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X5 7 9 1Gpxlm9mHairqShort Arial cke?redtop leftTim esConn_ectorF[Normal0"$ 8pt 1 !. arr\endG"$"c>% textG !stoDuratione/sourcesPro sDoOu#.5$18 Dynamicd'visPemkStylt)Depth#Routing#r."LTo1ClearanceX J#".12i?$3Y+<2w1r>8Nod 9t-0l?R3!UniOvers&Pi3Gridd0+2 BlockSiz)0;Y#Aven{ue35n?704(47L\=0Or.6=Y"C  trolsAsInputsS=3 0#C1JumpgEP[OnDIr\80<1\88<1(Or.7O800B-0O80O438O539A?a5b/.16QnSSi6Q33P~P{PaPEP,PP3ܡPáPPPPPvP]PLP1P$P P3P֪PPPPwPfPKP:PP P3`````````j`V`>`0`!```3 `I`I`I`I`I`I`xI`hI`XI`GI`4I`$I`I`3`Ӆ``````r`d`U`G`<`-`` `R M CUgy%"3E5Fw'(. .$!6   3770/DB1- C598=> / :"$#/)/;/M/_/j//////*-{,}) 824Yb5?&>+ #0/ 1g,g---%- $+c4g+k+c-- "-%---- %---%- $-- "-%----%---%- $~-- "-%---- %XDX8X3---%- $T5X,\5T5-- "-%-$*RR * *R-- "-%---- %```---%- $d` \d-- "-%---- %B BB---%- $>BF>-- "-%----%`D`'---%- $\)` d)\)-- "-%---- %..---%- $  -- "-%-"$prw~~wrp-- "-%-"$4g6_;YBUJUQYV_XgVoQuJxBx;u6o4g-- "-%- $&-- "-%----%-- "-%- $XF,j,X-- "-%- $B0TB-- "-%- $`N r `-- "-%- $--DocumentSummaryInformation8PagesMastersPage-1 ConnectorProcessUniversal connectorDynamic connector0dlt_VPID_PREVIEWS_PID_LINKBASE A  METAFILEPICTT`T2    (  "-%-$Gh?2Ml|fS&CP8{0,,0) 8S C| S f |  , G _ t ? h     ? j  t _ G 2, T s   | S ) {P&lsMT22 j?- "-YJ Arial-"Systemn- . - ! Conditioned ! SubstrateW-  "-%-$(nnQ(Q(---- . - !Coating}!Application andE ! Flashoff Area -  "-%-$ R R Q Q ---- . - ! Drying OvenE-  "-%-$El$n$t$}$$p$J$&$$$%A%e%%o%b%Y&S.&QX&S&Y&b&o&'=']'{'''&'J'p'''''='f'''''"{'B]'`='z'&&&&X&.&&%%%e%A%%z$`$B$"$$$}$t$fn$=l$---- . - !Coated % ! Substrate$-  "-%-f$1 )6FiZSp?/"3O"j/?Si,Hc{jO3pZF{6c)H ,--{@ Arial-- . -!LW--- . -!= Potential HAP Air Emission--- . -!(= Liquid Waste Potentially Contaning HAP1-  "-%-$: TT : : T---- . - !Coating` ! Preparation(- -  "-%---- % f   "---%- $ ( I --  "-%---- %n=---%- $ I--  "-%---- %R _"$---%- $$l$$I$--  "-%----% S TS S 4---%- $AAA--  "-%---- % T  ---%- $Q Q--  "-%---- %:   ---%- $h   h  --  "-%----%---%- $L--  "-%---- %Q---%- $%--  "-%-$ R R  ---- . - ! Curing Oven-  "-%---- %  ---%- $  y  --  "-%---- %8 8] 8 ---%- $) 8 n) ) --  "-%----%Q---%- $yy--  "-%---- %R .&.&4---%- $%A.&d&A%A--  "-%-f$1-  %9Ozhj]TNLNT.]Ijazw - J g    w a I .       h O 9 %   g J - ---- . -!LWU p-  "-%-f$1  iL0'7Kaz$@[s0Li&s9[I@V$`fhf`VzIa9K&7'  ---- . -!LW-  "-%- $OO--0 Arial-- . -!HAPe-  "- %---- %--  "- %- $%%-- -( Arial- - . - !HAPu!2-  "- %- $8F W  8F -- -- - . - !HAP% !4 !-  "- %- $-- -- - . - !HAPY!3[-  "- %- $ -   - -- -- - . - !HAP G !1p -Page of & Page of &i., ii., iii.,Level 1Level 2Level 3Level 4Level 56#B4Quick i) c  )0 c-(,+&OLE 2.0 Box <=8C HKKKKgg' dxdP Pd(3$ !    K(  _vs+@0,jx#  ` @E-wd-xvyt+C3/j|= x ` @E= md#u 2y  K(  _vo+@0,jx#  ` @E-wd-xvyp+C3/j|=  ` @E=  md u 2 y 3"  _@  INSTRUCTIONS  @ FORMAGENERALFACILITYINFORMATION  3"  _@^q^iXXPage  7  ڀof  30  #qXX^i=#xhH  Z6Times New Roman Regular 3"  ݛ_@3 3 XXPage  7  ڀof  30  #XX># 3"  _@  INSTRUCTIONS  @ FORMAGENERALFACILITYINFORMATION  3"  _@- - - u^iXXPage  7  ڀof  30  #uXX^i=#xhH  Z6Times New Roman Regular 3"  ݛ_@  INSTRUCTIONS  @]]FORMAGENERALCOATINGOPERATIONSINFORMATION ((3/Q$ !   d !  ݛ_XXLBL֣  LUL84dd8ќThepurposeofthissurveyistogatherinformationoncordtreatingandsurfacecoatingoperationstosupportthe [ developmentofMaximumAchievableControlTechnology(MACT)StandardsfortheemissionsofHazardousAirPollutants(_ԢHAPs_)fromtheFabricPrinting,Coating,andDyeingsourcecategory. Thisquestionnairepackethas   beendevelopedspecificallyfornontirecordtreatingandsurfacecoatingoperations.PleasenotethattirecordmanufacturingprocessesarecoveredundertherubbertiremanufacturingindustryMACTstandardandarenotincludedinthissurvey.Subsequentuseoftheterm cordtreatingandsurfacecoating M  operationsinthisquestionnairereferstonontiretextilecoatingoperations(e.g.,beltsandhoses). TheEPA   willusethecollectedinformationtoevaluatethetypesofprovisionsneededtolimitHAPemissionsfromcordtreatingandsurfacecoatingandassociatedoperationsandtoestimatetheimpactsofregulatoryoptions. HowtoDetermineWhichFormsandQuestionsAreApplicabletoYourFacility  ?   DEFINITIONS  x   Majorsource Anystationarysourceorgroupofstationarysourceslocatedwithinacontiguousareaandunder g  commoncontrolthatemitsorhasthepotentialtoemitconsideringcontrols,intheaggregate,10tonsperyearormoreofanyhazardousairpollutantor25tonsperyearormoreofanycombinationofhazardousairpollutants. Syntheticminorsource Anystationarysourceorgroupofstationarysourceslocatedwithinacontiguousareaand 4 undercommoncontrolthathasthephysicalandoperationalcapabilitytoemitmajoramountsofhazardousairpollutants,butisnotconsideredamajorsourcebecausetheowneroroperatorhasacceptedanenforceablelimit. Minor/areasource Anystationarysourceorgroupofstationarysourceslocatedwithinacontiguousareaand \ undercommoncontrolthatdoesnothavethephysicaloroperationalcapacitytoemitmajoramountsofhazardousairpollutants(evenifthesourceownerandregulatoryagencydisregardanyenforceablelimitations).Foreachfacilitywithcordtreatingand/orsurfacecoatingprocesses,allformsandquestionsshouldbefilledoutexceptinthecasesexplainedbythefollowingdirections:4c  4c "0    Ifyourfacilityhasaminor/areasourceTitleVclassificationforHAP(responsetoQuestion11onForm = A),thenonlyresponsestoFormAGeneralFacilityInformation,Questions1thru12arerequired.DonotcompleteotherForms.4c ݌ (#(# Ќ  4c  4c7 "0    IfyourfacilityhasamajorsourceorsyntheticminorsourceTitleVclassificationforHAP(responseto e" ! Question11onFormA)andnoneoftheHAPcontainingmaterial/materialgroups(reportedinFormB)youuseforfabriccoatingandassociatedprocessesatthisfacilitycontainanyHAPconstituentsatconcentrationsgreaterthan1%,or0.1%foracarcinogen(responsetoQuestion5onFormB),thenonlyresponsestoFormAGeneralFacilityInformationandFormBMaterialDataarerequired.DonotcompleteotherForms.4c7 R ݌ (#(# Ќ  4c  4c"0    SomeFormsorspecificquestionsinaFormmaynotbeapplicabletoyoubecauseofthespecificnatureof '( youroperationsatthisfacility.Insuchcases,simplymakeanoteontopoftheFormornexttothequestion,statingitasbeingNotApplicable.Forexample,ifyouhavenotinstalledanyaddoncontrol )$!* devicestocontrolemissionsfromcordtreatingandsurfacecoatingorassociatedoperations,thenFormCwillnotbeapplicable.4c݌ (#(# Ќ   +#- _Pleasenotethatyouaretoprovideaseparateresponsepackageforeachfacilityinyourcompanydoingcordtreatingorsurfacecoating. OtherSurfaceCoatingMACTStandards   ^ ̢MACTstandardsarealsobeingdevelopedfor8othersurfacecoatingcategories(seefirstpageofAttachment1),besidestheFabricPrinting,Coating,andDyeingMACT.AfacilitycanpotentiallybecoveredbymorethanoneϢMACTstandard.However,forthisquestionnaire,youareonlytoprovideinformationonyourcordtreatingandsurfacecoating(andsupporting)operations.TheonlyexceptionsaresomequestionsinFormA,forwhichspecificinstructionsareprovided. ASeparateResponsePackageNeededfromeachFabricCoatingFacility     EPArequiresyoutosubmitaseparateresponsepackageforeverycordtreatingandsurfacecoatingfacilityinyourcompany,whethertheyarefilledoutbythefacilitiesthemselvesoratthecorporatelevel.However,onlyonecopyhasbeensenttoyourcompany,addressedtotheCorporateEnvironmentalOfficial.Thecorporateofficeisresponsibleforcoordinatingresponsesfromallcordtreatingandsurfacecoatingfacilitiesinthecompany.EPAhasnotsentquestionnairestoeveryindividualfacilityinyourcompanysoastoalertyourcorporateofficeofthisdatacollectioneffort,toallowcompaniestoemploytheirownmeansofcoordinatingresponsesfromallcoveredfacilities,andtoensurethatindividualfacilitiesarenotmissed. GuidelinesforassigninguniqueFacilityTrackingNumbers   GuidelinesonhowtoassignandusetheFacilityTrackingNumbersareasfollows:̀ b   b'0    Eachresponse(oneperfacility/plant)needsauniqueFacilityTrackingNumber.Youhavebeenassigned K aninitialFacilityTrackingNumber,whichisonthemailinglabelandonthecoverlettersentwiththisquestionnaire. b'B݌ (#(# Ќ   b   b0    Ifyouarereportingforonefacility,simplyusethisassignedFacilityTrackingNumber.Ifyouare s reportingformorethanonefacility,addalettertotheendoftheassignedFacilityTrackingNumbertocreateauniqueID.Forexample,iftheassignedTrackingNumberisABC001,andyouarereportingforthreefacilities,theirindividualTrackingNumberswouldbeABC001A,ABC001B,andABC001C. b݌ (#(# Ќ   b   b0    TheFacilityTrackingNumberhastobenotedon everypage ofyourresponsepackage. b݌e" !(#(# Ќ   ## FormatoftheQuestionnaire  [ Thecordtreatingandsurfacecoatingquestionnaireiscomposedof9Forms(AthroughI)andstepbystepinstructionsareprovidedtogowitheachForm.PleaserefertotheseinstructionswhilecompletingtheForms.Broadly,these9Formsaredesignedtocollectthefollowinginformation:*w657ddd Xdd Xdd X(#(#w,dd ,dd ,` dd +  5   InformationonyourfacilityandHAPemissions: (5{ 5 (FormA (5{ 5 (A:GeneralCoatingOperations̀Information %E 5 %WhatHAPcontainingmaterialsyouareusinginfabriccoatingandsupportingoperations(e.g.,cleaning): %m  %FormB %H  %B:HAPContainingMaterialπData %m %WhereandhowtheseHAPcontainingmaterialsarebeingusedandresultingtypesandquantitiesofHAPsbeingemitted: %:  %FormsDthroughI %:  %D:CoatingApplicationUnitsE:SubstratePreparationF:StorageG:MixingOperationsH:CleaningActivitiesI:WasteandWastewater ,5b  ,IfandhowHAPemissionsarecontrolled: ,55 ,FormC ,55 ,C:ControlDevices&  5 &FormsAandIneedtobefilledoutonlyonceforeachresponse.However,foreachoftheotherForms,youmayhavetofilloutmorethanonecopy,dependinguponthenatureofyouroperations.YouwillneedtocopytheseForms,asneeded,foryourfacility.Forexample,aseparatecopyoftheHAPContainingMaterialDataForm(B)hastobecompletedforeveryHAPcontainingmaterialtypeyouuseinyourfacility.IfyoucannotfitinyourresponseinthespaceprovidedinanyForm,pleaseusecopiesofthestandardCommentSheetprovided.ThereisaspaceprovidedatthetopofeachFormwhereyouneedtoindicatetheFacilityTrackingNumber(describedonthepreviouspage).Sinceeverypageofyourresponseneedstohavethisnumber,youwillprobablysavetimeandeffortbyenteringtheTrackingNumberatthetopoftheFormspriortocopyinganyForm.ManyFormsconsistofmorethanonepage,andpagenumbersareindicatedatthetopofeachpage.Todistinguisheachindividual copyofeachForm,aspacehasbeenprovidedtoindicatea Copynumberandthetotalnumber !2( ofcopiesforanyparticularForm.Forexample,youmayhave4copiesofFormD,eachdescribing1of4coatingapplicationunits.PleaseuseaseparateCommentsSheet(asneeded)foreachFormorcopyofaFormyoucomplete(e.g.,forFormBCopy2of6).However,youcanusethesameCommentsheetfordetailingmorethanonequestionfromthesameForm(andcopy).Pleaseensurethatyouproperlyreferenceeachrelevantquestionagainstyourcomment(s).IfmorethanoneCommentsSheetisneededforanadequateresponse,pleasenumberandindicatethetotalnumberofpagesofCommentsSheetsusedforthatparticularcomment.Forourtrackingpurposes,question14inFormAalsoasksthatyouindicatethetotalnumberofCommentsheetsusedinyourresponsepackage._  q)!2 EPleaseusethisFormtoprovidegeneralinformationonyourfacility.Onlyinformationoncordtreatingandsurfacecoatingandassociatedoperationsisneeded,unlessotherwisenoted(e.g.,inquestions4,9,and12).Pleasedonotcombineinformationonmorethanonefacility.Youneedtofilloutaseparateresponsepackageforeverycordtreatingandsurfacecoatingfacilityinyourcompany.Ifyouhavenotdonesoalready,pleaseseeOverallInstructionsonhowtoselectaFacilityTrackingNumberanduseofCommentSheets.Pleaseanswerallquestionsunlessnotapplicabletoyourfacilityoroperations,aspercriteriaprovidedintheOverallInstructions.Allinformationshouldbeforthereportingyear. InstructionsforSpecificItems  G  Questions13. 0 ` x ` (#` (# 0  FacilityName;Location;CorporateOwner: 󀀀Fillincompleteidentifyingandcontactinformationfor B  thefacilitywherethecordtreatingorsurfacecoatingoperationislocatedandthecorporateowner,asspecified.Corporatesales(question3.f)shouldbeprovidedforthereportingyear. (#(# 4.0  FacilityDescription (Describeoperationsofentireplant)j (#(# 0  a.Provideabriefdescriptionofthefacility,includinggeneralpurpose,typesofprocessesthatareperformedatthislocation,productsmade,andotherinformationdiscussingtheoperationsofthefacility.PleaseprovideadditionaldetailsonaCommentsheetforthisform. (#(# 0  b. Dun&BradstreetNumber: The9characterDun&Bradstreetidentifierforthisfacility.Ifunknown & enter Unknown.S(#(# 0  c. SARATRIFacilityID.: TheSuperfundAmendmentsand_ԢReauthorization_ԀAct(SARA)ToxicsRelease  Inventory(TRI)FacilityID.numberthatappearsonFormsR.ThisinformationallowsEPAtocrossreferencetothe_ԢTRIS_Ԁdatabase.IfthisfacilityisnotrequiredtofilloutFormR,enter N/A.{(#(# 0  d. NumberofFacilityEmployees: Thetotalnumberofproductionpersonnelemployedatthefacility  (notlimitedtocoatings)inFullTimeEquivalents(_ԢFTEs_)._ԢFTEs_Ԁarecalculatedbydividingthetotalnumberofmanhoursworkedatafacilitybythenumberofhoursexpectedfromafulltimeemployee,typically2,000hours/year.Theequationbelowdemonstratesa_ԢFTE_Ԁcalculation. (#(# e9*'/` p * `Ea"xtd 7" e (#(#     (#(#0  e. NumberofFacilityCordTreatingandSurfaceCoatingEmployees: Totalfacilityproduction )&' employees(_ԢFTEs_)involvedincordtreatingandsurfacecoatingandassociatedoperations(suchascleaning,substratepreparation,etc.).Seetheexplanationof_ԢFTE_Ԁforitem4d.Ifanemployee'sdutiesaresplitbetweencoatingandotherduties,usetheproportionofhoursspentonthecoatinglinetocalculate_ԢFTEs_. (#(# 5.0  ProductDescription: Theprincipalproduct(s)madeorservicedatthisfacility(e.g.,belts,hosesor *#- intermediateproductsthatareusedtofabricatetheseorotherenduseproducts). (#(#  y,%/ 0  SIC/_ԢNAICS_ԀCodes: TheserefertotheStandardIndustrialClassificationcodes(1987)andtheir c replacements,theNorthAmericanIndustrialClassificationSystemcodes.FormoreinformationonSICand_ԢNAICS_Ԁcodes,visitthefollowingInternetsite:http://www.census.gov/epcd/www/naics.html (#(# 0  EndUseProduct: Checkeitherthe Yesor Nocheckboxiftheprincipalproductwillbesoldonthe  ( marketasafinishedgood;ifthisproductisanintermediateinthemanufactureofafinalproduct,answer U   No.Iftheproductisan intermediate,notethenameaswellasthefinalproduct(s)inwhichthe   intermediateproductmanufacturedinthisfacilityisused(useaCommentsheet,ifneeded). (#(# 6(ad).0  TechnicalContact: Pleaseprovidetheinformationrequestedontheperson(eitherfortheCorporate }  Ownerorfortheindividualfacility)whoisknowledgeableabouttechnicalinformationforthefacility(emissions,controldevices,coatings,processes,etc.)andshouldbeconsultedifquestionsariseinanalysisofthisresponse. (#(# #7.0  GeographicCoordinates: Pleaseprovidethelatitudeandlongitudeforthecenterofthefacility,indicating o  degrees,minutes,andseconds.Iflatitudeandlongitudearenotavailable,_ԢUTM_ԀcoordinatescanbeprovidedonaCommentSheetforthisform. (#(# $)  $)3A#8  .0    ReportingYear: Theyearofrecordfortheplantthatyouareusingtoprovideinformationforthis 4 questionnaire.Datafortheyear1997isexpected;pleaseprovideanexplanationonaCommentsSheetforthisformtodescribewhyanotheryearwaschosenif1997wasnotused.Unlessotherwisenoted,youareexpectedtocompletealltheinformationinthesurveyforthereportingyearyouselecthere.Alsoindicatewhetherinformationisbeingreportedforthefiscalyearorcalendaryear.$)3ANA#ی (#(# Ќ  9.0  SurfaceCoatingCategory: Thisquestionistodeterminewhetheryoucouldpotentiallybecoveredby S morethanonesurfacecoatingMACT.Pleasecheckallsurfacecoatingoperationsthatyoumaybedoingatthisfacility.Pleasenote,however,thatthedetailsrequestedineveryotherformofthissurveyareonlyforcordtreatingandsurfacecoatingoperations.RefertothefirstpageofAttachment1fordefinitionsofallthecoatingcategories. (#(# 10.0  OtherRegulatoryRequirements: (#(# 0  a.PleaselistallNSPSorotherMACTStandardsthatareapplicabletothisfacility.Iftherearenone,enter  @   None.m! !(#(# 0  b. _ԢLAER_ԀDeterminations: Indicateifa_ԢLAER_Ԁdeterminationhasbeenmadeonanyofthesurfacecoating ## operations,andifsothedateofthemostrecent_ԢLAER_Ԁdetermination.PleasealsolistonaCommentssheetforthisformthecoatingoperation(s)affectedandtheappropriatedate(s). (#(#  0  DEFINITION: _ԢLAER_Ԁ(Lowestachievableemissionrate) PursuanttoSection171(1)oftheCleanAir )&' Act,_ԢLAER_Ԁisthatrateofemissionswhichreflects: (#(# 0  0` (#(#themoststringentemissionlimitationwhichiscontainedintheimplementationplanofanyState ($!* forsuchclassorcategoryofsources,unlesstheowneroroperatoroftheproposedsourcedemonstratesthatsuchlimitationsarenotachievable;or ` (#` (# 0  0` (#(#themoststringentemissionlimitationwhichisachievedinpracticebysuchclassorcategoryof +L$. source,whicheverismorestringent.y,%/` (#` (# Ї0  & ( Innoevent,however,shalltheapplicationofthistermpermitaproposednewormodifiedsourcetoemitanypollutantinexcessoftheamountallowableunderapplicablenewsourcestandardsofperformance.Areasofthecountrythathavenotattainednationalambientairqualitystandardsmayrequire_ԢLAER_Ԁonnewsourcesofpollution.'(cL (#(# 11.0  TitleVStatus: IndicateifyourfacilityhassubmittedorispreparinganapplicationforaTitleVPermitfor U  hazardousairpollutant(_ԢHAPs_)fromyourStateorlocalregulatoryagency.Pleasenotethatweareonlyrequestinginformationon_ԢHAPs_,andnotonTitleVdeterminationsmadeonthebasisofemissionsofcriteriapollutants.Ifyouarenotsure,checktheboxmarked Unknown.Alsoprovideabriefdescription  P ofthebasisfordeterminingtheTitleVclassification(e.g.F,FforwhichHAPpollutant(s)isthefacilityamajorsource)andwhetherornotanycolocatedactivitiesatthefacilityinfluencetheTitleVstatus. (#(# 12.0  FacilityEmissions: Thisquestionpertainstototalfacilityemissionsandnotlimitedtothoseassociated x  withcordtreatingandsurfacecoating.Thisinformationisneededbecausedeterminationofwhetherornotthisfacilityisamajorsourceisdoneonthebasisoftotalfacilityemissions.Pleaselistthetotalactualemissionsfromthefacilityforthereportingyear.Providefacilitywidetotalsfor_ԢHAPs_,andforeachindividualHAPemittedat>0.5tons/year.PleaserefertothedefinitionsinAttachment1andthelistof_ԢHAPs_ԀinAttachment2.Alsoprovidefacilitywidepermitlimitations(ifany)onemissionsofanyHAP,andthemaximumdesigncapacityemissions(seedefinitionbelow). (#(# 0  DEFINITION: MaximumDesignCapacityEmissionsThesearetheemissionspossiblewhenoperating + allequipmentatitsmaximumdesigncapacityonafulloperationalschedule(upto8,760hrs/year),andutilizingmaterialswiththehighestHAPcontentcurrentlyinuse.NoteinaCommentsheetforthisformtheassumptionsandexamplecalculationsusedtoarriveattheenteredvalue. (#(# 13.&  0  CordTreatingandSurfaceCoatingMaterialUsage: Column1categorizesmaterialsbygeneraltypes,  correspondingtocategoriesinFormB.Incolumn2,youneedtoenterthetotalquantity(HAPcontainingandnonHAP)ofallmaterialsofthistypeusedinyourfacility.Incolumn3,youneedtoenterthequantityofthistotalthatareHAPcontainingmaterials.Forinstance,youcoulduse100lbsofcoatingsinyourfacility,ofwhich10lbsareHAPcontaining.Incolumn4,entertheunitsinwhichthequantitiesareexpressed.FormBonlyrequestsdetailsonthehighestusagematerialswithineach type.Incolumn5,  youneedtoenterthepercentageoftotalusage(notedincolumn3)ofHAPcontainingmaterialswithinacertain type,forwhichyoupresentdetailedinformationinFormB.Forinstance,youcouldpresent  @  details(inFormB)ononly90%ofalltheHAPcontainingcoatingsyouuse. (#(# 'U# $)  $)4Z#14  .0    ResponseSummary: IndicateinthetablehowmanycopiesofeachFormwerecompletedforthisfacility. ## $)4ZOZ#ی (#(# Ќ  $)  $)j[#15  .0    ProcessFlowDiagrams: Pleaseprovideaprocessflowdiagram(s)showingtheprocessoperationsand $2% potentialHAPairemissionsourcesandsourcesofliquidwastepotentiallycontainingHAP.Reference,wherepossible,theForm(s)onwhichinformationforastepintheprocessflowdiagramcanbefound.AnexampleprocessflowdiagramhasbeenprovidedasFigure1.Usemultiplepagesifneededtoprovideclarity,andindicatethetotalnumberofpagesfortheProcessFlowDiagram(s).$)j[[#ی (#(# Ќ   ($!* TRO'3 Letter Landscape3''3 Letter Landscape3'T>BE=EEEBBlB>>n> % ue] ?/+p|0V}) `.E})})n6*1u ...... #{%.... #=ETRX3' LetterO'3 Letter Landscape3' Letter'3 Letter LandscapeTThepurposeofthisFormistogatherinformationonHAPcontainingmaterialsbeingusedincordtreatingand k surfacecoatingandassociatedoperationsatthisfacility.Youneedtogroupthematerialsyouuse(wherepossible)accordingtotherulesspecified.YouaretocompleteaseparatecopyofthisFormforeachsuchgroup.Pleasenotethatyoucannotgroupdifferentmaterialtypes(e.g.,thinnersandcleaners).Youneedtoensurethatwithinanymaterialtype(likethinners),youprovideinformationonatleast90%ofallHAPcontainingmaterialswithinthattypeusedatthisfacility.Youmayalsousecertain specialtymaterialsthatmayneedspecialconsiderationindevelopingtheregulation   (e.g.,youmaynotbeabletousealowHAPalternativematerialforcertainreasons,likequalityorcustomerrequirements).Pleasenoteina CommentsSheet forthisformifthereareanyspecialconsiderationsforusageofa   particularmaterial.Ifyouarereportingformorethanonematerial/materialgroup,youneedtocopytheoriginalFormandfilloutseparatecopiesforeachmaterialorgroup.Eachneedstobeassignedaseparate materialnumber ,startingwith1, B  prefixedwithMN(i.e.,MN1,MN2,andsoon).PleaseseetheOverallInstructionsonassigningtheFacilityTrackingnumberanduseofCommentsheets.@ RulesforGroupingMaterialTypes j   Youhavetheoptiontogrouplikematerials(e.g.,differentcolorcoatingswithsimilarHAPcontent),andreport i informationonthegroupedmaterialsonasingleFormB.However,therearesomelimitationsonwhichmaterialsmaybegroupedwithoneanother./c  /cpi20    Allmaterialswithinagroupmusthaveasimilarformulation,notvaryingfromonetoanotherbymore & than5%inTotalVOCorTotalHAP./cpii݌ (#(# Ќ  /c  /cj20    Allmaterialsshouldhavesimilar,ifnotidentical,_Ԣspeciated_Ԁingredients./cjj݌%(#(# Ќ  /c  /ck20    Onlymaterialsofthesametypecanbegroupedtogether(e.g.,Coatings/CoatingComponentsseparate  fromCleaningSolventsandThinningSolvents)./ckk݌ (#(# Ќ  /c  /cl20    Onlycoatingsofthesameresintypeorcoatingtechnologymaybegroupedtogether./cll݌(#(# Ќ  /c  /cm20    AllmaterialsinthegroupmustusethesameUnitsofMeasure(eithermassunitsorvolumeunits)orbe M convertedpriortobeingcombined./cmm݌ (#(# Ќ  Pleaseassignseparatematerialnumbers(startingwithMN1)foreachmaterialgrouporsinglematerialbeingreported. DEFINITIONS   ##  Coating 󀄀Aprotective,decorative,orfunctionalfilmappliedasathinlayertoatextilesubstrateandwhichcuresto $2% formacontinuoussolidfilm.AdhesivesandCaulksarebeingtreatedasCoatingsinthisquestionnaire;however,thesemaybereportedseparatelyasan OtherMaterialTypesifdesired. 1&'  CoatingComponents 󀄀Materialsthatarecombinedtocreateacoating(e.g.,catalystandresininmulticomponent 'Z ) coatings).Thinningsolventsarenotincludedinthisdefinitionasacoatingcomponent,butisreportedseparately. CoatingTechnologies 󀄀Thebasiccompositionandchemistryofacoating.Thesetechnologiesarebasedonthe #*", carrier(SolventborneandWaterborne),theresinused,orapplicationtechnique(Powder).  +L$. _ CleaningSolvents 󀄀Organicsolventsusedinsubstratepreparationoftheproducttobecoated(asreportedonForm k  E)orincleaningoperations(asreportedonFormH). ResinType 󀄀Thebasicchemicalclassificationofthecoatingsolids.  ^  ThinningSolvent 󀄀Organicsolventusedtothinthecoatingmaterialpriortobeingappliedtotheproductbeing ]  coated. ItemSpecificInstructions   P  0   (#(# #%o*  %o*"u#1  .0    MaterialIdentification 󀄀ThisinformationisbeingrequestedtodefineeachHAPcontainingmaterialor O  materialgroup.%o*"u=u#ی (#(# Ќ  1*f    1*fhv0a  )0 `   MaterialName: Thenameofthematerial(brandnamesareacceptable)orgroupofmaterials.1*fhvv0یx ` (#` (# Ќ  1*f    1*fw0b  )0 `   Manufacturers/SuppliersName: Reportthenameofthemanufacturerorsupplierlistedonthe B  productlabeland/orontheMSDSforthisproduct.Ifgroupinglikematerialsfrommorethanonemanufacturerorsupplier,enter GroupedMaterialsVarious,andnotethematerialnamesand A  manufacturer/suppliernamesforeachmaterialinthegroupina Comments Form.1*fww0ی  ` (#` (# Ќ  1*f    1*fy0c  )0 `   MaterialType: Indicatewhichoneofthesebroadcategoriesofmaterialsdoesthisspecific j  materialorgroupofmaterialsbelong.(Seethedefinitionspreviouslyprovided.)1*fy&z0ی ` (#` (# Ќ  $)  $)ވ{#2  .0    HAPcontainingMaterialUsage $)ވ{{#ی3(#(# Ќ  01*f    1*f|0a  )0 `   AmountusedintheReportingYear: Givethequantityofthematerialusedforyourreporting  year.Pleasespecifyunits.1*f||0ی ` (#` (# Ќ  1*f    1*f}0b  )0 `   Ismaterialmodifiedbeforeuse? IsthematerialGisGmodifiedbeforeuse(e.g.,combinedwithother & componentstoformafinalcoating)?Ifso,thiswillbereferredtoagaininFormG(Mixing).1*f}}0ی ` (#` (# Ќ  $)  $){#3  .0    CoatingSpecificDetails 󀄀Detailswhichareneededtobettercomparelikematerials.Firstchoosethe  GeneralCoatingTypes,thentheCoatingTechnology,andtheResinType,whereapplicable.Notethedefinitionsprovidedpreviouslyintheinstructionsforthisform.$){#ی (#(# Ќ  $)  $)W#4  .0    GeneralComposition/FormulationData 󀄀Thisinformationisbeingcollectedtoallowcomparisons  betweensimilarmaterials.$)Wr#ی (#(# Ќ  01*f    1*f0a  )0 `   MaterialDensity: Productdensityisneededtoconvertweightpercentstomassunits.Please  @  specifyunits.1*f0ی ` (#` (# Ќ  1*f    1*f0b  )0 `   SourceofData: IndicatethesourceofthedatabeingreportedinresponsetoQuestions4and5 ?"" onthisForm.ThepreferencefordatasourcesareTestdatafirst,followedbyCertifiedProductDataSheets;MaterialSafetyDataSheets(MSDS);thenanyotherdatasourcesavailable.Ifnogoodsourceofdataisavailable,pleasebecertainthatyouhaveidentifiedthemanufacturer/supplieradequately.1*f*0ی ` (#` (# Ќ  1*f    1*fq0c  )0 `   SolidsContent: Reportthesolidscontentonbothaweightpercentandvolumepercentbasis.1*fq0ی1&'` (#` (# Ќ  1*f    1*f0d  )0 `   TotalVOCContent: ReporttheVOCcontentonaweightandvolumepercentbasis.1*fÇ0ی&(` (#` (# Ќ  1*f    1*f0e  )0 `   WaterContent: Indicatetheweightandvolumepercentofwaterintheproduct.1*f0ی'Z )` (#` (# Ќ    $)  $)#5  .0    SpeciatedComponents 󀄀ListeachindividualorganicandinorganicHAPconstituentofthematerialor Y)!+ (averagefor)materialgroup.Fororganicconstituents,reportonlythosethatareexpectedtovolatilizeduringuseofthematerial,includinganysubsequentdryingorcuringoperations.Organicconstituentsof coatingssuchasresinsthatareintendedtoremainonthesubstratebeingcoated(aspartofthesolidfilm) +L$. shouldnotbereported.Listallthatarepresentatgreaterthanonepercent,oratgreaterthan0.1percentforcarcinogens.$)#ی (#(#   0  Thisinformationshouldbereadilyavailablefromthepreferreddatasource(indicatedinItem4babove)orshouldbeattainablefromthemanufacturerorsupplierofthematerial.Pleaseprovideuswiththebestdatapossible.ItiscriticalthataCASRegistryNumberbegivenwhenoneisavailable;thiswillallowEPAtoensurethatadjustmentsforanyHAPcomponentthatmaybedelistedinthefuturecanbemade,andavoidtheneedforanotherdatacollectioneffort.AgoodreferenceontheInternetforfindingCASRegistryNumbersisChemFinder(http://chemfinder.camsoft.com/). P(#(# $)  $)ޘ#6  .0    Material/ComponentSubstitutionInformation: Thissectionisveryimportant becausewehaveonly O  askedyoutodetailHAPcontainingmaterials.WealsoneedtoknowofothernonHAP(orlowHAP)materialsyouareusing(buthavenotdetailedhere)thatarearesultofproductsubstitutions.Weareonlyrequestinginformationonmaterialsubstitutionsthatis,changestothematerialorcomponentsinamaterial/materialtypethathaveresultedinreducedoreliminatedHAPemissions.PleaseuseCommentssheets,ifneeded.$)ޘ#ی (#(# Ќ  0  IfinformationonthesemeasuresisdetailedinanotherForm(s),pleaseprovidetheappropriatecrossreference(s)here(e.g.,InformationcontainedinFormB,Copy2of10,Question6b).Similarly,iftheinformationprovidedonthisFormalsoappliestoothermaterialgroups,alsoprovidethosecrossreference(s)here(e.g.,ThisinformationalsoappliestoFormB,Copies3and4of10,Question6a).Pleaseprovidecrossreferencesseparatelyforeachquestion(ac). (#(# 0  Part(a)asksforinformation(includingcostsandHAPreductions)onwhetheranymaterial(s)ofthistype(e.g,thinners),aresubstitutesforpreviouslyusedhigherHAPcompounds.Thisincludesthespecificmaterial(orgroup)thatyouaredetailingonthisFormorothermaterialsyouarenotdetailinghere(becausetheydonotcontainHAPs). (#(# 0  Part(b)asksforinformation(includingcostsandpotentialHAPreductions)onanymeasuresthatyoumaybecurrentlyconsidering(orinstitutedafterthereportingyear)forthismaterial/materialgrouportype,toreduceoreliminateHAPemissions. (#(# 0  Part(c)asksforsomedetailsonfailedmeasuresorthosethathavenotbeeninstitutedforvariousreasons,includingcostconsiderations. u! !(#(#    ## Usethisformtoreportinformationonthedesignparametersandcaptureandcontrolefficiencyfromeachcontroldeviceusedtocontrolemissionsfromcordtreatingandsurfacecoatingandassociatedoperations.Copytheoriginalandcompleteaseparateformforeachcontroldevice.Indicatecopynumberandtotalnumberofcopies(oneforeachcontroldevice).AlsoassignauniquecontroldeviceIDtoeachcontroldevice,startingwith1withtheprefixCD(i.e.,CD1,CD2,andsoon).SeeOverallInstructionsonFacilityTrackingNumberanduseofCommentSheets.Questions1,2,12,and13needtobecompletedforeachcontroldevicebeingdetailed.Forquestions311,selectonlytheappropriatesectionforthecontroldeviceyouaredetailing(e.g.,fabricfilter),Acompletedescriptionofyourcontroldevicemayincludeotherparametersnotonthisform.Itisimportantthatyouattachmanufacturer'sspecification,schematics,andanyotherdrawingsnecessarytoprovideacompletedescriptionofthiscontroldeviceanditsrelationshiptoitsemissionsource(s).Insomesituations,theoperatingparameters(e.g.,controldeviceefficiency,inletflowrate)varyoverawiderangeduringnormalfacilityoperations.Ifyoubelieveitisimportanttoshowhowtheperformanceofthiscontroldevicevarieswithvaryingoperatingparameters,thenreporttherelevantinformationontheCommentsSheet.Includetherangeoverwhicheachparametervariesandhowthisvariationaffectscontroldeviceperformance. 1.  GENERALINFORMATION  i 0  Thissectionshouldreflectactualoperatingconditions.3(#(#    a)0 ` POSITIONINSERIESOFCONTROLS 󀄀Ifthereareseveraldevicesoperatinginaseries,  indicateinwhatpositionthisdeviceislocated.Iftheexhaustairstreamgoesthroughthisunitandthenthroughasecondunitthenthiswouldbethe#1of2units. ` (#` (#    b)0 ` CONTROLSEMISSIONSFROMWHICHEMISSIONSOURCEID(S) Listallemission [ sourceIDnumberswhoseemissionsarecontrolledbythisdevice.TheseIDnumbersmustcorrespondtothoselistedonFormsDthruH. ` (#` (#    c)0 ` DESCRIBECONTROLSYSTEM Giveabriefdescriptionofthecontroldevice.Includesuch N informationasotherdevicesusedinconjunctionwiththisdevice;numberofcompartments,etc. ` (#` (#    d)0 ` POLLUTANT(S)COLLECTED Enterthepollutantsbeingcollected.Ifspeciateddataarenot M available,thenentertotalVOCandtotalHAP. ` (#` (#    e)0 ` CAPTUREMETHOD 󀄀Enterthemethodusedtocapturetheemissionsdirectedtothiscontrol v device(i.e.,hood,lipexhaust,totalenclosure,etc.). ` (#` (#    f)0 ` CAPTUREEFFICIENCY 󀄀Enterthecaptureefficiencyinpercentforthepollutantlistedin u! ! ItemC1d(captureefficiencymaynotbethesameforallpollutantsinanexhauststream). ` (#` (#    g)0 ` CONTROL/REMOVALEFFICIENCY Enterthecontrol/removalefficiencyinpercentofthe  ## controldeviceforeachpollutantcollected. ` (#` (#    h)0 ` INLETFLOWRATE(acmm) Entertheactualairflowrateincubicmetersperminute $2% enteringthecontroldeviceduringnormaloperation. ` (#` (# dB    dBci  )0 `   INLETHAP/VOCCONCENTRATION(ppmv) 󀄀EntertheaverageHAP/VOCconcentration 1&' inpartspermillionbyvolumeenteringthecontroldevice.dBcی ` (#` (# Ќ  0 1*f    1*f0j  )0 `   OUTLETHAP/VOCCONCENTRATION(ppmv) 󀄀EntertheaverageHAP/VOC 'Z ) concentrationinpartspermillionbyvolumeexitingthecontroldevice.1*f,0 ی ` (#` (# Ќ    k)0 ` PRESSUREDROP(kPa)MIN/MAX 󀄀Entertheminimumandmaximumoperatingpressure Y)!+ dropacrossthedeviceinkilopascalsduringnormaloperationneededtomaintainthedesiredefficiency. ` (#` (#    l)0 ` INLETTEMPERATURE($C)MIN/MAX 󀄀Entertheminimumandmaximuminlet +L$. temperatureindegreesCelsiusduringnormaloperation.,%/` (#` (# Ї 2.0  BasisofCaptureandControlDeviceEfficiency 󀄀Describethebasisusedtodeterminethecapture k efficiencyandcontroldeviceefficiency(e.g.,sourcetest,manufacturer'sspecifications,engineeringjudgement,etc.). (#(# A5) xd"E xA  ( A5) xd"E xA  7  FORQUESTIONS311,PLEASECOMPLETEONLYTHESECTIONWHICHCORRESPONDSTO  F THETYPEOFCONTROLDEVICEBEINGREPORTED.  {  A5) xd"ED xA E   A5) xd"ES xA T   3.  FABRICFILTER  -   Usethissectionforfabricfilters.Afabricfilterremovesparticulatesfromagasstreambypassingthestreamthroughaporousfabric(e.g.,bagfilter,baghouse,HEPAfilter).Dustparticlesformamoreorlessporouscakeonthesurfaceofthefabric.   a)0 ` FILTERSURFACEAREA(m2) Thetotalsquaremetersoffiltersurfacearea.Roundoffto ~  nearestwholenumber. ` (#` (#  4.  ELECTROSTATICPRECIPITATOR  G  Usethissectionforelectrostaticprecipitators(ESP).AnESPremovesparticulatematterfromagasstreambypassingthegasstreamthroughdischargeelectrodesandcollectionplates.Mostparticulatesbecomechargedandarecollectedontheplates.   a)0 ` ASHANALYSIS 󀄀EntertheMassMeanDiameteroftheinletparticledistributionin  micrometers,andtheresistivityoftheparticlesinohmcm. ` (#` (#    b)0 ` TYPE 󀄀ChecktheappropriatedescriptionforthetypeofESPused.Ifnoneofthechoices , adequatelydescribesthisESP,thencheck OtherandprovideadescriptionontheComments a Sheet. ` (#` (#  5.  THERMALORCATALYTICINCINERATOR  T  Usethissectionforthermalorcatalyticincinerators.Acontroldevicewhichoperatesbythermal(noncatalytic)andcatalyticincinerationcanoxidizehydrocarbonsand/ortoxicpollutantsintocarbondioxideandwater.Temperatureandresidencetimemustbesufficienttoobtainthedesiredoxidationresults   a) ` IFCATALYSTUSED {"& 0  0` (#(#TYPE Enterthetypeofcatalystmaterial(e.g.,palladiumonceramichoneycombdesign). E#'` (#` (# 0  0` (#(#CATALYSTSPACEVELOCITY(1/hr) Enterthecatalystspacevelocity.Thisisthe $( volumetricgasratedividedbythevolumeofcatalyst(thisshouldbeavailablefromthemanufacturer). ` (#` (#    b)0 ` INLETOXYGENCONTENT(%) 󀄀Theamountofoxygenintheinletstream,expressedasa m&+ percentage. ` (#` (#    c)0 ` INLETMOISTURECONTENT(%) Givethemaximumpercentageofmoistureintheinlet ( - emissionstream. ` (#` (#    d)0 ` FUELUSED 󀄀Enterthetype(s)offuel(s)usedinthedevice. )*"/` (#` (#   e)0 ` ACTUALANNUALFUELUSE Indicatetheactualaveragehourlyamountoffuelconsumed _*"0  duringthereportingyear.Includeunitsforyourresponse.)+#1` (#` (#    f)0 ` COMBUSTIONTEMPERATURE($C) EntertheminimumtemperatureindegreesCelsiusin k  thecombustionchamberduringnormaloperation. ` (#` (#    g)0 ` TOTALMAXIMUMFIRINGRATE(millionjoules/hr) Enterthetotalmaximumfiringrate  injoulesperhourforallburnersbasedoninput. ` (#` (# 0 1*f    1*f0h  )0 `   RESIDENCETIME(s) Entertheresidencetimeinsecondsoftheairstreamintheincinerator.1*fû0ی (` (#` (# Ќ  6.  MECHANICALCOLLECTOR  '  Usethissectionformechanicalcollectors,suchassettlingchambers,cyclones,andmulticyclones,thatutilizegravityandinertiatoseparateparticulatesfromagasstream.   a)0 ` PARTICLEDENSITY(kg/m3) 󀄀Entertheaverageparticledensityenteringthecontroldevicein   kilogramspercubicmeter. ` (#` (#  7.  CARBONADSORBER  w  Usethissectionforcarbonadsorbers.Adsorptionisacontrolmethodwheregaseouspollutantsareextractedfromthegasphaseandconcentratedatthesurfaceofasolid.Carboniscommonlyusedtoadsorbvolatileorganiccompoundsfromanairstream.Ifanadsorbentotherthancarbonisused,completethisformbutexplainthespecificsofthecontroldevice,includingtheadsorbentused,ontheCommentsSheet.   a)0 ` HAP/VOCCONCENTRATIONENTERINGUNIT(ppmv) 󀄀SpecifythetotalHAP/VOC  concentrationofthegasstreamenteringtheadsorberunitinpartspermillionbyvolume(volumesofHAP/VOCpermillionvolumesofgasstream). ` (#` (#    b)0 ` BREAKTHROUGHCAPACITY(kgvapor/kgadsorbent) 󀄀Providethebreakthroughcapacity [ inkilogramsofvaporperkilogramofadsorbent.ThisisthecapacityofthebedatwhichϢunreactedvaporsbegintobeexhausted. ` (#` (#    c)0 ` NUMBEROFCARBONBEDS 󀄀Enterthetotalnumberofcarbonbedsinthesystem,including N anybedsusedasstandbyorbackup. ` (#` (#    d)0 ` DESCRIBECARBONREGENERATIONPROCEDUREANDHOWEMISSIONSARE M CONTROLLEDDURINGREGENERATION 󀄀Describetheprocedureusedtoregeneratethe  carbon,includingdispositionofrecoveredsolvent.Alsodescribeanymethodusedtocaptureandcontrolemissionsproducedfromtheregenerationoftheadsorbent. ` (#` (#  8.  PACKEDORPLATECOLUMNABSORBERS  ?"" Usethissectionforpackedorplatecolumnabsorberswhereoneormoreselectedgaseouspollutantsareremovedbyabsorptionbybringingthepollutantsincontactwithaliquid.Packingmaterialorplatesareusedtoincreasethesurfaceareaonwhichthiscontactoccurs.   a)0 ` TYPEOFSYSTEM 󀄀Specifytypeofgasabsorbingsystemused(e.g.,spraytower,cyclone &( spraychamber,packedcolumns,platecolumns,venturiscrubber,spargingtank). ` (#` (#  PACKEDCOLUMNS 󀄀Completesections8bthrough8donlyiftheabsorbingsystemisclassifiedasapacked Y)!+ columnsystem.Thisabsorbingprocessisacontinuousoperationwherethegasandliquidphasesflowthroughthesysteminacontinuousmannerwithintimatecontactthroughout.  +L$.  0  b)0` (#(#TYPEOFPACKINGUSED 󀄀Specifypackingusedinyourpackedtower(e.g.,partition k  tricklers,pallrings,berlsaddles,tellerettes). ` (#` (#   c)0 ` COLUMNLENGTH(m) 󀄀Enterthelengthinmetersofthepackedcolumn.` (#` (# 0  d)0` (#(#COLUMNDIAMETER(m) Enterthecolumndiameterinmeters. ^` (#` (#  PLATECOLUMNS 󀄀Completesections8ethrough8gonlyiftheabsorbingsystemisclassifiedasaplatecolumn ]  system.ThisabsorbingprocessisastagedoperationonplatesortrayswheretheliquidandgasarecontactedinϢstepwisefashionintheverticalcylinders.0  e)0` (#(#PLATESPACING(cm) 󀄀Enterthedistanceincentimetersbetweentheplatesintheabsorbing   tower. ` (#` (# 0  f)0` (#(#COLUMNLENGTH(m) 󀄀Enterthelengthinmetersofthepackedcolumn. ` (#` (# 0  g)0` (#(#COLUMNDIAMETER(m) Enterthecolumndiameterinmeters.x ` (#` (#    h)0 ` TOTALGASPRESSURE(kPa) 󀄀Specifythetotalinletgaspressureinkilopascals(gauge).B ` (#` (#    i)0 ` GASDEWPOINT($C) 󀄀EnterthetemperatureindegreesCelsiusatwhichthegasstreamfirst w  changesintoliquidphase. ` (#` (#    j)0 ` GASVELOCITY(m/sec) 󀄀Enterthemaximumgasvelocityinmeterspersecondthroughthe    netcolumncrosssectionalarea. ` (#` (#    k)0 ` ADDITIVELIQUIDSCRUBBINGMEDIUM 󀄀Specifywhatkindofliquidisused.Include 4 thenameoftheadditives(e.g.,propanol,detergents,etc). ` (#` (#    l)0 ` PERCENTRECIRCULATED 󀄀Iftheabsorberisoperatedwithrecirculatingslurries,specify 3 thepercentageoftheliquidreturnedtothesystem. ` (#` (#    m)0 ` TOTALLIQUIDINJECTIONRATE(liters/min) 󀄀Enterthetotalvolumetricflowrateinliters \ perminuteoftheliquid. ` (#` (#    n)0 ` MAKEUPRATE(liters/min) 󀄀Specifytheamountofnewliquidinlitersperminutethatmust [ beaddedtothesystemduetoevaporationordischargetoadisposalsystem. ` (#` (#    o)0 ` ADDITIVE(liters/min) 󀄀Specifytheamountinlitersperminuteofnewadditive(s)thatmustbe  addedtothesystemduetoevaporationordischargetoadisposalsystem. ` (#` (#  9.  WETSCRUBBER  M Usethissectionforwetscrubbersthatareusedtoseparateparticulates(sometimesgases)fromanairstream.Scrubberliquidsareintroducedforparticlecollection.   a)0 ` ADDITIVELIQUIDSCRUBBINGMEDIUM 󀄀Specifywhatkindofliquidisused.Include ?"" thenameoftheadditives(e.g.,propanol,detergents,etc). ` (#` (#    b)0 ` TOTALLIQUIDINJECTIONRATE(liters/min) 󀄀Enterthetotalvolumetricflowrateinliters #h$ perminuteoftheliquid. ` (#` (#    c)0 ` MAKEUPRATE(liters/min) 󀄀Specifytheamountinlitersperminuteofnewliquidthatmust g%& beaddedtothesystemduetoevaporationordischargetoadisposalsystem. ` (#` (#    d)0 ` ADDITIVERATE(liters/min) 󀄀Specifytheamountinlitersperminuteofnewadditive(s)that &( mustbeaddedtothesystemduetoevaporationordischargetoadisposalsystem. ` (#` (#  10.  CONDENSER  Y)!+ Usethissectionforcondensersthatareusedtoremoveorganiccompoundsbycoolingthegasstreamandcondensingoutthepollutants. ,%/    a)0 ` TEMPERATUREOFINLETCOOLANT($C) 󀄀EnterthetemperatureindegreesCelsiusof k thecoolantenteringthecondenser. ` (#` (#    b)0 ` TEMPERATUREOFCONDENSATION($C) 󀄀EnterthetemperatureindegreesCelsiusofthe  condensedpollutant. ` (#` (#    c)0 ` REFRIGERATIONCAPACITY(joules/sec) 󀄀Enterthecapacityinjoulespersecondofthe  ( condenser. ` (#` (#  11.  OTHERCONTROLDEVICE    Usethisformtodescribeanycontroldevicenotincludedinoneoftheabovesections.UsetheCommentsSheettoprovideadditionalinformation,ifnecessary.   a)0 ` FILTERMEDIA 󀄀Enterthetypeoffiltermediaused,ifapplicable.x ` (#` (#    b)0 ` COLLECTIONSURFACEAREA(m2) 󀄀Entertheareaoffiltermediainsquaremeters,if B  applicable. ` (#` (#    c)0 ` FUELUSED 󀄀Enterthetype(s)offuel(s)usedinthedevice.A ` (#` (#    d)0 ` FUELUSAGERATE 󀄀Enterthemaximumfuelusagerateonanhourlyorannualbasis.    Provideunitsforyourresponse. ` (#` (#    e)0 ` DESCRIBEANYAUXILIARYMATERIALSINTRODUCEDINTOTHECONTROL 4 SYSTEM 󀄀Describeanyauxiliarymaterials(e.g.,lime,caustic,acid,etc.)introducedintothe i controlsystem. ` (#` (#  A5) xd"ExA߀  PLEASEANSWERQUESTIONS12AND13FOREACHCONTROLDEVICE.A5) xd"ExA &  12.0  Monitoring 󀄀Describethemonitoringperformedonthiscontroldevicetoassurecompliancewitha j regulatoryorpermitlimit.Includethefrequencyatwhichthemonitoringisperformed,theparameterbeingmonitored,andaveragingtime(ifapplicable). (#(# # $)  $)#13  .0    EliminatingUseofControlDeviceforHAPs: Onlydetailinformationondevicesforcontrol/cocontrol ' ofHAPs.Thissectionisonlyrequestinginformationonwhetheryouhavesuccessfullymanaged,inthepast,toeliminateuseofaHAPcontroldevicethroughotherHAPreductionmeasures,orwhethersuchmeasuresarecurrently(orhavebeen)under.Provideadditionalinformationonemissionsfurtherreducedorincreased(ifso).$)$# ی (#(# Ќ  0  IfinformationonthesemeasuresisdetailedinanotherForm(s),pleaseprovidetheappropriatecrossreference(s)here(e.g.,InformationcontainedinFormC,Copy2of5,Question13b).Similarly,iftheinformationprovidedonthisFormalsoappliestoothercontroldevices,alsoprovidethosecrossreference(s)here(e.g.,ThisinformationalsoappliestoFormC,Copies3and4of5,Question13a).Pleaseprovidecrossreferencesseparatelyforeachquestion(ac). (#(# 0  Part(a)asksforinformation(includingcosts/savings)onwhetheryouhaveundertakenmeasuresinthepastthathaveeliminatedtheuseofacontroldeviceforHAPsthatwasemployedpreviously. (#(# 0  Part(b)asksforinformation(andcost/savings)onanymeasuresthatyoumaybecurrentlyconsidering(orinstitutedafterthereportingyear)foreliminatingtheuseofthisHAPcontroldevice. (#(#   *#. 0  Part(c)asksforfailedmeasuresorthosethathavenotbeeninstitutedforvariousreasons,includingcost considerations. 5(#(# MUsethisformtoprovideinformationonallcordtreatingandsurfacecoatingapplicationunitswithpotentialforHAPemissionsatthefacility.ThisformistoreporthowandwhereHAPcontainingmaterialsyoureportedinFormBarebeingusedandresultingHAPemissions.Forthepurposeofthisform,treateachmethodoftreatingorcoatingasaseparateunit.Copytheoriginalandcompleteaseparateformforeachindividualcoatingapplicationunit.Indicatecopynumberandtotalnumberofcopies(oneforeachunit).AlsoassignauniqueCoatingApplicationUnitIDforeachunit,startingwith1withtheprefixCA(i.e.,CA1,CA2,andsoon).SeeOverallinstructionsonFacilityTrackingNumberanduseofCommentSheets.  '  DEFINITIONS Coatingapplicationunit 󀄀Anycoatingapplicator(s),flashoffarea(s),anddryingoven(s)locatedbetweena   substrateunwindstationandarewindstationthatcoatsacontinuouswebtoproduceasubstratewithapolymericcoating.Shouldthecoatingprocessnotemployarewindstation,theendofthecoatingoperationisafterthelastdryingovenintheprocess.Forthepurposeofrespondingtothisquestionnaire,polymericcoatingofasupportingsubstratemeansawebcoatingprocessthatapplieselastomers,polymers,orprepolymerstoasupportingwebotherthanpaper,plasticfilm,metallicfoil,ormetalcoil. Solventbornecoatingoperation 󀄀Anycoatingapplicationunitthatappliescoatingsinwhichvolatileorganic 4 compoundsarethemajorsolventordispersant. Waterbornecoatingoperation 󀄀Anycoatingapplicationunitthatappliescoatingsinwhichwateraccountsfor  morethan5weightpercentofthevolatileportion. Flocking 󀄀Amethodofclothornamentationinwhichadhesiveisprintedorcoatedonafabric,andfinelychopped [ fibersareappliedalloverbymeansofdusting,airblasting,orelectrostaticattraction. Lamination 󀄀Laminatedfabriciscomposedofahighstrengthreinforcingscrimorbasefabricbetweentwopliesof N flexiblethermoplasticfilm.Usuallyopenscrimsareusedtopermitthepolymertoflowthroughtheintersticesandbondduringcalendaring.Also,twoormorefabricsorafabricandapapersubstratemaybebondedwithanadhesivetoformalaminate. Wearenotrequestinginformationonflamelamination (inwhichfabricisbonded  toalayerofplasticfoam)aspartofthisquestionnaire,asthisisbeingcoveredunderanotherMACTstandard.However,informationonallotherlaminationprocessesisrequested.   @   ItemSpecificInstructions   ## #$)  $)v#1  .0    DescriptionandLocationofCoatingApplicationUnit $)v#ی$2%(#(# Ќ  0 1*f    1*f0a  )0 `   Description 󀄀Indicatethetypeofapplicationunitasdefinedabove.1*f0ی1&'` (#` (# Ќ  1*f    1*f0b  )0 `   Location 󀄀Enterthelocationofthisunitintheplantlayoutschematicusingcodesorareanames &( fromyourdiagram.1*f0ی ` (#` (# Ќ  1*f    1*f0c  )0 `   NSPS 󀄀PleaseindicateanyNSPS,suchas40CFRpart60,subpartVVV,thatthecoating ($!* applicationissubjectto.1*f0ی ` (#` (# Ќ  2.0  MethodofApplication 󀄀Indicateeachmethodofapplicationthatisusedinthiscoatingapplicationunit.*#-(#(# #$)  $)#3  .0    ClassofMaterials/CoatingsAppliedinthisUnit $)#ی,%/(#(# Ќ  0   (#(# 0  CoatingID 󀄀Inthiscolumn,weneedinformationon"asapplied"coatings.Thesecouldbematerials  (fromHAPContainingMaterialDataFormB)thatyouapplywithoutanymixingormodification,orthesecouldbeformulations(fromMixingOperationsFormG)youpreparefrom aspurchasedmaterials.  ( PleaseentertherelevantIDforeachCoatingthatisusedinthisunit. (#(# 0  GeneralTypeofCoating 󀄀Choosethegeneralcoatingtype. (#(# 0  1997Usage Enterthepoundsof"asapplied"coatingsthatwereusedinthisunitduringthereportingyear. (#(# $)  $)#4  .0    ProductsCoatedbythisCoatingApplicationUnit $)#ی (#(# Ќ  00  ProductName 󀄀Enterthefinalproductmadefromthecoatedsubstrate.Majorfinalproductsinclude:B (#(# b    b0 `   Aerospacecompositeb݌w ` (#` (# Ќ  b    b20 `   Airbagsb2Y݌A ` (#` (# Ќ  b    b0 `   Architecturalstructuresb݌  ` (#` (# Ќ  b    b0 `   Awningsb݌j ` (#` (# Ќ  b    b!0 `   Bookcoversb!H݌4` (#` (# Ќ  b    b0 `   Christmasribbonb݌i` (#` (# Ќ  b    bl0 `   Conveyor,lightduty,andindustrialVbeltsbl݌3` (#` (# Ќ  b    b00 `   Diaphragmsandgasketsb0W݌` (#` (# Ќ  b    b0 `   Draperyliningsb݌\` (#` (# Ќ  b    b0 `   Fencingb݌&` (#` (# Ќ  b    b$0 `   Flexiblehosesb$K݌[` (#` (# Ќ  b    b0 `   Hotairballoonsb݌%` (#` (# Ќ  b    br0 `   Industrialthreadbr݌` (#` (# Ќ  b    b0 `   ݢInflatablesbB݌N` (#` (# Ќ  b    b0 `   Lightweightlinersb݌` (#` (# Ќ  b    bj 0 `   Mattressfabricbj  ݌M` (#` (# Ќ  b    b 0 `   Militaryfabricb 8 ݌` (#` (# Ќ  b    b 0 `   Offsetprintingblanketsb  ݌v` (#` (# Ќ  b    bh 0 `   Packagingmaterialbh  ݌ @ ` (#` (# Ќ  b    b 0 `   Pondlinersb 9 ݌u! !` (#` (# Ќ  b    b 0 `   Protectiveclothingb  ݌?""` (#` (# Ќ  b    b` 0 `   Rainwearb`  ݌ ##` (#` (# Ќ  b    b0 `   Recreationalclothingandequipmentb(݌#h$` (#` (# Ќ  b    b0 `   Sailsb݌$2%` (#` (# Ќ  b    bY0 `   ShoefabricbY݌g%&` (#` (# Ќ  b    b0 `   Softsidedluggageb#݌1&'` (#` (# Ќ  b    b0 `   Tarpaulinsb݌&(` (#` (# Ќ  b    bH0 `   TentsbHo݌'Z )` (#` (# Ќ  b    b0 `   Truckandstoragetankcoversb ݌($!*` (#` (# Ќ  b    b0 `   Upholsteryb݌Y)!+` (#` (# Ќ  0  SurfaceAreaCoatedontheProduct 󀄀Enterthesquareyardsofactualsubstratethatweretreated/coated *#- inthereportingyearonthisapplicationunit.FirstenterthetotalquantityofsubstratethatisprocessedusingHAPcontainingformulations(equaltoorlessthanthetotalquantityprocessed).Thenenterthe ,%/ totalquantityofsubstrateprocessedonthisunitforthereportingyear(includingthatprocessedusingnonHAPcontainingformulations). (#(# 0  Threads/CordsCoated 󀄀Ifthepreviouscolumnisnotapplicable,enterthelinearyardsofthreads/cords  ^ thatweretreated/coatedinthereportingyear.Asbefore,firstenterthetotalyardscoatedusingHAPcontainingformulations(equaltoorlessthanthetotalyardsprocessed).Thenenterthetotalyardsprocessedonthisunitforthereportingyear(includingthatprocessedusingnonHAPcontainingformulations). (#(# 0  SpecificSubstrateType 󀄀Enterthesubstrate(s)treatedorcoatedinthereportingyear.Majortextile   substratesinclude: (#(# b    b0 `   Cottonb%݌ ` (#` (# Ќ  b    b0 `   Polyesterb݌x ` (#` (# Ќ  b    b=0 `   Poly/cottonblendb=d݌B ` (#` (# Ќ  b    b0 `   Rayonb ݌w ` (#` (# Ќ  b    b0 `   Cotton/rayonblendb݌A ` (#` (# Ќ  b    b-0 `   Nylonb-T݌  ` (#` (# Ќ  b    b0 `   Polypropylene(olefin)b݌j ` (#` (# Ќ  b    bx0 `   Woolbx݌4` (#` (# Ќ  b    b0 `   Carbonfiberb;݌i` (#` (# Ќ  b    b0 `   ݢKevlarb݌3` (#` (# Ќ  b    bX0 `   PolyesterandcottoncordbX݌` (#` (# Ќ  b    b 0 `   Polyesterthreadb 0݌\` (#` (# Ќ  b    b0 `   Nylonthreadb݌&` (#` (# Ќ  b    bU 0 `   ݢNonwoventextilesbU | ݌[` (#` (# Ќ  #0  CoatingRequirementsfortheFinalProduct 󀄀Pleasecheckallthatapply.(#(# # 5.0  DetailsonApplicationComponentEquipmentofthisCoatingApplicationUnit(#(#  0  ComponentTypeIDs 󀄀Foracapturedevice,pleaseindicatethefugitiveemissionsource(s)intheprocess  flowdiagramfromwhichHAPemissionsarecaptured.Forapplicationdevices,flashofftunnels/areas,andothercomponenttypes,pleaseenterthepositionontheprocessflowdiagram. (#(# 0  Equipment 󀄀Foracapturedevice,pleaseprovidethenameofthemanufacturerandthemodelnumber.?""(#(# 0  NumberinApplicationUnit Foreachcomponenttype,pleaseprovidethenumberofsuchcomponentsin #h$ thiscoatingunit. (#(# 0  CaptureEfficiencyandControlDeviceID(s) 󀄀Foreachcapturedevice,providethecaptureefficiency 1&' andthecontroldeviceID(fromtopofFormC)towhichtheemissionsarerouted. (#(# 0  Emissions PleaselistthetotalactualemissionsofHAPsfromeachunitcomponentforthereportingyear. ($!* PleaserefertoAttachment2totheoverallinstructionsforalistofhazardousairpollutants(HAPs).Alsoprovidepermitlimitations(ifany)onemissionsofanyHAPfromthiscoatingunit,andthemaximumdesigncapacityemissions(seedefinitionbelow). (#(#   +L$. 0  MaximumDesignCapacityEmissions 󀄀Thesearetheemissionspossiblewhenoperatingtheunitatits k  maximumdesigncapacityonafulloperationalschedule(upto8,760hrs/year),andutilizingmaterialswiththehighestHAPcontentcurrentlyinuse.NoteinaCommentsheetforthisformtheassumptionsandexamplecalculationsusedtoarriveattheenteredvalue. (#(#  6.0  DetailsonDrying/CuringComponentsofthisCoatingApplicationUnit ' (#(# 0  Curing/DryingOvenID 󀄀EntertheovenIDfromtheprocessflowdiagram. P(#(# 0  MaximumTemperature 󀄀Enterthehighesttemperatureatwhichtheovennormallyoperates.Notethat O  thisistheprocesstemperatureandnotthestackgasexittemperature. (#(# 0  VolumetricFlowRateofExhaust 󀄀Entertheactualairflowrateincubicmetersperminuteofexhaust B  fromtheoven. (#(# 0  CaptureEfficiency 󀄀EntertheHAPcaptureefficiencyachievedbytheoven.  (#(# 0  ControlDeviceID(s) 󀄀EnterthecontroldeviceID(fromtopofFormC)towhichtheemissionsare 4 routed. (#(# 0  Emissions 󀄀PleaselistthetotalactualHAPemissionsfromthecoatingunitovenforthereportingyear.  PleaserefertoAttachment2totheoverallinstructionsforalistofhazardousairpollutants(HAPs).Alsoprovidepermitlimitations(ifany)onemissionsofanyHAPfromthisunit,andthemaximumdesigncapacityemissions(seedefinitionabove). (#(# # $)  $).#7  .0    BasisforHAPEmissionEstimates: Pleaseusecheckboxestoindicate,andalsoprovidedetailsonthe  basisforassumptionsandcalculationsforHAPemissionestimates.Thisespeciallyincludesthebasisusedforcomputingpartition(ifany)betweenHAPsgoingtowastewaterandthoseemittedtotheair.$)..#ی (#(# Ќ  # 8.0  WasteandWastewaterGeneration (PLEASEDONOTCOMPLETETHISSECTIONIFYOUARE  ASSUMINGTHATNOHAPsGOINTOWASTEWATER) (#(# 0  WasteType 󀄀Indicateeachtypeofwastegeneratedbythecoatingapplicationunitu! !(#(# 0  QuantityGenerated 󀄀Enterthequantityofeachtypeofwastegeneratedbythisunitingallonsorpounds  ## peryear,asspecified. (#(# 0  HAPConcentration 󀄀EntertheapplicableHAPCASNumber(s)atthetopofthecolumnandthe g%& concentrationofeachHAPineachtypeofwastegeneratedbythisunit. 1&'(#(# # $)  $)3#9  .0    DetailsonProcess(includingrecycling)andOperatingPracticeChangestoLowerHAPEmissions:  'Z ) Thissectionisonlyrequestinginformationonprocess(includingrecycling)andoperatingpracticechangesτrelevanttothiscoatingapplicationunittoloweroreliminateHAPemissions.Donotdetailinformationforotheroperations(likecleaning)ormaterialsubstitutions.PleaseuseCommentssheets,ifneeded.$)34# ی (#(# Ќ  0  IfinformationonthesemeasuresisdetailedinanotherForm(s),pleaseprovidetheappropriatecrossreference(s)here(e.g.,InformationcontainedinFormD,Copy2of5,Question8b).Similarly,ifthe ,%/ informationprovidedonthisFormalsoappliestoothercoatingapplicationunits,alsoprovidethosecrossreference(s)here(e.g.,ThisinformationalsoappliestoFormD,Copies3and4of5,Question8a).Pleaseprovidecrossreferencesseparatelyforeachquestion(ac). (#(# Ѐ0  Part(a)asksforinformation(includingcostsandHAPreductions)onwhetheryouhavemadeanychangestoprocessesandoperatingpracticesrelatingtothisunit,thathaveresultedinloweringoreliminationofHAPemissions. (#(# 0  Part(b)asksforinformation(includingcostsandpotentialHAPreductions)onanymeasurescurrentlyunderconsideration(orinstitutedafterthereportingyear)forthisunit,toreduceoreliminateHAPs. (#(# 0  Part(c)asksforfailedmeasuresorthosethathavenotbeeninstitutedforvariousreasons,includingcostconsiderations. (#(#   B  NMThisformisdesignedtocollectinformationrelatedtothepreparationofthefabricsubstratepriortotheapplicationofasurfacetreatmentorcoating.Substratepreparationisdefinedastheremovalofcontaminantsfromasubstrate,orpreparingasubstratefortheapplicationofatreatmentorcoating.CompleteFormEifthesubstratepreparationisseparatefromthecordtreating/surfacecoatingoperation.IncludesubstratepreparationinformationinFormDifsubstratepreparationispartofthecordtreating/surfacecoatingoperation. Ifyouarenotusingandhavenotused  ( HAPcontainingmaterialsforsubstratepreparation,justenterNAonthisform.IfyouhaveusedHAPcontainingmaterialsinthepast,butnolongerusethesematerials,onlyfilloutquestion8.  '  Copytheoriginalandcompleteaseparateformforeachindividualsubstratepreparationunit.Indicatecopynumberandtotalnumberofcopies(oneforeachunit).AlsoassignauniqueSubstratePreparationUnitIDforeachunit,startingwith1withtheprefixSP(i.e.,SP1,SP2,andsoon).SeeOverallinstructionsonFacilityTrackingNumberanduseofCommentSheets.    1.0  WorkAreaNumber: Identifyeachworkareafromyourprocessflowdiagram(s)wheresubstrate B  preparationoperationsarebeingdone. (#(# 2.0  SubstratePreparationDescription  (#(# 0  a)IdentifyActivities: Indicateeachactivityusedinsubstratepreparationoperations.Ifanyprocess, j  otherthanthoselisted,isusedinsubstratepreparation,pleasedescribethisprocessinthespaceprovided. 4(#(# 0  b)OtherDetails: 󀀀Includeinformationontechniqueormethodused.i(#(# 3.0  Equipment.Tools,andThroughput: Listequipmentandtoolsusedtopreparethesubstrate.(#(# 4.0  HAPcontainingMaterialsUsed: MaterialslistedinthistableshouldcrossreferencetoFormB.&(#(# 5.0  EstimatedEmissionsandEmissionLimitations: ListtotalHAPsemitted,andeachspecificHAP % associatedwithsubstratepreparationoperations. (#(#  6.0  EmissionsCaptureandControl: Pleaseidentifyalldevicesusedforcaptureofemissionsassociatedwith  substratepreparationoperations. Providethecaptureefficiencyforthedevice(s),andtheaddonControl M DeviceID(s)towhichtheairstreamissent(whereapplicable). (#(# #  7.0  EffectifSubstratePreparationonsubsequentFabricCoatingOperations: Describeanyproduction,  @  cleaningtechniques,ormaterialsthatlimitthetypeofsurfacecoatingtechniqueormaterialthatcanbeused.Indicateanyincreaseordecreaseinemissionsthatthiscauses. (#(# $)  $)G#8  .0    ProcessandOperatingPracticeChangestoLowerHAPEmissions: Thissectionisonlyrequesting #h$ informationonprocess(includingrecycling)andoperatingpracticechangesrelevanttothispreparationoperationtoloweroreliminateHAPemissions.Donotdetailinformationrelevanttootheroperations(likemixing)ormaterialsubstitutions.PleaseuseCommentssheets,ifneeded.$)GG#ی (#(# Ќ  0  IfinformationonthesemeasuresisdetailedinanotherForm(s),pleaseprovidetheappropriatecrossreference(s)here(e.g.,InformationcontainedinFormE,Copy2of4,Question9).Similarly,ifinformationprovidedonthisformalsoappliestoanotherpreparationoperation,alsoprovidethosecrossreference(s)here(e.g.,ThisinformationalsoappliestoFormE,Copies3and4of4,Question9). (#(# 0  Thequestionasksforinformationonwhetheryouhavemadeanychangestoprocessesandoperatingpracticesrelatingtothisoperation,thathaveresultedinloweringoreliminationofHAPemissions.You ,%/ arerequestedtobrieflydescribethemeasure(s)andprovideestimatedcosts/savings(ifavailable),aswellasquantitiesorlevelsofHAPsreducedthroughthesemeasures. 5(#(# XNThepurposeofthisformistoprovideinformationregardingthestorageofHAPcontainingmaterialsusedincordtreatingandsurfacecoatingandassociatedoperations.Pleasecompleteoneoftheseformsforeverystoragearealocatedinthisfacility.Copytheoriginalandcompleteaseparateformforeachindividualstoragearea.Indicatecopynumberandtotalnumberofcopies(oneforeacharea).AlsoassignauniqueStorageAreaIDforeacharea,startingwith1withtheprefixST(i.e.,ST1,ST2,andsoon).SeeOverallinstructionsonFacilityTrackingNumberanduseofCommentSheets.  ]  1.0  Identification 󀄀ProvidethenameofthestorageareawithHAPcontainingmaterialsusedincordtreating   andsurfacecoatingandassociatedoperations. (#(# 2.0  Methodofstorageforcoatings/coatingcomponents: Indicateallmethodsusedtostorecoatingsand/or O  coatingcomponents.Ifamethodotherthanthoselistedisused,pleasedescribethatmethod. (#(# 3.0  StorageTankParameters: Pleaseprovidetherequestedinformationforeachstoragetanklocatedinthis0@ #(#(# B  storagearea. (#(# 4.0  EmissionsCapture: AnswerbyusingthecheckoffboxesandspacesforthespecificStorageArea.  (#(# # $)  $)uS#5  .0    ChangestoEquipmentandOperatingPracticestoLowerHAPEmissionsfromStorage: Thissection 4 isonlyrequestinginformationonequipmentandoperatingpracticechangesrelevanttothisstorageareatoloweroreliminateHAPemissions.Donotdetailinformationrelevanttootheroperations(likecleaning)ormaterialsubstitutions.PleaseuseCommentssheets,ifneeded.$)uSS#ی (#(# Ќ  0  IfinformationonthesemeasuresisdetailedinanotherForm(s),pleaseprovidetheappropriatecrossreference(s)here(e.g.,InformationcontainedinFormF,Copy2of4,Question5).Similarly,someoftheinformationprovidedonthisformmayalsoapplytoanotherStoragearea,inwhichcase,pleasealsoprovidethosecrossreference(s)here(e.g.,ThisinformationalsoappliestoFormF,Copies3and4of4,Question5). (#(# 0  Thequestionasksforinformationonwhetheryouhavemadeanychangestoequipmentoroperatingpracticesrelatingtothisarea,thathaveresultedinloweringoreliminationofHAPemissions.Youarerequestedtobrieflydescribethemeasure(s)andprovideestimatedcosts/savings(ifavailable),aswellasquantitiesorlevelsofHAPsreducedthroughthesemeasures. (#(#   u! ! FX*XXXX*UsethisformtodescribethemixingofHAPcontainingcoatingsforcordtreatingandsurfacecoatingatthisfacility.Copytheoriginalandcompleteaseparateformforeachindividualmixingarea.Indicatecopynumberandtotalnumberofcopies(oneforeacharea).AlsoassignauniqueMixingAreaIDforeachunit,startingwith1withtheprefixMS(i.e.,MS1,MS2,andsoon).SeeOverallinstructionsonFacilityTrackingNumberanduseofCommentSheets.   ( @ RulesforGroupingCoatingTypes  '  Youhavetheoptiontogrouplikecoatings(e.g.,differentcolorcoatingswithsimilarHAPcontent),andreportinformationonthegroupedcoatingsinasinglerowofthetable.However,therearesomelimitationsonwhichcoatingsmaybegroupedwithoneanother./c  /c\20    Allcoatingswithinagroupmusthaveasimilarformulation,notvaryingfromonetoanotherbymorethan x  5%inweightpercentHAP,weightpercentwater,andweightpercentsolids./c\\݌ (#(# Ќ  /c  /c^20    Allcoatingsshouldhavesimilar,ifnotidentical,HAPcontainingmaterials./c^4^݌w (#(# Ќ  /c  /c^20    Onlycoatingsofthesamegeneraltypecanbegroupedtogether(e.g.,adhesivesseparatefromsingle A  componentcoatings./c^ _݌ (#(# Ќ  /c  /c`20    Onlycoatingsofthesameresintypeorcoatingtechnologymaybegroupedtogether./c``݌j (#(# Ќ  /c  /c`20    AllcoatingsinthegroupmustusethesameUnitsofMeasure(eithermassunitsorvolumeunits)orbe 4 convertedpriortobeingcombined./c``݌ (#(# Ќ   ItemSpecificInstructions   1.0  NameoftheMixingArea: IdentifytheMixingAreafromyourprocessflowdiagram(s).&(#(# 2.0  MixingEquipment: %(#(# 0  EquipmentTypeDescription: Provideabriefdescriptionofthetypeofmixingequipmentforeachtype  thatmaybefoundinthemixingarea.Forexample,iftherearefive(5)similar50gallonmixingvatsandthree(3)similar10gallon,agitatedmixingvatsintheMixingArea,maketwoentries. (#(# 0  NumberofthisType: HowmanyofeachtypeofmixingequipmentarelocatedinthisMixingArea.(#(# 0  Size: Indicatethesize,usingtheunitsdefinedinresponsetoQuestion13onFormA. @ (#(# 0  Throughput: Estimatedamountofmaterialmixed(specifyunits)inthistypeofequipment.?""(#(# 0  AverageMixingTime: Howmanyminutesdoesitnormallytaketomixabatchofcoatings,etc.#h$(#(#  0  MixingTemperature: Indicatethetemperatureatwhichthesemixersoperate,indegreesFahrenheit.g%&(#(#  0  EmissionsCaptureDevice: Ifemissionsarecaptured,indicatethetypeofcapturedevice(e.g.,hood,total &( enclosure,room,etc.)andtheestimatedcaptureefficiency. (#(# 0  IntegratedEmissionControls: TheserefertoEmissionControls,likecovers,thatareintegralpartsofthe Y)!+ equipment.Indicatewitha yor nwhetheremissionsareventedtoanyaddoncontroldevices.#*",(#(# 0  EstimatedEmissionsfortheReportingYear: TotalHAPemissionestimates(intonsperyear)forthis +L$. typeofequipmentinthisMixingArea.,%/(#(# Ї3.0  EmissionCaptureandAddonControlDevices k(#(# 0  a. Iscaptureofemissionsbymixerorfortheroom?: Indicatemethodofemissionscapture.5(#(# 0  b. AddonControlDevices: IndicatetheEmissionControlDevice(s)towhichcapturedemissionsare  ^ vented,crossreferencingtheControlDeviceIDfromFormC(e.g.,CD999) (#(# 4.0  vMixing/FormulationofComponentMaterialstoYield"AsApplied"Formulations#vk#Ԁ Thistableisfor '  definingcoatingsorcoatinggroupsintheformtheyareapplied,from assuppliedHAPcontaining   materials(FormB).Thistableshouldhelpdescribecompositionoffinalformulations,especiallythepercentagesofHAPs,water,andsolidscontained. (#(# 0  AsAppliedFormulations: Each asappliedformulationwillbegivenauniqueID,usingtheAC )  prefix(asopposedtotheMNprefixfor assuppliedcomponents).The descriptionshouldbethe   coatingtype,i.e.,adhesive,primer,basecoat,topcoat,other(pleasedescribe). (#(# 0  ProcessDescription: Indicateifthisactivityismixing,formulating,orthinning:Q (#(# 0  0` (#(#Mixing simplecombiningoftwoormorecomponentstocreatean asappliedcoating,suchas   mixingofaresinandcatalystinatwocomponentcoating. ` (#` (# 0  0` (#(# Formulation Creationofacoating fromscratch,usingthemostbasiccomponents,asis y performedincreatingbatchesofspecialtycoatings. ` (#` (# 0  0` (#(# Thinning Simpleadditionofathinningsolventtoan assuppliedcoatingtoprovidean l appropriateviscosity,density,etc. ` (#` (#  0  Components: Identifythecomponentsusedtocreatetheasappliedformulation,usingtheappropriate 5 productnameorID(e.g.,MN999)fromresponsetoQuestion1aonFormB(HAPcontainingMaterialData).Indicatetheweightpercentageoftheitemrequested,asapercentageofthe finalformulation  ^ indicatedonthetable.Componentsare: (#(# 0  0` (#(#v HAPcontainingMaterials(CrossreferencewithFormB)andweight%ofHAP(infinal ' formulation) :OneormoreHAPcontainingmaterialsmaybeusedintheformulation.Youare  askedtoprovidethematerialnumbertoidentifythematerialusedandthentheweightpercentage ONLYoftheHAPsinthismaterial .OnematerialmaycontainmorethanoneHAPbutfor }!! anyonematerial,youonlyhavetoreportontotalHAP(sincewehaveinformationonspeciatedcomponentsfromFormB). Theweightpercentageshouldbeoffinalformulation,andnot  ## weightpercentoftheHAPcontainingmaterialitself. #vqt#v#l$` (#` (# 0  0` (#(##vqw#v Weight%ofWaterinFinalFormulation (ifnowater,enterNA):Provideweightpercentof c%& water(ifany)inthefinalformulation.Thisincludes#vw#vaddedwaterandalsowateralreadypresent -&' (aspurchased)inmaterials/componentsthatarepartoftheformulation. ` (#` (#   0 ` Weight%ofSolidsinFinalFormulation :Provideweightpercentofsolidsinthefinal (!* formulation.#vx#vI)!+` (#` (# #vWz#v 0  FinalYield: Indicatetheestimatedamountmixedinthereportingyear,inpounds.*j#-(#(#   +4$.  0  (Coating)ApplicationUnitID(s): IndicatetheCoatingApplicationID(s)wheretheAsApplied k  formulationisusedbycrossreferencingtheareadefinedinFormD(CoatingApplicationUnits)usingtheIDnumber(e.g.,CA9).#vz#(#(# #$)  $)|#5  .0    DetailsonMixingProcessandOperatingPracticeChangestoLowerHAPEmissions: Thissectionis   onlyrequestinginformationonprocess(includingrecycling)andoperatingpracticechangesrelevanttothismixingareatoloweroreliminateHAPemissions.Donotdetailinformationrelevanttootheroperations(likecleaning)ormaterialsubstitutions.PleaseuseCommentssheets,ifneeded.$)|}#ی (#(# Ќ  0  IfinformationonthesemeasuresisdetailedinanotherForm(s),pleaseprovidetheappropriatecrossreference(s)here(e.g.,InformationcontainedinFormG,Copy2of4,Question5onoperatingprocesschangesalsoappliestothismixingarea).Similarly,ifsomeoftheinformationprovidedonthisformalsoappliestoanothermixingarea,alsoprovidethosecrossreference(s)here(e.g.,ThisinformationalsoappliestoFormG,Copies3and4of4,Question5). (#(# Ѐ0  Thequestionasksforinformationonwhetheryouhavemadeanychangestoprocessesandoperatingpracticesrelatingtothisarea,thathaveresultedinloweringoreliminationofHAPemissions.Youarerequestedtobrieflydescribethemeasure(s)andprovideestimatedcosts/savings(ifavailable),aswellasquantitiesorlevelsofHAPsreducedthroughthesemeasures. ,(#(# JF * XXX*Thisformrequestsinformationoncleaningoperationsforequipmentusedincordtreatingandsurfacecoatingandassociatedoperations.Cleaningoperationstobereportedonthisformincludecleaningofsprayguns;mixing,storage,anddiptanks;inplacecleaningofrollcoaterequipment(includingrollers,coatingtrays);rollcoaterparts(removedfromthecoaterforcleaningpurposes),andcleaningofproductsaftertheyarecoated.CopytheoriginalandcompleteaseparatecopyofFormHforeachindividualcleaningoperation.Indicatecopynumberandtotalnumberofcopies(oneforeachoperation).AlsoassignauniqueCleaningOperationIDforeachoperation,startingwith1withtheprefixEC(i.e.,EC1,EC2,andsoon).SeeOverallinstructionsonFacilityTrackingNumberanduseofCommentSheets.   P  T ItemSpecificInstructions  O  1.0 T AssociatedOperation(s): EntertheIDNo.ofthetreating,coating,orproductionoperation(s)mostclosely x  relatedtothiscleaningoperation(forexamplecleaningcoatingapplicationequipmentonCA1to10). T(#T(# 2.0 T TypeofCleaningOperation 󀄀Choosethedescriptionthatmostcloselymatchedthiscleaningoperation.If A  youchoose Other,provideabriefdescriptionofthecleaningoperation.  T(#T(# 3.0 T MaterialsUsed 󀄀IdentifyalltheHAPcontainingcleaningmaterialsusedinthiscleaningoperation,by 4 providingcrossreferenceIDsfromtheHAPContainingMaterialsDataForm(B). T(#T(# #$)  $)#4  .0 T   SumTotalofHAPsandPermitLimitations: EntertheactualreportingyeartotalHAPemissionsforthis  cleaningoperation.Alsoentertheestimatedannualemissionsforthisoperationatmaximumdesigncapacity,andanypermitlimitations,ifapplicable.$)#ی T(#T(# Ќ  5.0 T EmissionsCaptureandControl 󀄀Indicateanycapturedevices(hood,lipexhaust,vent,totalenclosure,etc.) % usedtocaptureemissionsfromthiscleaningoperation.Alsoentercaptureefficiency(percentage)H.HIfthecapturedemissionsareventedtoanaddoncontroldevice,entertheIDNo.listedonFormCforthisaddoncontroldevice. T(#T(# 6.0 T IfRagsorWipesAreUsed 󀄀Describethehandling,storage,anddisposalofragsorwipesusedinthis  cleaningoperation. T(#T(# 7.0 T ProcessandOperatingPracticeChangestoLowerHAPEmissionsfromCleaning 󀄀Thissectionisonly u! ! requestinginformationonprocess(includingrecycling)andoperatingpracticechangesrelevanttothistypeofcleaningoperationtoloweroreliminateHAPemissions.Donotdetailinformationrelevanttootheroperations(likemixing)ormaterialsubstitutions.PleaseuseCommentssheets,ifneeded. T(#T(# 0 T IfinformationonthesemeasuresisdetailedinanotherForm(s),pleaseprovidetheappropriatecrossreference(s)here(e.g.,InformationcontainedinFormH,Copy2of4,Question7).Similarly,someoftheinformationprovidedonthisformmayalsoapplytoanothercleaningoperation,inwhichcase,pleasealsoprovidethosecrossreference(s)here(e.g.,ThisinformationalsoappliestoFormH,Copies3and4of4,Question7). T(#T(# 0 T Youarerequestedtoprovideinformationonwhetheryouhavemadeanychangestoprocessesandoperatingpracticesrelatingtothistypeofoperation,thathaveresultedinloweringoreliminationofHAPemissions.Pleasebrieflydescribethemeasure(s)andprovideestimatedcosts/savings(ifavailable),aswellasquantitiesorlevelsofHAPsreducedthroughthesemeasures.,%/T(#T(# T@X` T ihaipXTQQJ LRbBR8& dd8Thepurposeofthisformistoprovideinformationregardingwasteandwastewatergeneration,treatmentand/or k disposalforfacilitieswithcordtreatingandsurfacecoatingoperations.Reportinformationfortheentirefacilityonthisoneform.1.0  WasteGeneration  ((#(# 0  a.0(#(# WasteType: 󀀀Indicateeachtypeofwastegeneratedatthisfacility.Ifthisfacilitygeneratesatypeof '  wasteotherthanthoselisted,pleaseprovideadetaileddescriptionofthatwaste.Thefollowingdefinitionspertaintothissection. (#(# 0  0(#(#Sludge󀀄thesolidsgeneratedfromanyprocess(substratepreparation,coating,mixing,etc.)thatitis O  necessarytohavedisposed,eitheronsiteoroffsite. (#(# 0  0(#(#WasteCoatings󀄀coatingmaterialsfromequipmentcleaning,excesspreparedcoatingmaterials,etc.that B  mustbetreatedand/ordisposed. (#(# 0  0(#(#WasteSolvents󀀄solventsthathavebeenusedinanotherprocess(substratepreparation,etc.)thatare    collectedforeitherrecyclingordisposal. (#(# 0  0(#(#Wastewater󀀄anyprocesswatersorcleaningwatersshouldbeconsideredwastewateratthepoint/time i theyleavethegeneratingoperation. (#(# 0  0(#(#Ifyourfacilityhasacombinedwastestream(e.g.wastecoatingsandwastesolvents),pleaseestimatetheamountofeachcontributedtothewastestreamandincludeinItem1.b.NotethesecombinedstreamsandanyotherpertinentdetailsinaCommentsSheetforthisform. (#(# 0  b.0(#(# QuantityGenerated: Givetheamountofeachtypeofwastegeneratedinthisfacilityintheappropriate  units.Ifalternateunitsareused,stateincommentssection. (#(# 0  c.0(#(# Isthiswastetreatedonsite? Pleaseindicatebycheckingyesorno.M(#(# 0  d.0(#(# Areairemissionscontrolled? IndicateifanymethodforcontrollingemissionsofHAPstotheairisused, v includinguseofcovers,addoncontroldevices,etc. (#(# 0  e.0(#(# SourcesofWaste: Identify,bytheProcessUnitIDtakenfromotherforms(e.g..CA9orSP2),each ?"" typeofwastegeneratedatthisfacility. (#(#   f.0  EstimatedTotalHAPemissionsforreportingyear: PleaselisttheestimatedtotalactualHAPemissions $2% fromthewastewatertreatmentsystemforthereportingyear. (#(# #$)  $)R#2  .0    Modeofwastewatertransport Indicatehowwastewateristransportedfromthepointofgeneration.$)Rm#ی&((#(# Ќ  0  0(#(#Modedefinitions: (#(# 0  0(#(#OpenTrench󀄀uncoveredtrenchinwhichwastewaterflowsfrompointofgenerationtoanotherpoint.Y)!+(#(# 0  0(#(#OpenPipe󄀀coveredtrenchesandpipeswithopeningstotheopenairateachendand/orthroughvents, *#- manholes,etc. (#(#  ,%/ 0  0(#(#ClosedPipe󀀄completelyclosedpipingwithnoopeningtotheatmosphereI.Ik(#(# 0  0(#(#HoldingTank󀀄storagetankincloseproximitytothepointofgenerationwhichholdswastewaterbutdoes  notreuseitintheprocess.Pleaseindicateunderterminationpoint(s)howandwherethiswastewaterisdisposed(e.g.J.JK,Ktruckedoffsite). (#(# 3.0  ProcessandOperatingPracticeChangestoLowerHAPEmissionsfromWasteandWastewater '  Treatment/DisposalAreas 󀄀Thissectionisonlyrequestinginformationonprocess(includingrecycling)   andoperatingpracticechangesrelevanttotheseareastoloweroreliminateHAPemissions.Donotdetailinformationrelevanttootheroperations(likemixing)ormaterialsubstitutions.PleaseuseCommentssheets,ifneeded. (#(# 0  Thequestionsasksforinformationonwhetheryouhavemadeanychangestoprocesses(includingrecycling)andoperatingpracticesrelatingtothisarea,thathaveresultedinloweringoreliminationofHAPemissions.Youarerequestedtobrieflydescribethemeasure(s)andprovideestimatedcosts/savings(ifavailable),aswellasquantitiesorlevelsofHAPsreducedthroughthesemeasures. (#(# M     MOONL NPO>bOPP@ 8XXd d8IBMaximumAchievableControlTechnology(MACT)StandardsfortheemissionsofHazardousAirPollutants(HAPs)arebeingdevelopedforninesurfacecoatingcategories,asrequiredunderSection112oftheCleanAirAct(CAA)asamendedin1990.TheseregulationsareexpectedtobepromulgatedinNovemberoftheyear2000.Theninecategoriesaredefinedasfollows:   ^ 0  AutomobileandLightdutyTrucks* 󀄀Surfacecoatingofautomobileandlightdutytruckbodiesatassembly M  plants,orotherfacilitiesandassociatedoperationsincludingthemixingandstorageofcoatings,andtreatmentofwastewatergeneratedfromcoatingoperations.Offlinecoatingofnonbodypartsisnotincluded.OtherHAPand/orVolatileOrganicCompounds(VOCs)usingoperationsatassemblyplants,includingtheapplicationofadhesives,andfluidfillsareincluded. (#(# 0  Fabric ThissourcecategoryincludestextilemanufacturingprocesseswithpotentialHAPemissions    performedintheproductionorconversionofyarnandthread;woven,knit,andnonwovenfabric;andcarpet.Theprocessesinclude,butarenotlimitedto,nonwovenfabriclatexresinbonding,slashing,preparation,printing,dyeing,wetfinishing(includingcarpetbackcoating),coating,cordtreating,laminating,andspotcleaning. (#(#  0  LargeAppliances* ThesurfacecoatingofLargeAppliancesmanufacturedfromvariousmetals,coiledor j  sheetmetal,precoatedcoil,andprecut,powderprecoatedpieces. (#(# 0  MetalCan Thissourcecategoryincludesfacilitiesthatcoatorprintmetalcansormetalpartsforanytypeof # can(e.g.,metalendsforcompositecans).Itincludesthecoating/printingofmetalsheetsforsubsequentprocessingintocansorcanparts,butnotthecoatingofmetalcoilsforcansorcanparts.(CoilcoatingforcansandcanpartsisincludedintheMetalCoilsourcecategory.)Forpurposesofthisdatagatheringeffort,thissourcecategoryalsoincludesthecoating/printingofmetaldecorativetins,crowns,andclosures(exceptforcoilcoating).Notethatthecoating/printingofpailsanddrumsfallsintheMiscellaneousMetalPartsandProductssourcecategory. (#(# 0  MetalCoil Coilmanufacturingbeginswithacoilorrollofbaresheetmetalandendswithacoilofmetal s coatedononeorbothsides. (#(# 0  MetalFurniture* Thesurfacecoatingoffurnituremanufacturedfromvariousmetals. v(#(# 0  MiscellaneousMetalPartsandProducts* Thiscategoryencompassesallmetalpartsandproductsnot e" ! coveredinoneoftheothercategoriesinwhichthesurfacecoatingofmetalpartsorproductsareincluded(Aerospace,AutomobileandLightdutyTrucks,BoatManufacturing,LargeAppliances,MetalCan,MetalCoil,MetalFurniture,orShipbuilding). (#(# 0  PlasticParts* Thesurfacecoatingofplasticpartsproducedbyeithermachiningfromstockplastic,or W&& castingandmolding. (#(# 0  WoodBuildingProducts* Thissourcecategoryinvolvesanyfinishedorlaminatedproductthatisusedin (Z ) construction,eitherinteriororexterior,ofanyresidential,commercial,orinstitutionalbuilding. )$!*(#(#  *IndicatessourcecategoriesalsosubjecttotheregulationsforVOCsbeingdevelopedunderSection183(e)ofthe +", CAA.  +#-  Addoncontroldeviceefficiency Theratioofthe(pollutant)emissionsrecoveredordestroyedbyanaddonair %  pollutioncontroldevicetothetotal(pollutant)emissionsthatareintroducedtothecontroldevice,expressedasapercentage. Additives Anysubstanceaddedinsmallquantitiestoanothersubstance,usuallytoimproveproperties.Examples M  ofadditivesincludeplasticizers,fungicides,anddryers. Adhesionpromoter Averythincoatingappliedtoasubstratetopromotewettingandformachemicalbondwith P thesubsequentlyappliedmaterial. Adhesive Asubstancecapableofholdingmaterialstogetherbysurfaceattachment.Variousdescriptiveadjectives    areusedwiththetermadhesivetoindicatecertaincharacteristics:physical(liquidadhesive,tapeadhesive),chemicaltype(silicateadhesive,resinadhesive),materialsbonded(paperadhesive),andconditionsofuse(hot-setadhesive). Airdriedcoatings Coatingswhicharenotheatedabove194$F(90$C)forcoatingordrying.Air-driedcoatings   alsoincludeforced-airdriedcoatings. Alkali Anysubstancethatneutralizesacids.Alkalisarehelpfulinaqueouscleaningbyspeedingsoilremovaland Y suspension.Alkaliissynonymouswithcaustic. Alkyd Abinderbasedonresinsformedbythecondensationofpolyhydricalcoholswithpolybasicacids.They \ mayberegardedascomplexpolyesters(Thermoset). Aminoresins Resinsusedtocrosslinkpolyesters,epoxies,acrylics,andalkydstoenhancetheirdurability.   Asapplied Theconditionofacoatingatthetimeofapplicationtothesubstrate,includinganyaddedthinning N solvent.Multicomponentcoatingsaresuppliedasindividualcomponentsthathavetobemixedpriortoapplication. Assupplied Theconditionofacoatingaspurchasedanddeliveredtotheuser.Multicomponentcoatingsare  v suppliedasseparatecomponentsandlatermixedaccordingtomanufacturersinstructions(e.g.,1:3).Themixingratioaffectsthepollutantemissionsfromthefinalcoatingproduct(i.e.,theasappliedproduct). e" !  Bakedcoatings Coatingsthatarecuredordriedaboveanovenairtemperatureof194$F(90$C). ##  Binder Thesolid(non-volatile)materialinacoatingthatbindsthepigmentandadditiveparticlestogethertoform %2% afilm.Ingeneral,bindersareresins. Captureefficiency 󀄀Thefractionofallorganicvapors,HAPemissions,orotherpollutantsgeneratedbyaprocess '( thataredirectedtoanaddonairpollutioncontroldeviceexpressedasapercentage. CARC ChemicalAgentResistantCoatings.Thesepolyurethane-basedcoatingsarehighlycrosslinkedtoresist I*!+ chemicalattack.CARCisoftenusedonmilitaryequipmentthatmightbecomecontaminatedbynuclear,biological,orchemicalsubstances. +#- Ї Cellosolve Thegenerictermforthesolventfamilyofmono-alkylethersofethyleneglycol.Forexample,a [ widely-usedsolventisbutylcellosolve,whichchemicallyisethyleneglycolmonobutylether. Chlorinatedsolvents Organicsolventsthatcontainchlorine.Examplesinclude1,1,1-trichloroethaneand  ^ methylenechloride. Clean (verb)Toremoveforeignmaterialfromasubstrate.    CleanAirAct(CAA) TheCleanAirAct,asamendedinNovember1990,providesthefoundationforEPAs P effortstoimproveairquality.TheCleanAirAct,buildingonearlierlegislation,waspassedin1970. Cleaningactivity Actionusedtocleanasubstrate.Thistermfocusesonhowthesubstrateisbeingcleaned,and    includesactionssuchaswiping,brushing,flushing,sprayingordipping.  x  Cleaningoperation Aunitoperationinwhichasubstrateiscleaned.Thistermfocusesonwhatisbeingcleaned g  (e.g.,sprayboothcleaningoperationorpartscleaningoperation).Cleaningmaybeperformedtoprepareasubstrateforcoating(FormE)orforotherpurposes(FormH). CleaningSolvent 󀄀Organicsolventusedforcleaning. 4  Clearcoat Atransparentcoatingusuallyappliedoveracoloredopaquecoattogiveimprovedglossandprotection # tothecolorcoatbelow.Insomecasesaclearcoatsimplyreferstoanytransparentcoatingwithoutregardtothesubstrate. ClosedPipe completelyclosedpipingwithnoopeningtotheatmosphere.  K Coating 󀄀Aprotective,decorative,orfunctionalfilmappliedasathinlayertoatextilesubstrateandwhichcuresto  formacontinuoussolidfilm.AdhesivesandCaulksarebeingtreatedasCoatings. CoatingComponents 󀄀Productsthatarecombinedatthecoatingfacilitytocreateacoating(e.g.,catalystandresin   inmulticomponentcoatings).Thinningsolventsarenotincludedinthisdefinitionasacoatingcomponent,butisreportedseparately. CoatingTechnologies 󀄀Thebasiccompositionandchemistryofacoating.Thesetechnologiesarebasedonthe /#" carrier(SolventborneandWaterborne),theresinused,orapplicationtechnique(Powder). Dispersioncoating Atypeofcoatinginwhichthebindermoleculesarepresentascolloidalparticlesandspread %2% uniformlythroughouttheformulationasastablemixture. Drier Anadditivewhichacceleratesthedryingofcoatings. '(  Emulsion Atwo-phaseliquidsysteminwhichsmalldropletsofoneliquid(theinternalphase)areimmisciblein, )$!* andaredisperseduniformlythroughout,asecondcontinuousliquidphase(theexternalphase).Thiscontrastswithalatex,whichconsistsofsolidsdispersedinaliquid. +#-  Epoxies Bindersbasedonepoxyresins.Epoxycrosslinkingisbasedonthereactionoftheepoxidegroupswith [ othermaterialssuchasamines,alcohols,phenols,carboxylicacids,andunsaturatedcompounds.Alsousedasathermosetpowdercoating. Exemptcompound Specificorganiccompoundsthatarenotconsideredvolatileorganiccompoundsdueto  ( negligiblephotochemicalreactivity.Exemptcompoundsarespecifiedon40CFR51.100(s). Flashofftime Thetimerequiredbetweenapplicationofsuccessivewet-on-wetcoatingsorbetweenapplication   andbakingtoallowthebulkofthesolventsinthecoatingtoriseslowlyandevaporate.Inbakedcoatingsflash-offhelpstopreventsolventboiloffandfilmblistering. Halogenatedhydrocarbons(Halogenatedsolvents) Formedbysubstitutingoneofthehalogenelements    (chlorine,bromine,orfluorine)intoachemicalcompoundtochangeboththephysicalandchemicalnaturesofthecompound.  B  HAP HazardousAirPollutant.MeansanyairpollutantlistedinorpursuanttoSection112(b)oftheCleanAir 1  Act.ThecurrentlistofHAPsisattachedseparately. Heat-resistantcoatings Designedtoresistdegradationuponcontinuousorintermittentexposurestoa 4 predeterminedelevatedtemperature.ASanDiegoAirPollutionControlDistrictrulestipulatesthatthecoatingmustwithstandtemperaturesof400$FduringnormaluseasdeterminedbyASTMMethodD-2485. #  Highvolumelowpressure(HVLP)sprayequipment Sprayequipmentthatisusedtoapplycoatingbymeansof \ aspraygunthatoperatesat10.0psigofatomizingairpressureorlessattheaircap.  & HoldingTank storagetankincloseproximitytothepointofgenerationwhichholdswastewaterbutdoesnot  reuseitintheprocess. High-solids Solvent-bornecoatingsthatcontaingreaterthan50%solidsbyvolumeorgreaterthan62%(69% s forbakedcoatings)solidsbyweight. Hydrocarbonsolvent Asolventconsistingexclusivelyoftheelementscarbonandhydrogen.Theyareprincipally  v derivedfrompetroleumandcoaltar,andincludealiphatic,aromatic,andnapthenicsolvent. Hydroxides Thechemicaloppositesofacids.Alsoknownascausticsandalkalis.Examplesaresodiumhydroxide /#" andpotassiumhydroxide. MACT MaximumAchievableControlTechnology,asspecifiedinSection112oftheCleanAirAct. %2%  Majormodifications Includeanyphysicaloroperationalchangetoanexistingfacilitywhichresultsinan !'' increaseintheemissionratetotheatmosphereofHAPs.Typically,thesemodificationsresultinchangesinapermitorresultsintheneedtoacquireapermittoconstruct. Manufacturersformulationdata Dataonamaterial(e.g.,acoating)suppliedbythematerialmanufacturer I*!+  basedonknowledgeoftheingredientsusedtomanufacturethatmaterial,ratherthanbasedontestingofthe +", material.Manufacturersformulationdatamayincludeinformationondensity,VOCcontent,HAPcontent,solidscontent,etc. Materialbalance Acalculationbasedonconservationofmass(i.e.,themassofmaterialgoingintoanoperation  ^ isequaltothemassofmaterialwhichleavestheoperation).Thiscalculationisoftenusedtoestimatevolatileemissions. Metalizedepoxycoating Acoatingthatcontainsrelativelylargequantitiesofmetallicpigmentationfor   appearanceand/oraddedprotection. Permanenttotalenclosure Apermanentlyinstalledenclosurethatcompletelysurroundsasourceofemissions ?  suchthatallemissionsarecapturedanddischargedthroughacontroldevice.Forspecificqualifyingcriteria,seeMethod204(62FR32500)(June16,1997). Pigment Finelygroundinsolubleparticlesdispersedincoatingstoinfluencepropertiessuchascolor,corrosion g  resistance,mechanicalstrength,hardness,durability,etc.Particlesmaybenaturalorsyntheticandalsoinorganicororganic. Polyester Apolymerinwhichthemonomerunitsarelinkedbythefunctionalgroup-COO-.Polyesterhasbeen 4 usedasthermoplasticpowdercoating,andasthefollowingthermosettingpowdercoatings:epoxypolyesterhybridpowder,urethanepolyesterpowder,andpolyesterTGICpowder. Polyethylenes Thermoplasticresinscomposedofpolymersofethylene(CH2CH2).Polyethylenesarenormally \ translucent,tough,waxysolidsthatareunaffectedbywaterandalargerangeofchemicals.Frequentlyusedinpowdercoatings. Polymers Ahigh-molecular-weightorganiccompound,naturalorsynthetic,withastructurethatcanbe  representedbyarepeatedsmallunit,ormer. Polypropylenes Tough,lightweightthermoplasticresinscomposedofpolymersofpropylene(CH2CHCH2). = Theyarecommonlyusedinpowdercoating. Powdercoatings Anycoatingappliedasadry(withoutsolventorothercarrier),finelydividedsolidwhich !@  adherestothesubstrateasacontinuousfilmwhenmeltedandfused. Primer Thefirstlayerandanysubsequentlayersofidenticallyformulatedcoatingappliedtothesurfacetobe ## coated.Primersaretypicallyusedforprotectionfromtheenvironment,functionalfluidresistance,andadhesionofsubsequentcoatings.Primersthataredefinedasspecialtycoatingsarenotincludedunderthisdefinition. Process(Processline) Theaggregateofunitoperationsnecessaryforproducingaproduct.Theemissionsfroma !'' processincludesallsourcesofairemissions(e.g.,storage,transfer,handling,painting,andpackaging). OpenPipe Coveredtrenchorpipewithopeningstotheopenairateachendand/orthroughavent,manhole,etc. )$!*  OpenTrench Uncoveredtrenchinwhichwastewaterflowsfrompointofgenerationtoanotherpoint. +",  +#-  ResinType 󀄀Thebasicchemicalclassificationofthecoatingsolids. [  Shelflife Thelengthoftimeacoatingmaynormallybestoredwithoutlosinganychemical/physicalproperties.   Manufacturerstypicallyspecifytheshelflife. Silicones Resinsconsistingofsilicon-oxygenlinkages,unlikeorganicresins,whichcontaincarbon. M   Sludge Thewastesolidsgeneratedfromanyprocess(surfacepreparation,coating,mixing,etc.)thatitisnecessary   tohavedisposed,eitheronsiteoroffsite. Solids Thenonvolatileportionofthecoatingthatafterdryingmakesupthedryfilm. ?   Solvent Theliquidorblendofliquidsusedtodissolveordispersethefilm-formingparticlesinacoatingand x  whichevaporateduringdrying.Atruesolventisasingleliquidthatcandissolvethecoating.Solventisoftenusedtodescribeterpenes,hydrocarbons,oxygenatedcompounds,furans,nitroparaffins,andchlorinatedsolvents. Solvent-borne Coatingsinwhichvolatileorganiccompoundsarethemajorsolventordispersant.    Spotcleaningoperation Removingcontaminantssuchasdirt,grease,oil,andcoatingsbysprayingacleaning 4 solventorphysicallyrubbingthesubstratewithamaterialsuchasarag,paper,orcottonswabthathasbeenmoistenedwithacleaningsolvent.  # Spraygun Adevicethatatomizesacoatingorothermaterialandprojectstheparticulatesontoasubstrate.  \ Substratepreparation Theremovalofcontaminantsfromthesubstrateinpreparationfortheapplicationofa K coating. &  Temporarytotalenclosure Anenclosureconstructedonlytomeasurethecaptureefficiencyofpollutantsemitted N fromagivensource.Forspecificqualifyingcriteria,seeMethod204(62FR32500)(June16,1997' ). Thermoplastic Resincapableofbeingrepeatedlysoftenedbyheatandhardenedbycooling.Thesematerials,   whenheated,undergoasubstantiallyphysicalratherthanchemicalchange.Thermoplasticresinscanbecompletelydissolvedwithappropriatesolvents. Thermoset Resinthat,whencuredbyapplicationofheatorchemicalmeans,changesintoasubstantiallyinfusible /#" andinsolublematerial.Thermosettingresinswillsoftenbutwillnotdissolveinanysolvents. Thinningsolvent 󀄀Organicsolventusedtothincoatingmaterialpriortoapplicationtotheproduct. %2%  Topcoat Acoatingthatisappliedoveraprimerorbasecoatonaproductforappearanceorprotection.Topcoats !'' aretypicallythelastcoatappliedinacoatingsystem. Touchupandrepairoperation Thatportionofthecoatingoperationthatistheincidentalapplicationofcoating )$!* usedtocoverminorimperfectionsinthecoatingfinishortoachievecompletecoverage.Thisdefinitionincludesoutofsequenceoroutofcyclecoating. +#-  Unitoperation 󀄀Anindustrialoperation,classifiedorgroupedaccordingtoitsfunctioninanoperating [ environment(e.g.,acoatingmixingvessel,acuringoven,etc.). Urethanes Materialsbasedonresinsmadebythecondensationoforganicisocyanateswithcompoundsorresins  ^ containinghydroxylgroups.Categoriesofpolyurethanecoatingsinclude:singlecomponentprereacted-urethanecoatings;singlecomponentmoisture-curedurethanecoatings;singlecomponentheat-curedurethanecoatings;two-componentcatalyst-urethanecoatings,two-componentpolyurethanecoatings;andone-componentnonreactivelacquer-urethanesolutioncoatings. VOC(VolatileOrganicCompound) AnycompounddefinedasVOCin40CFR51.100(s).Thisincludesany u  organiccompoundotherthanthosedeterminedbytheEPAtobean`exemptcompound. WasteCoatings Coatingmaterialsfromequipmentcleaning,excesspreparedcoatingmaterials,etc.thatmustbe x  treatedand/ordisposed. WasteSolvents Solventsthathavebeenusedinanotherprocess(surfacepreparation,etc.)thatarecollectedfor 1  eitherrecyclingordisposal. Wastewater Anyprocesswatersorcleaningwatersshouldbeconsideredwastewateratthepoint/timetheyleave 4 theprocessunit. Waterbornecoatings Coatingsinwhichwateraccountsformorethan5weightpercentofthevolatileportion.   Workpractice 󀄀Specifichumanactivitiesthatleadtoareductioninemissions(orwaste)orhavethepotentialto & doso.Theactivitiesincludeoperatortraining,managementdirectives,workproceduresortechniquesforconductingemission(orwaste)generatingoperationsorforreducingoreliminatingtheneedfororfrequencyofsuchoperations.  N @֢[֣aIѢCASNumber0  0` (#(#ChemicalNameK ` (#` (# 750700  0(#(#0(#(#Acetaldehyde (#(# 603550  0(#(#0(#(#Acetamide (#(# 750580  0(#(#0(#(#Acetonitrile ^(#(# 988620  0(#(#0(#(#Acetophenones ((#(# 539630  0(#(#0(#(#2-Acetylaminofluorene= (#(# 1070280  0(#(#0(#(#Acrolein(#(# 790610  0(#(#0(#(#Acrylamide(#(# 791070  0(#(#0(#(#AcrylicacidP(#(# 1071310  0(#(#0(#(#Acrylonitrilee (#(# 1070510  0(#(#0(#(#Allylchloride/ (#(# 926710  0(#(#0(#(#4-Aminobiphenyl (#(# 625330  0(#(#0(#(#Anilinex (#(# 900400  0(#(#0(#(#o-AnisidineB (#(# 13322140  0(#(#AsbestosW (#(# 714320  0(#(#0(#(#Benzene(includingbenzenefromgasoline)! 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(#(# 675610  0(#(#0(#(#Methanol (#(# 724350  0(#(#0(#(#Methoxychlorj (#(# 748390  0(#(#0(#(#Methylbromide(Bromomethane)4(#(# 748730  0(#(#0(#(#Methylchloride(Chloromethane)I(#(# 715560  0(#(#0(#(#Methylchloroform(1,1,1-Trichloroethane)(#(# 789330  0(#(#0(#(#Methylethylketone(2-Butanone)(#(# 603440  0(#(#0(#(#Methylhydrazine\(#(# 748840  0(#(#0(#(#Methyliodide(Iodomethane)q&(#(# 1081010  0(#(#0(#(#Methylisobutylketone(Hexone);(#(# 6248390  0(#(#0(#(#Methylisocyanate(#(# 806260  0(#(#0(#(#Methylmethacrylate1(#(# 6340440  0(#(#0(#(#MethyltertbutyletherN(#(# 1011440  0(#(#0(#(#4,4-Methylenebis(2-chloroaniline)c(#(# 750920  0(#(#0(#(#Methylenechloride(Dichloromethane)- (#(# 1016880  0(#(#0(#(#Methylenediphenyldiisocyanate(MDI) (#(# 1017790  0(#(#0(#(#4,4'-Methylenedianiline!v(#(# 912030  0(#(#0(#(#Naphthalene"@ (#(# 989530  0(#(#0(#(#NitrobenzeneU# !(#(# 929330  0(#(#0(#(#4-Nitrobiphenyl$"(#(# 1000270  0(#(#0(#(#4-Nitrophenol$#(#(# 794690  0(#(#0(#(#2-Nitropropane%h$(#(# 6849350  0(#(#0(#(#N-Nitroso-N-methylurea}&2%(#(# 627590  0(#(#0(#(#N-NitrosodimethylamineG'&(#(# 598920  0(#(#0(#(#N-Nitrosomorpholine('(#(# 563820  0(#(#0(#(#Parathion(((#(# 826880  0(#(#0(#(#Pentachloronitrobenzene(Quintobenzene))Z )(#(# 878650  0(#(#0(#(#Pentachlorophenolo*$!*(#(# 1089520  0(#(#0(#(#Phenol9+!+(#(# 1065030  0(#(#0(#(#p-Phenylenediamine,",(#(# CASNumber0  0` (#(#ChemicalNameK ` (#` (# 754450  0(#(#0(#(#Phosgene (#(# 78035120  0(#(#Phosphine (#(# 77231400  0(#(#Phosphorus ^(#(# 854490  0(#(#0(#(#Phthalicanhydrides ((#(# 13363630  0(#(#Polychlorinatedbiphenyls(Aroclors)= (#(# 11207140  0(#(#1,3-Propanesultone(#(# 575780  0(#(#0(#(#beta-Propiolactone(#(# 1233860  0(#(#0(#(#PropionaldehydeP(#(# 1142610  0(#(#0(#(#Propoxur(Baygon)e (#(# 788750  0(#(#0(#(#Propylenedichloride(1,2-Dichloropropane)/ (#(# 755690  0(#(#0(#(#Propyleneoxide (#(# 755580  0(#(#0(#(#1,2-Propylenimine(2-Methylaziridine)x (#(# 912250  0(#(#0(#(#QuinolineB (#(# 1065140  0(#(#0(#(#QuinoneW (#(# 1004250  0(#(#0(#(#Styrene! (#(# 960930  0(#(#0(#(#Styreneoxide (#(# 17460160  0(#(#2,3,7,8-Tetrachlorodibenzo-p-dioxinj (#(# 793450  0(#(#0(#(#1,1,2,2-Tetrachloroethane4(#(# 1271840  0(#(#0(#(#Tetrachloroethylene(Perchloroethylene)I(#(# 75504500  0(#(#Titaniumtetrachloride(#(# 1088830  0(#(#0(#(#Toluene(#(# 958070  0(#(#0(#(#2,4-Toluenediamine\(#(# 5848490  0(#(#0(#(#2,4-Toluenediisocyanateq&(#(# 955340  0(#(#0(#(#o-Toluidine;(#(# 80013520  0(#(#Toxaphene(chlorinatedcamphene)(#(# 1208210  0(#(#0(#(#1,2,4-Trichlorobenzene(#(# 790050  0(#(#0(#(#1,1,2-TrichloroethaneN(#(# Ѐ790160  0(#(#0(#(#Trichloroethylenec(#(# 959540  0(#(#0(#(#2,4,5-Trichlorophenol- (#(# 880620  0(#(#0(#(#2,4,6-Trichlorophenol (#(# 1214480  0(#(#0(#(#Triethylamine!v(#(# 15820980  0(#(#Trifluralin"@ (#(# 5408410  0(#(#0(#(#2,2,4-TrimethylpentaneU# !(#(# 1080540  0(#(#0(#(#Vinylacetate$"(#(# 5936020  0(#(#0(#(#Vinylbromide$#(#(# 750140  0(#(#0(#(#Vinylchloride%h$(#(# 753540  0(#(#0(#(#Vinylidenechloride(1,1-Dichloroethylene)}&2%(#(# 13302070  0(#(#Xylenes(isomersandmixture)G'&(#(# 954760  0(#(#0(#(#o-Xylenes('(#(# 1083830  0(#(#0(#(#m-Xylenes(((#(# 106420  0(#(#0(#(#p-Xylenes)Z )(#(# 00  0(#(#0(#(#AntimonyCompoundso*$!*(#(# 00  0(#(#0(#(#ArsenicCompounds(inorganicincludingarsine)9+!+(#(# 00  0(#(#0(#(#BerylliumCompounds,",(#(# CASNumber0  0` (#(#ChemicalNameK ` (#` (# 00  0(#(#0(#(#CadmiumCompounds (#(# 00  0(#(#0(#(#ChromiumCompounds (#(# 00  0(#(#0(#(#CobaltCompounds ^(#(# 00  0(#(#0(#(#CokeOvenEmissionss ((#(# 00  0(#(#0(#(#CyanideCompounds1= (#(# 00  0(#(#0(#(#Glycolethers2(#(# 00  0(#(#0(#(#LeadCompounds(#(# 00  0(#(#0(#(#ManganeseCompoundsP(#(# 00  0(#(#0(#(#MercuryCompoundse (#(# 00  0(#(#0(#(#Finemineralfibers3/ (#(# 00  0(#(#0(#(#NickelCompounds (#(# 00  0(#(#0(#(#PolycylicOrganicMatter4x (#(# 00  0(#(#0(#(#Radionuclides(includingradon)5B (#(# 00  0(#(#0(#(#SeleniumCompoundsW (#(# NOTE:Foralllistingsabovewhichcontaintheword"compounds"andforglycolethers,thefollowingapplies:Unlessotherwisespecified,theselistingsaredefinedasincludinganyuniquechemicalsubstancethatcontainsthenamedchemical(i.e.,antimony,arsenic,etc.)aspartofthatchemical'sinfrastructure.1X'CNwhereX=H'oranyothergroupwhereaformaldissociationmayoccur.Forexample,KCNorCa(CN)2  2(Underreview)3(Underreview)4(Underreview)5Atypeofatomwhichspontaneouslyundergoesradioactivedecay.P