdefinitionspertaintothissection. (#(# 0  0(#(#Sludge󀀄thesolidsgeneratedfromanyprocess(backcoating,mixing,etc.)thatitisnecessarytohave t  disposed,eitheronsiteoroffsite. (#(# 0  0(#(#WasteDyes/Finishes󀄀Dyematerialsfromequipmentcleaning,excesspreparedbackcoatingmaterials,etc. B  thatmustbetreatedand/ordisposed. (#(# 0  0(#(#Wastewater󀀄anyprocesswatersorcleaningwatersshouldbeconsideredwastewateratthepoint/time 0  theyleavethegeneratingoperation. (#(# 0  0(#(#Ifyourfacilityhasacombinedwastestream(e.g.wastedyes/finishesandsludge),pleaseestimatetheamountofeachcontributedtothewastestreamandincludeinresponsetoQuestion1.bonthisForm.NotethesecombinedstreamsandanyotherpertinentdetailsinaCommentsSheetforthisform. (#(# 0  b.0(#(# QuantityGenerated: Givetheamountofeachtypeofwastegeneratedinthisfacilityintheappropriate & units.Ifalternateunitsareused,stateincommentssection. (#(# 0  c.0(#(# Isthiswastetreatedonsite? Pleaseindicatebycheckingyesorno.(#(# 0  d.0(#(# Areairemissionscontrolled? IndicateifanymethodforcontrollingemissionsofHAPstotheairisused,  includinguseofcovers,addoncontroldevices,etc. (#(# 0  e.0(#(# SourcesofWaste: Identify,bytheProcessUnitIDtakenfromotherforms(e.g..DA/FA9,etc.),each v typeofwastegeneratedatthisfacility. (#(#   f.0  EstimatedTotalHAPemissionsforreportingyear: PleaselisttheestimatedtotalactualHAPemissions d!" fromthewastewatertreatmentsystemforthereportingyear. (#(# #$)  $)ޠ#2  .0    Modeofwastewatertransport Indicatehowwastewateristransportedfromthepointofgeneration.$)ޠ#ی#2%(#(# Ќ  0  0(#(#Modedefinitions: (#(# 0  0(#(#OpenTrench󀄀uncoveredtrenchinwhichwastewaterflowsfrompointofgenerationtoanotherpoint. &((#(# 0  0(#(#OpenPipe󄀀coveredtrenchesandpipeswithopeningstotheopenairateachendand/orthroughvents, '$!* manholes,etc. (#(# 0  0(#(#ClosedPipe󀀄completelyclosedpipingwithnoopeningtotheatmosphere*#-(#(#   *L$. 0  0(#(#HoldingTank󀀄storagetankincloseproximitytothepointofgenerationwhichholdswastewaterbutdoes  notreuseitintheprocess.Pleaseindicateunderterminationpoint(s)howandwherethiswastewaterisdisposed(e.g..truckedoffsite). (#(#  3.0  ProcessandOperatingPracticeChangestoLowerHAPEmissionsfromWasteandWastewater  ( Treatment/DisposalAreas 󀄀Thissectionisonlyrequestinginformationonprocess(includingrecycling)   andoperatingpracticechangesrelevanttotheseareastoloweroreliminateHAPemissions.Donotdetailinformationrelevanttootheroperations(likemixing)ormaterialsubstitutions.PleaseuseCommentssheets,ifneeded. (#(# 0  Thequestionsasksforinformationonwhetheryouhavemadeanychangestoprocesses(includingrecycling)andoperatingpracticesrelatingtothisarea,thathaveresultedinloweringoreliminationofHAPemissions.Youarerequestedtobrieflydescribethemeasure(s)andprovideestimatedcosts/savings(ifavailable),aswellasquantitiesorlevelsofHAPsreducedthroughthesemeasures.  (#(#    f  L8XXd@d8bMaximumAchievableControlTechnology(MACT)StandardsfortheemissionsofHazardousAirPollutants(HAPs)arebeingdevelopedforninesurfacecoatingcategories,asrequiredunderSection112oftheCleanAirAct(CAA)asamendedin1990.TheseregulationsareexpectedtobepromulgatedinNovemberoftheyear2000.Theninecategoriesaredefinedasfollows:   ^ 0  AutomobileandLightdutyTrucks* 󀄀Surfacecoatingofautomobileandlightdutytruckbodiesatassembly r  plants,orotherfacilitiesandassociatedoperationsincludingthemixingandstorageofcoatings,andtreatmentofwastewatergeneratedfromcoatingoperations.Offlinecoatingofnonbodypartsisnotincluded.OtherHAPand/orVOCusingoperationsatassemblyplants,includingtheapplicationofadhesives,andfluidfillsareincluded. (#(# 0  Fabric ThissourcecategoryincludestextilemanufacturingprocesseswithpotentialHAPemissions .  performedintheproductionorconversionofyarnandthread;woven,knit,andnonwovenfabric;andcarpet.Theprocessesinclude,butarenotlimitedto,nonwovenfabriclatexresinbonding,slashing, preparation, B  printing,dyeing,wetfinishing(includingcarpetbackcoating) ,coating,laminating,and spotcleaning . (#(#  0  LargeAppliances* ThesurfacecoatingofLargeAppliancesmanufacturedfromvariousmetals,coiledor    sheetmetal,precoatedcoil,andprecut,powderprecoatedpieces. (#(# 0  MetalCan Thissourcecategoryincludesfacilitiesthatcoatorprintmetalcansormetalpartsforanytypeof ~ can(e.g.,metalendsforcompositecans).Itincludesthecoating/printingofmetalsheetsforsubsequentprocessingintocansorcanparts,butnotthecoatingofmetalcoilsforcansorcanparts.(CoilcoatingforcansandcanpartsisincludedintheMetalCoilsourcecategory.)Forpurposesofthisdatagatheringeffort,thissourcecategoryalsoincludesthecoating/printingofmetaldecorativetins,crowns,andclosures(exceptforcoilcoating).Notethatthecoating/printingofpailsanddrumsfallsintheMiscellaneousMetalPartsandProductssourcecategory. (#(# 0  MetalCoil Coilmanufacturingbeginswithacoilorrollofbaresheetmetalandendswithacoilofmetal N coatedononeorbothsides. (#(# 0  MetalFurniture* Thesurfacecoatingoffurnituremanufacturedfromvariousmetals.,(#(# 0  MiscellaneousMetalPartsandProducts* Thiscategoryencompassesallmetalpartsandproductsnot  @  coveredinoneoftheothercategoriesinwhichthesurfacecoatingofmetalpartsorproductsareincluded(Aerospace,AutomobileandLightdutyTrucks,BoatManufacturing,LargeAppliances,MetalCan,MetalCoil,MetalFurniture,orShipbuilding). (#(# 0  PlasticParts* Thesurfacecoatingofplasticpartsproducedbyeithermachiningfromstockplastic,or $2% castingandmolding. (#(# 0  WoodBuildingProducts* Thissourcecategoryinvolvesanyfinishedorlaminatedproductthatisusedin '( construction,eitherinteriororexterior,ofanyresidential,commercial,orinstitutionalbuilding. 'Z )(#(#  *IndicatessourcecategoriesalsosubjecttotheregulationsforVolatileOrganicCompounds(VOCs)being n)!+ developedunderSection183(e)oftheCAA.  8*",  Addoncontroldeviceefficiency Theratioofthe(pollutant)emissionsrecoveredordestroyedbyanaddonair  pollutioncontroldevicetothetotal(pollutant)emissionsthatareintroducedtothecontroldevice,expressedasapercentage. Additives Anysubstanceaddedinsmallquantitiestoanothersubstance,usuallytoimproveproperties.Examples  ( ofadditivesincludeplasticizers,fungicides,anddryers. Adhesive Asubstancecapableofholdingmaterialstogetherbysurfaceattachment.Variousdescriptiveadjectives   areusedwiththetermadhesivetoindicatecertaincharacteristics:physical(liquidadhesive,tapeadhesive),chemicaltype(silicateadhesive,resinadhesive),materialsbonded(paperadhesive),andconditionsofuse(hot-setadhesive). Alkali Anysubstancethatneutralizesacids.Alkalisarehelpfulinaqueouscleaningbyspeedingsoilremovaland x  suspension.Alkaliissynonymouswithcaustic. Alkyd Abinderbasedonresinsformedbythecondensationofpolyhydricalcoholswithpolybasicacids.They V  mayberegardedascomplexpolyesters(Thermoset). Aminoresins Resinsusedtocrosslinkpolyesters,epoxies,acrylics,andalkydstoenhancetheirdurability. 4  Asapplied Theconditionofacoatingatthetimeofapplicationtothesubstrate,includinganyaddedthinning H solvent.Multicomponentcoatingsaresuppliedasindividualcomponentsthathavetobemixedpriortoapplication. Assupplied Theconditionofacoatingaspurchasedanddeliveredtotheuser.Multicomponentcoatingsare p suppliedasseparatecomponentsandlatermixedaccordingtomanufacturersinstructions(e.g.,1:3).Themixingratioaffectsthepollutantemissionsfromthefinalcoatingproduct(i.e.,theasappliedproduct).   Binder Thesolid(non-volatile)materialinacoatingthatbindsthepigmentandadditiveparticlestogethertoform  afilm.Ingeneral,bindersareresins. Captureefficiency 󀄀Thefractionofallorganicvapors,HAPemissions,orotherpollutantsgeneratedbyaprocess v thataredirectedtoanaddonairpollutioncontroldeviceexpressedasapercentage. Cellosolve Thegenerictermforthesolventfamilyofmono-alkylethersofethyleneglycol.Forexample,a T"" widely-usedsolventisbutylcellosolve,whichchemicallyisethyleneglycolmonobutylether. Chlorinatedsolvents Organicsolventsthatcontainchlorine.Examplesinclude1,1,1-trichloroethaneand $2% methylenechloride. Clean (verb)Toremoveforeignmaterialfromasubstrate. '(  CleanAirAct(CAA) TheCleanAirAct,asamendedinNovember1990,providesthefoundationforEPAs ($!* effortstoimproveairquality.TheCleanAirAct,buildingonearlierlegislation,waspassedin1970.  n)!+ Cleaningoperation Aunitoperationinwhichasubstrateiscleaned.Thistermfocusesonwhatisbeingcleaned +#- (e.g.,dyeingequipmentcleaning +L$. Ї CleaningSolvent 󀄀Organicsolventusedforcleaning.   ClosedPipe completelyclosedpipingwithnoopeningtotheatmosphere.    Coating 󀄀Aprotective,decorative,orfunctionalfilmappliedasathinlayertoatextilesubstrateandwhichcuresto  ( formacontinuoussolidfilm.Forpurposesofthissurvey,dyes,finishes,adhesives,etc.,arebeingtreated,ingenericterms,asCoatings. Emulsion Atwo-phaseliquidsysteminwhichsmalldropletsofoneliquid(theinternalphase)areimmisciblein,  P andaredisperseduniformlythroughout,asecondcontinuousliquidphase(theexternalphase).Thiscontrastswithalatex,whichconsistsofsolidsdispersedinaliquid. Epoxies Bindersbasedonepoxyresins.Epoxycrosslinkingisbasedonthereactionoftheepoxidegroupswith x  othermaterialssuchasamines,alcohols,phenols,carboxylicacids,andunsaturatedcompounds.Alsousedasathermosetpowdercoating. Halogenatedhydrocarbons(Halogenatedsolvents) Formedbysubstitutingoneofthehalogenelements    (chlorine,bromine,orfluorine)intoachemicalcompoundtochangeboththephysicalandchemicalnaturesofthecompound.  4 HAP HazardousAirPollutant.MeansanyairpollutantlistedinorpursuanttoSection112(b)oftheCleanAir H Act.ThecurrentlistofHAPsisattachedseparately. Heat-resistantcoatings Designedtoresistdegradationuponcontinuousorintermittentexposurestoa & predeterminedelevatedtemperature.ASanDiegoAirPollutionControlDistrictrulestipulatesthatthecoatingmustwithstandtemperaturesof400$FduringnormaluseasdeterminedbyASTMMethodD-2485. :  Highvolumelowpressure(HVLP)sprayequipment Sprayequipmentthatisusedtoapplycoatingbymeansof N aspraygunthatoperatesat10.0psigofatomizingairpressureorlessattheaircap.   HoldingTank storagetankincloseproximitytothepointofgenerationwhichholdswastewaterbutdoesnot , reuseitintheprocess. High-solids Solvent-bornecoatingsthatcontaingreaterthan50%solidsbyvolumeorgreaterthan62%(69% ! ! forbakedcoatings)solidsbyweight. Hydrocarbonsolvent Asolventconsistingexclusivelyoftheelementscarbonandhydrogen.Theyareprincipally #h$ derivedfrompetroleumandcoaltar,andincludealiphatic,aromatic,andnapthenicsolvent. Hydroxides Thechemicaloppositesofacids.Alsoknownascausticsandalkalis.Examplesaresodiumhydroxide F&' andpotassiumhydroxide. MACT MaximumAchievableControlTechnology,asspecifiedinSection112oftheCleanAirAct. ($!*  Majormodifications Includeanyphysicaloroperationalchangetoanexistingfacilitywhichresultsinan 8*", increaseintheemissionratetotheatmosphereofHAPs.Typically,thesemodificationsresultinchangesinapermitorresultsintheneedtoacquireapermittoconstruct. +L$. Ї Manufacturersformulationdata Dataonamaterial(e.g.,acoating)suppliedbythematerialmanufacturer  basedonknowledgeoftheingredientsusedtomanufacturethatmaterial,ratherthanbasedontestingofthematerial.Manufacturersformulationdatamayincludeinfomrationondensity,VOCcontent,HAPcontent,solidscontent,etc. Materialbalance Acalculationbasedonconservationofmass(i.e.,themassofmaterialgoingintoanoperation r  isequaltothemassofmaterialwhichleavestheoperation).Thiscalculationisoftenusedtoestimatevolatileemissions. Permanenttotalenclosure Apermanentlyinstalledenclosurethatcompletelysurroundsasourceofemissions   suchthatallemissionsarecapturedanddischargedthroughacontroldevice.Forspecificqualifyingcriteria,seeMethod204(62FR32500)(June16,1997). Pigment Finelygroundinsolubleparticlesdispersedincoatingstoinfluencepropertiessuchascolor,corrosion B  resistance,mechanicalstrength,hardness,durability,etc.Particlesmaybenaturalorsyntheticandalsoinorganicororganic. Polyester Apolymerinwhichthemonomerunitsarelinkedbythefunctionalgroup-COO-.Polyesterhasbeen j  usedasthermoplasticpowdercoating,andasthefollowingthermosettingpowdercoatings:epoxypolyesterhybridpowder,urethanepolyesterpowder,andpolyesterTGICpowder. Polyethylenes Thermoplasticresinscomposedofpolymersofethylene(CH2CH2).Polyethylenesarenormally  translucent,tough,waxysolidsthatareunaffectedbywaterandalargerangeofchemicals.Frequentlyusedinpowdercoatings. Polymers High-molecular-weightchemicalcompounds,formedbyrepeatedlinkingofsmallerchemicalunits : calledmonomers.Polymersfromwhichfibersaremadearelongchainmoleculesinwhichmonomersarelinkedendtoendlinearly.Syntheticpolymersusedforcarpetfiberincludenylon6,6andnylon6(polyamides),polyester,polypropylene,andpolyacrylonitrile(acrylics).Inpopularterminology,polymersarealsocalledplasticsorresins. Polypropylenes Synthetic,thermoplasticpolymerusedformoldeditems,sheets,films,andfibers.FederalTrade , Commission(U.S.Government)classificationisolefin.Thepolymerismadebystereospecificpolymerizationofpropylene.Mostpolypropylenefiberissolutiondyedandsometimescontainsultravioletstabilizersforoutdooruse.Thecarpetfiberisavailableasbothbulkedandcontinuousfilamentyarnsandstapleforspunyarnproduction.Slitfilmpolypropyleneisusedinwovencarpetbacking.Theyarealsocommonlyusedinpowdercoating. Powdercoatings Anycoatingappliedasadry(withoutsolventorothercarrier),finelydividedsolidwhich #h$ adherestothesubstrateasacontinuousfilmwhenmeltedandfused. Process(Processline) Theaggregateofunitoperationsnecessaryforproducingaproduct.Theemissionsfroma F&' processincludesallsourcesofairemissions(e.g.,storage,transfer,handling,painting,andpackaging). OpenPipe Coveredtrenchorpipewithopeningstotheopenairateachendand/orthroughavent,manhole,etc. ($!*  OpenTrench uncoveredtrenchinwhichwastewaterflowsfrompointofgenerationtoanotherpoint 8*",  ResinType 󀄀Thebasicchemicalclassificationofthecoatingsolids. +L$. Ї Shelflife Thelengthoftimeacoatingmaynormallybestoredwithoutlosinganychemical/physicalproperties.  Manufacturerstypicallyspecifytheshelflife. Silicones Resinsconsistingofsilicon-oxygenlinkages,unlikeorganicresins,whichcontaincarbon.  ^  Sludge Thewastesolidsgeneratedfromanyprocess(surfacepreparation,coating,mixing,etc.)thatitisnecessary r  tohavedisposed,eitheronsiteoroffsite. Solids Thenonvolatileportionofthecoatingthatafterdryingmakesupthedryfilm.  P  Solvent Theliquidorblendofliquidsusedtodissolveordispersethefilm-formingparticlesinacoatingand d  whichevaporateduringdrying.Atruesolventisasingleliquidthatcandissolvethecoating.Solventisoftenusedtodescribeterpenes,hydrocarbons,oxygenatedcompounds,furans,nitroparaffins,andchlorinatedsolvents. Solvent-borne Coatingsinwhichvolatileorganiccompoundsarethemajorsolventordispersant.    Spotcleaningoperation Removingcontaminantssuchasdirt,grease,oil,andcoatingsbysprayingacleaning    solventorphysicallyrubbingthesubstratewithamaterialsuchasarag,paper,orcottonswabthathasbeenmoistenedwithacleaningsolvent.  4 Spraygun Adevicethatatomizesacoatingorothermaterialandprojectstheparticulatesontoasubstrate.  H  &  Temporarytotalenclosure Anenclosureconstructedonlytomeasurethecaptureefficiencyofpollutantsemitted \ fromagivensource.Forspecificqualifyingcriteria,seeMethod204(62FR32500)(June16,1997'). Thermoplastic Resincapableofbeingrepeatedlysoftenedbyheatandhardenedbycooling.Thesematerials, : whenheated,undergoasubstantiallyphysicalratherthanchemicalchange.Thermoplasticresinscanbecompletelydissolvedwithappropriatesolvents. Thermoset Resinthat,whencuredbyapplicationofheatorchemicalmeans,changesintoasubstantiallyinfusible b andinsolublematerial.Thermosettingresinswillsoftenbutwillnotdissolveinanysolvents. Unitoperation 󀄀Anindustrialoperation,classifiedorgroupedaccordingtoitsfunctioninanoperating  @  environment(e.g.,acoatingmixingvessel,acuringoven,etc.). Urethanes Materialsbasedonresinsmadebythecondensationoforganicisocyanateswithcompoundsorresins ## containinghydroxylgroups.Categoriesofpolyurethanecoatingsinclude:singlecomponentprereacted-urethanecoatings;singlecomponentmoisture-curedurethanecoatings;singlecomponentheat-curedurethanecoatings;two-componentcatalyst-urethanecoatings,two-componentpolyurethanecoatings;andone-componentnonreactivelacquer-urethanesolutioncoatings. VOC(VolatileOrganicCompound) AnycompounddefinedasVOCin40CFR51.100(s).Thisincludesany 'Z ) organiccompoundotherthanthosedeterminedbytheEPAtobean`exemptcompound. WasteCoatings coatingmaterialsfromequipmentcleaning,excesspreparedcoatingmaterials,etc.thatmustbe 8*", treatedand/ordisposed. +L$.  Wastewater Anyprocesswatersorcleaningwatersshouldbeconsideredwastewateratthepoint/timetheyleave  theprocessunit. Waterbornecoatings Coatingsinwhichwateraccountsformorethan5weightpercentofthevolatileportion.  ^  Workpractice 󀄀Specifichumanactivitiesthatleadtoareductioninemissions(orwaste)orhavethepotentialto r  doso.Theactivitiesincludeoperatortraining,managementdirectives,workproceduresortechniquesforconductingemission(orwaste)generatingoperationsorforreducingoreliminatingtheneedfororfrequencyofsuchoperations.       ֣'ѢCASNumber0  0` (#(#ChemicalNamep` (#` (# 750700  0(#(#0(#(#Acetaldehyde: (#(# 603550  0(#(#0(#(#Acetamide (#(# 750580  0(#(#0(#(#Acetonitrile ^(#(# 988620  0(#(#0(#(#Acetophenone ((#(# 539630  0(#(#0(#(#2-Acetylaminofluoreneb (#(# 1070280  0(#(#0(#(#Acrolein, (#(# 790610  0(#(#0(#(#Acrylamide (#(# 791070  0(#(#0(#(#AcrylicacidP(#(# 1071310  0(#(#0(#(#Acrylonitrile (#(# 1070510  0(#(#0(#(#AllylchlorideT (#(# 926710  0(#(#0(#(#4-Aminobiphenyl (#(# 625330  0(#(#0(#(#Anilinex (#(# 900400  0(#(#0(#(#o-AnisidineB (#(# 13322140  0(#(#Asbestos| (#(# 714320  0(#(#0(#(#Benzene(includingbenzenefromgasoline)F (#(# 928750  0(#(#0(#(#Benzidine (#(# 980770  0(#(#0(#(#Benzotrichloridej (#(# 1004470  0(#(#0(#(#Benzylchloride4(#(# 925240  0(#(#0(#(#Biphenyln(#(# 1178170  0(#(#0(#(#Bis(2-ethylhexyl)phthalate(DEHP)8(#(# 5428810  0(#(#0(#(#Bis(chloromethyl)ether(#(# 752520  0(#(#0(#(#Bromoform\(#(# 1069900  0(#(#0(#(#1,3-Butadiene1&(#(# 566270  0(#(#0(#(#Calciumcyanamide`(#(# 1056020  0(#(#0(#(#Caprolactam(Removed6/18/96,61FR30816)*(#(# 1330620  0(#(#0(#(#Captan(#(# 632520  0(#(#0(#(#CarbarylN(#(# 751500  0(#(#0(#(#Carbondisulfide(#(# 562350  0(#(#0(#(#CarbontetrachlorideR(#(# 4635810  0(#(#0(#(#Carbonylsulfide (#(# 1208090  0(#(#0(#(#Catechol v(#(# 1339040  0(#(#0(#(#Chloramben!@ (#(# 577490  0(#(#0(#(#Chlordanez" !(#(# 77825050  0(#(#ChlorineD#"(#(# 791180  0(#(#0(#(#Chloroaceticacid$#(#(# 5322740  0(#(#0(#(#2-Chloroacetophenone$h$(#(# 1089070  0(#(#0(#(#Chlorobenzene%2%(#(# 5101560  0(#(#0(#(#Chlorobenzilatel&&(#(# 676630  0(#(#0(#(#Chloroform6''(#(# 1073020  0(#(#0(#(#Chloromethylmethylether(((#(# 1269980  0(#(#0(#(#Chloroprene(Z )(#(# 13197730  0(#(#Cresols/Cresylicacid(isomersandmixture))$!*(#(# 954870  0(#(#0(#(#o-Cresol^*!+(#(# 1083940  0(#(#0(#(#m-Cresol(+",(#(#   +#- CASNumber0  0` (#(#ChemicalNamep` (#` (# 1064450  0(#(#0(#(#p-Cresol: (#(# 988280  0(#(#0(#(#Cumene (#(# 947570  0(#(#0(#(#2,4-D,saltsandesters ^(#(# 35470440  0(#(#DDE ((#(# 3348830  0(#(#0(#(#Diazomethaneb (#(# 1326490  0(#(#0(#(#Dibenzofurans, (#(# 961280  0(#(#0(#(#1,2-Dibromo-3-chloropropane (#(# 847420  0(#(#0(#(#DibutylphthalateP(#(# 1064670  0(#(#0(#(#1,4-Dichlorobenzene(p) (#(# 919410  0(#(#0(#(#3,3-DichlorobenzideneT (#(# 1114440  0(#(#0(#(#Dichloroethylether(Bis(2-chloroethyl)ether) (#(# 5427560  0(#(#0(#(#1,3-Dichloropropenex (#(# 627370  0(#(#0(#(#DichlorvosB (#(# 1114220  0(#(#0(#(#Diethanolamine| (#(# 1216970  0(#(#0(#(#N,N-Diethylaniline(N,N-Dimethylaniline)F (#(# 646750  0(#(#0(#(#Diethylsulfate (#(# 1199040  0(#(#0(#(#3,3-Dimethoxybenzidinej (#(# 601170  0(#(#0(#(#Dimethylaminoazobenzene4(#(# 1199370  0(#(#0(#(#3,3'-Dimethylbenzidinen(#(# 794470  0(#(#0(#(#Dimethylcarbamoylchloride8(#(# 681220  0(#(#0(#(#Dimethylformamide(#(# 571470  0(#(#0(#(#1,1-Dimethylhydrazine\(#(# 1311130  0(#(#0(#(#Dimethylphthalate&(#(# 777810  0(#(#0(#(#Dimethylsulfate`(#(# 5345210  0(#(#0(#(#4,6-Dinitro-o-cresol,andsalts*(#(# 512850  0(#(#0(#(#2,4-Dinitrophenol(#(# 1211420  0(#(#0(#(#2,4-DinitrotolueneN(#(# 1239110  0(#(#0(#(#1,4-Dioxane(1,4-Diethyleneoxide)(#(# 1226670  0(#(#0(#(#1,2-DiphenylhydrazineR(#(# 1068980  0(#(#0(#(#Epichlorohydrin(l-Chloro-2,3-epoxypropane) (#(# 1068870  0(#(#0(#(#1,2-Epoxybutane v(#(# 1408850  0(#(#0(#(#Ethylacrylate!@ (#(# 1004140  0(#(#0(#(#Ethylbenzenez" !(#(# 517960  0(#(#0(#(#Ethylcarbamate(Urethane)D#"(#(# 750030  0(#(#0(#(#Ethylchloride(Chloroethane)$#(#(# 1069340  0(#(#0(#(#Ethylenedibromide(Dibromoethane)$h$(#(# 1070620  0(#(#0(#(#Ethylenedichloride(1,2-Dichloroethane)%2%(#(# 1072110  0(#(#0(#(#Ethyleneglycoll&&(#(# 1515640  0(#(#0(#(#Ethyleneimine(Aziridine)6''(#(# 752180  0(#(#0(#(#Ethyleneoxide(((#(# Ѐ964570  0(#(#0(#(#Ethylenethiourea(Z )(#(# 753430  0(#(#0(#(#Ethylidenedichloride(1,1-Dichloroethane))$!*(#(# 500000  0(#(#0(#(#Formaldehyde^*!+(#(# 764480  0(#(#0(#(#Heptachlor(+",(#(#   +#- CASNumber0  0` (#(#ChemicalNamep` (#` (# 1187410  0(#(#0(#(#Hexachlorobenzene: (#(# 876830  0(#(#0(#(#Hexachlorobutadiene (#(# 774740  0(#(#0(#(#Hexachlorocyclopentadiene ^(#(# 677210  0(#(#0(#(#Hexachloroethane ((#(# 8220600  0(#(#0(#(#Hexamethylene-1,6-diisocyanateb (#(# 6803190  0(#(#0(#(#Hexamethylphosphoramide, (#(# 1105430  0(#(#0(#(#Hexane (#(# 3020120  0(#(#0(#(#HydrazineP(#(# 76470100  0(#(#Hydrochloricacid (#(# 76643930  0(#(#Hydrogenfluoride(Hydrofluoricacid)T (#(# 77830640  0(#(#Hydrogensulfide (#(# 1233190  0(#(#0(#(#Hydroquinonex (#(# 785910  0(#(#0(#(#IsophoroneB (#(# 588990  0(#(#0(#(#Lindane(allisomers)| (#(# 1083160  0(#(#0(#(#MaleicanhydrideF (#(# 675610  0(#(#0(#(#Methanol (#(# 724350  0(#(#0(#(#Methoxychlorj (#(# 748390  0(#(#0(#(#Methylbromide(Bromomethane)4(#(# 748730  0(#(#0(#(#Methylchloride(Chloromethane)n(#(# 715560  0(#(#0(#(#Methylchloroform(1,1,1-Trichloroethane)8(#(# 789330  0(#(#0(#(#Methylethylketone(2-Butanone)(#(# 603440  0(#(#0(#(#Methylhydrazine\(#(# 748840  0(#(#0(#(#Methyliodide(Iodomethane)&(#(# 1081010  0(#(#0(#(#Methylisobutylketone(Hexone)`(#(# 6248390  0(#(#0(#(#Methylisocyanate*(#(# 806260  0(#(#0(#(#Methylmethacrylate1(#(# 6340440  0(#(#0(#(#MethyltertbutyletherN(#(# 1011440  0(#(#0(#(#4,4-Methylenebis(2-chloroaniline)(#(# 750920  0(#(#0(#(#Methylenechloride(Dichloromethane)R(#(# 1016880  0(#(#0(#(#Methylenediphenyldiisocyanate(MDI) (#(# 1017790  0(#(#0(#(#4,4'-Methylenedianiline v(#(# 912030  0(#(#0(#(#Naphthalene!@ (#(# 989530  0(#(#0(#(#Nitrobenzenez" !(#(# 929330  0(#(#0(#(#4-NitrobiphenylD#"(#(# 1000270  0(#(#0(#(#4-Nitrophenol$#(#(# 794690  0(#(#0(#(#2-Nitropropane$h$(#(# 6849350  0(#(#0(#(#N-Nitroso-N-methylurea%2%(#(# 627590  0(#(#0(#(#N-Nitrosodimethylaminel&&(#(# 598920  0(#(#0(#(#N-Nitrosomorpholine6''(#(# 563820  0(#(#0(#(#Parathion(((#(# 826880  0(#(#0(#(#Pentachloronitrobenzene(Quintobenzene)(Z )(#(# 878650  0(#(#0(#(#Pentachlorophenol)$!*(#(# 1089520  0(#(#0(#(#Phenol^*!+(#(# 1065030  0(#(#0(#(#p-Phenylenediamine(+",(#(#   +#- CASNumber0  0` (#(#ChemicalNamep` (#` (# 754450  0(#(#0(#(#Phosgene: (#(# 78035120  0(#(#Phosphine (#(# 77231400  0(#(#Phosphorus ^(#(# 854490  0(#(#0(#(#Phthalicanhydride ((#(# 13363630  0(#(#Polychlorinatedbiphenyls(Aroclors)b (#(# 11207140  0(#(#1,3-Propanesultone, (#(# 575780  0(#(#0(#(#beta-Propiolactone (#(# 1233860  0(#(#0(#(#PropionaldehydeP(#(# 1142610  0(#(#0(#(#Propoxur(Baygon) (#(# 788750  0(#(#0(#(#Propylenedichloride(1,2-Dichloropropane)T (#(# 755690  0(#(#0(#(#Propyleneoxide (#(# 755580  0(#(#0(#(#1,2-Propylenimine(2-Methylaziridine)x (#(# 912250  0(#(#0(#(#QuinolineB (#(# 1065140  0(#(#0(#(#Quinone| (#(# 1004250  0(#(#0(#(#StyreneF (#(# 960930  0(#(#0(#(#Styreneoxide (#(# 17460160  0(#(#2,3,7,8-Tetrachlorodibenzo-p-dioxinj (#(# 793450  0(#(#0(#(#1,1,2,2-Tetrachloroethane4(#(# 1271840  0(#(#0(#(#Tetrachloroethylene(Perchloroethylene)n(#(# 75504500  0(#(#Titaniumtetrachloride8(#(# 1088830  0(#(#0(#(#Toluene(#(# 958070  0(#(#0(#(#2,4-Toluenediamine\(#(# 5848490  0(#(#0(#(#2,4-Toluenediisocyanate&(#(# 955340  0(#(#0(#(#o-Toluidine`(#(# 80013520  0(#(#Toxaphene(chlorinatedcamphene)*(#(# 1208210  0(#(#0(#(#1,2,4-Trichlorobenzene(#(# 790050  0(#(#0(#(#1,1,2-TrichloroethaneN(#(# Ѐ790160  0(#(#0(#(#Trichloroethylene(#(# 959540  0(#(#0(#(#2,4,5-TrichlorophenolR(#(# 880620  0(#(#0(#(#2,4,6-Trichlorophenol (#(# 1214480  0(#(#0(#(#Triethylamine v(#(# 15820980  0(#(#Trifluralin!@ (#(# 5408410  0(#(#0(#(#2,2,4-Trimethylpentanez" !(#(# 1080540  0(#(#0(#(#VinylacetateD#"(#(# 5936020  0(#(#0(#(#Vinylbromide$#(#(# 750140  0(#(#0(#(#Vinylchloride$h$(#(# 753540  0(#(#0(#(#Vinylidenechloride(1,1-Dichloroethylene)%2%(#(# 13302070  0(#(#Xylenes(isomersandmixture)l&&(#(# 954760  0(#(#0(#(#o-Xylenes6''(#(# 1083830  0(#(#0(#(#m-Xylenes(((#(# 106420  0(#(#0(#(#p-Xylenes(Z )(#(# 00  0(#(#0(#(#AntimonyCompounds)$!*(#(# 00  0(#(#0(#(#ArsenicCompounds(inorganicincludingarsine)^*!+(#(# 00  0(#(#0(#(#BerylliumCompounds(+",(#(#   +#- CASNumber0  0` (#(#ChemicalNamep` (#` (# 00  0(#(#0(#(#CadmiumCompounds: (#(# 00  0(#(#0(#(#ChromiumCompounds (#(# 00  0(#(#0(#(#CobaltCompounds ^(#(# 00  0(#(#0(#(#CokeOvenEmissions ((#(# 00  0(#(#0(#(#CyanideCompounds1b (#(# 00  0(#(#0(#(#Glycolethers2, (#(# 00  0(#(#0(#(#LeadCompounds (#(# 00  0(#(#0(#(#ManganeseCompoundsP(#(# 00  0(#(#0(#(#MercuryCompounds (#(# 00  0(#(#0(#(#Finemineralfibers3T (#(# 00  0(#(#0(#(#NickelCompounds (#(# 00  0(#(#0(#(#PolycylicOrganicMatter4x (#(# 00  0(#(#0(#(#Radionuclides(includingradon)5B (#(# 00  0(#(#0(#(#SeleniumCompounds| (#(# NOTE:Foralllistingsabovewhichcontaintheword"compounds"andforglycolethers,thefollowingapplies:Unlessotherwisespecified,theselistingsaredefinedasincludinganyuniquechemicalsubstancethatcontainsthenamedchemical(i.e.,antimony,arsenic,etc.)aspartofthatchemical'sinfrastructure.1X'CNwhereX=H'oranyothergroupwhereaformaldissociationmayoccur.Forexample,KCNorCa(CN)2 8 2(Underreview)3(Underreview)4(Underreview)5Atypeofatomwhichspontaneouslyundergoesradioactivedecay.