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X5 7 9 1Gpxlm9mHairqShort Arial cke?redtop leftTim esConn_ectorF[Normal0"$ 8pt 1 !. arr\endG"$"c>% textG !stoDuratione/sourcesPro sDoOu#.5$18 Dynamicd'visPemkStylt)Depth#Routing#r."LTo1ClearanceX J#".12i?$3Y+<2w1r>8Nod 9t-0l?R3!UniOvers&Pi3Gridd0+2 BlockSiz)0;Y#Aven{ue35n?704(47L\=0Or.6=Y"C  trolsAsInputsS=3 0#C1JumpgEP[OnDIr\80<1\88<1(Or.7O800B-0O80O438O539A?a5b/.16QnSSi6Q33P~P{PaPEP,PP3ܡPáPPPPPvP]PLP1P$P P3P֪PPPPwPfPKP:PP P3`````````j`V`>`0`!```3 `I`I`I`I`I`I`xI`hI`XI`GI`4I`$I`I`3`Ӆ``````r`d`U`G`<`-`` `R M CUgy%"3E5Fw'(. .$!6   3770/DB1- C598=> / :"$#/)/;/M/_/j//////*-{,}) 824Yb5?&>+ #0/ 1g,g---%- $+c4g+k+c-- "-%---- %---%- $-- "-%----%---%- $~-- "-%---- %XDX8X3---%- $T5X,\5T5-- "-%-$*RR * *R-- "-%---- %```---%- $d` \d-- "-%---- %B BB---%- $>BF>-- "-%----%`D`'---%- $\)` d)\)-- "-%---- %..---%- $  -- "-%-"$prw~~wrp-- "-%-"$4g6_;YBUJUQYV_XgVoQuJxBx;u6o4g-- "-%- $&-- "-%----%-- "-%- $XF,j,X-- "-%- $B0TB-- "-%- $`N r `-- "-%- $--DocumentSummaryInformation8PagesMastersPage-1 ConnectorProcessUniversal connectorDynamic connector0dlt_VPID_PREVIEWS_PID_LINKBASE A  METAFILEPICTT`T2    (  "-%-$Gh?2Ml|fS&CP8{0,,0) 8S C| S f |  , G _ t ? h     ? j  t _ G 2, T s   | S ) {P&lsMT22 j?- "-YJ Arial-"Systemn- . - ! Conditioned ! SubstrateW-  "-%-$(nnQ(Q(---- . - !Coating}!Application andE ! Flashoff Area -  "-%-$ R R Q Q ---- . - ! Drying OvenE-  "-%-$El$n$t$}$$p$J$&$$$%A%e%%o%b%Y&S.&QX&S&Y&b&o&'=']'{'''&'J'p'''''='f'''''"{'B]'`='z'&&&&X&.&&%%%e%A%%z$`$B$"$$$}$t$fn$=l$---- . - !Coated % ! Substrate$-  "-%-f$1 )6FiZSp?/"3O"j/?Si,Hc{jO3pZF{6c)H ,--{@ Arial-- . -!LW--- . -!= Potential HAP Air Emission--- . -!(= Liquid Waste Potentially Contaning HAP1-  "-%-$: TT : : T---- . - !Coating` ! Preparation(- -  "-%---- % f   "---%- $ ( I --  "-%---- %n=---%- $ I--  "-%---- %R _"$---%- $$l$$I$--  "-%----% S TS S 4---%- $AAA--  "-%---- % T  ---%- $Q Q--  "-%---- %:   ---%- $h   h  --  "-%----%---%- $L--  "-%---- %Q---%- $%--  "-%-$ R R  ---- . - ! Curing Oven-  "-%---- %  ---%- $  y  --  "-%---- %8 8] 8 ---%- $) 8 n) ) --  "-%----%Q---%- $yy--  "-%---- %R .&.&4---%- $%A.&d&A%A--  "-%-f$1-  %9Ozhj]TNLNT.]Ijazw - J g    w a I .       h O 9 %   g J - ---- . -!LWU p-  "-%-f$1  iL0'7Kaz$@[s0Li&s9[I@V$`fhf`VzIa9K&7'  ---- . -!LW-  "-%- $OO--0 Arial-- . -!HAPe-  "- %---- %--  "- %- $%%-- -( Arial- - . - !HAPu!2-  "- %- $8F W  8F -- -- - . - !HAP% !4 !-  "- %- $-- -- - . - !HAPY!3[-  "- %- $ -   - -- -- - . - !HAP G !1p -Page of & Page of &i., ii., iii.,Level 1Level 2Level 3Level 4Level 56#B4Quick i) c  )0 c-(,+&OLE 2.0 Box <=8C HKKKKgg' dxdP Pd(3$ !   3"  ݛ_@3 3 XXPage  7  ڀof  38  #XX># ((3/Q$ !   d !  ݛ_XXH֣  U84dd8ThepurposeofthissurveyistogatherinformationonfabriccoatingtosupportthedevelopmentofMaximum [ AchievableControlTechnology(MACT)StandardsfortheemissionsofHazardousAirPollutants(_ԢHAPs_)fromtheFabricPrinting,Coating,andDyeingsourcecategory.Thisquestionnairepackethasbeendevelopedspecificallyforfabriccoatingoperations.TheEPAwillusethecollectedinformationtoevaluatethetypesofprovisionsneededtolimitHAPemissionsfromfabriccoatingandassociatedoperationsandtoestimatetheimpactsofregulatoryoptions. HowtoDetermineWhichFormsandQuestionsAreApplicabletoYourFacility     DEFINITIONS  u   Majorsource Anystationarysourceorgroupofstationarysourceslocatedwithinacontiguousareaandunder    commoncontrolthatemitsorhasthepotentialtoemitconsideringcontrols,intheaggregate,10tonsperyearormoreofanyhazardousairpollutantor25tonsperyearormoreofanycombinationofhazardousairpollutants. Syntheticminorsource Anystationarysourceorgroupofstationarysourceslocatedwithinacontiguousareaand 1  undercommoncontrolthathasthephysicalandoperationalcapabilitytoemitmajoramountsofhazardousairpollutants,butisnotconsideredamajorsourcebecausetheowneroroperatorhasacceptedanenforceablelimit. Minor/areasource Anystationarysourceorgroupofstationarysourceslocatedwithinacontiguousareaand Y undercommoncontrolthatdoesnothavethephysicaloroperationalcapacitytoemitmajoramountsofhazardousairpollutants(evenifthesourceownerandregulatoryagencydisregardanyenforceablelimitations).Foreachfacilitywithfabriccoatingprocesses,allformsandquestionsshouldbefilledoutexceptinthecasesexplainedbythefollowingdirections:4c  4c"0    Ifyourfacilityhasaminor/areasourceTitleVclassificationforHAP(responsetoQuestion11onForm  A),thenonlyresponsestoFormAGeneralFacilityInformation,Questions1thru12arerequired.DonotcompleteotherForms.4c݌ (#(# Ќ  4c  4c@ "0    IfyourfacilityhasamajorsourceorsyntheticminorsourceTitleVclassificationforHAP(responseto   Question11onFormA)andnoneoftheHAPcontainingmaterial/materialgroups(reportedinFormB)youuseforfabriccoatingandassociatedprocessesatthisfacilitycontainanyHAPconstituentsatconcentrationsgreaterthan1%,or0.1%foracarcinogen(responsetoQuestion5onFormB),thenonlyresponsestoFormAGeneralFacilityInformationandFormBMaterialDataarerequired.DonotcompleteotherForms.4c@ [ ݌ (#(# Ќ  4c  4c "0    SomeFormsorspecificquestionsinaFormmaynotbeapplicabletoyoubecauseofthespecificnatureof %2% youroperationsatthisfacility.Insuchcases,simplymakeanoteontopoftheFormornexttothequestion,statingitasbeingNotApplicable.Forexample,ifyouhavenotinstalledanyaddoncontrol !'' devicestocontrolemissionsfromfabriccoatingorassociatedoperations,thenFormCwillnotbeapplicable.4c  ݌ (#(# Ќ  Pleasenotethatyouaretoprovideaseparateresponsepackageforeachfacilityinyourcompanydoingfabriccoating. +#-  OtherSurfaceCoatingMACTStandards  [ _̢MACTstandardsarealsobeingdevelopedfor8othersurfacecoatingcategories(seefirstpageofAttachment1),besidestheFabricPrinting,Coating,andDyeingMACT.AfacilitycanpotentiallybecoveredbymorethanoneϢMACTstandard.However,forthisquestionnaire,youareonlytoprovideinformationonyourfabriccoating(andsupporting)operations.TheonlyexceptionsaresomequestionsinFormA,forwhichspecificinstructionsareprovided. ASeparateResponsePackageNeededfromeachFabricCoatingFacility  P EPArequiresyoutosubmitaseparateresponsepackageforeveryfabriccoatingfacilityinyourcompany,whethertheyarefilledoutbythefacilitiesthemselvesoratthecorporatelevel.However,onlyonecopyhasbeensenttoyourcompany,addressedtotheCorporateEnvironmentalOfficial.Thecorporateofficeisresponsibleforcoordinatingresponsesfromallfabriccoatingfacilitiesinthecompany.EPAhasnotsentquestionnairestoeveryindividualfacilityinyourcompanysoastoalertyourcorporateofficeofthisdatacollectioneffort,toallowcompaniestoemploytheirownmeansofcoordinatingresponsesfromallcoveredfacilities,andtoensurethatindividualfacilitiesarenotmissed. GuidelinesforassigninguniqueFacilityTrackingNumbers  4 GuidelinesonhowtoassignandusetheFacilityTrackingNumbersareasfollows:̀ b   b0    Eachresponse(oneperfacility/plant)needsauniqueFacilityTrackingNumber.Youhavebeenassigned  aninitialFacilityTrackingNumber,whichisonthemailinglabelandonthecoverlettersentwiththisquestionnaire. b݌ (#(# Ќ   b   bM0    Ifyouarereportingforonefacility,simplyusethisassignedFacilityTrackingNumber.Ifyouare  reportingformorethanonefacility,addalettertotheendoftheassignedFacilityTrackingNumbertocreateauniqueID.Forexample,iftheassignedTrackingNumberisABC001,andyouarereportingforthreefacilities,theirindividualTrackingNumberswouldbeABC001A,ABC001B,andABC001C. bMh݌ (#(# Ќ   b   b0    TheFacilityTrackingNumberhastobenotedon everypage ofyourresponsepackage. b݌ (#(# Ќ   !@  FormatoftheQuestionnaire  [ Thefabriccoatingquestionnaireiscomposedof9Forms(AthroughI)andstepbystepinstructionsareprovidedtogowitheachForm.PleaserefertotheseinstructionswhilecompletingtheForms.Broadly,these9Formsaredesignedtocollectthefollowinginformation:*w657ddd Xdd Xdd X(#(#w,dd ,dd ,` dd +  5   InformationonyourfacilityandHAPemissions: (5{ 5 (FormA (5{ 5 (A:GeneralFacilityInformation %{  5 %WhatHAPcontainingmaterialsyouareusinginfabriccoatingandsupportingoperations(e.g.,cleaning): %H  %FormB %~  %B:HAPContainingMaterialπData %H %WhereandhowtheseHAPcontainingmaterialsarebeingusedandresultingtypesandquantitiesofHAPsbeingemitted: %p  %FormsDthroughI %p  %D:CoatingApplicationUnitsE:SubstratePreparationF:StorageG:MixingOperationsH:CleaningActivitiesI:WasteandWastewater ,5  ,IfandhowHAPemissionsarecontrolled: ,5Q 5 ,FormC ,5Q 5 ,C:ControlDevices&Q   5 &FormsAandIneedtobefilledoutonlyonceforeachresponse.However,foreachoftheotherForms,youmayhavetofilloutmorethanonecopy,dependinguponthenatureofyouroperations.YouwillneedtocopytheseForms,asneeded,foryourfacility.Forexample,aseparatecopyoftheHAPContainingMaterialDataForm(B)hastobecompletedforeveryHAPcontainingmaterialtypeyouuseinyourfacility.IfyoucannotfitinyourresponseinthespaceprovidedinanyForm,pleaseusecopiesofthestandardCommentSheetprovided.ThereisaspaceprovidedatthetopofeachFormwhereyouneedtoindicatetheFacilityTrackingNumber(describedonthepreviouspage).Sinceeverypageofyourresponseneedstohavethisnumber,youwillprobablysavetimeandeffortbyenteringtheTrackingNumberatthetopoftheFormspriortocopyinganyForm.ManyFormsconsistofmorethanonepage,andpagenumbersareindicatedatthetopofeachpage.Todistinguisheachindividual copyofeachForm,aspacehasbeenprovidedtoindicatea Copynumberandthetotalnumber  h' ofcopiesforanyparticularForm.Forexample,youmayhave4copiesofFormD,eachdescribing1of4coatingapplicationunits.PleaseuseaseparateCommentsSheet(asneeded)foreachFormorcopyofaFormyoucomplete(e.g.,forFormBCopy2of6).However,youcanusethesameCommentsheetfordetailingmorethanonequestionfromthesameForm(andcopy).Pleaseensurethatyouproperlyreferenceeachrelevantquestionagainstyourcomment(s).IfmorethanoneCommentsSheetisneededforanadequateresponse,pleasenumberandindicatethetotalnumberofpagesofCommentsSheetsusedforthatparticularcomment.Forourtrackingpurposes,question14inFormAalsoasksthatyouindicatethetotalnumberofCommentsheetsusedinyourresponsepackage.  (L 1 EPleaseusethisFormtoprovidegeneralinformationonyourfacility.Onlyinformationonfabriccoating(andassociatedoperations)orlaminatingoperationsisneeded,unlessotherwisenoted(e.g.,inquestions9and12).Pleasedonotcombineinformationonmorethanonefacility.Youneedtofilloutaseparateresponsepackageforeveryfabriccoatingfacilityinyourcompany.Ifyouhavenotdonesoalready,pleaseseeOverallInstructionsonhowtoselectaFacilityTrackingNumberanduseofCommentSheets.Pleaseanswerallquestionsunlessnotapplicabletoyourfacilityoroperations,aspercriteriaprovidedintheOverallInstructions.Allinformationshouldbeforthereportingyear. InstructionsforSpecificItems  G  Questions13. 0 ` x ` (#` (# 0  FacilityName;Location;CorporateOwner: 󀀀Fillincompleteidentifyingandcontactinformationfor B  thisfacilityandthecorporateowner,asspecified.Corporatesales(question3.f)shouldbeprovidedforthereportingyear. (#(# 4.0  FacilityDescription (Describeoperationsofentireplant)j (#(# 0  a.Provideabriefdescriptionofthefacility,includinggeneralpurpose,typesofprocessesthatareperformedatthislocation,productsmade,andotherinformationdiscussingtheoperationsofthefacility.PleaseprovideadditionaldetailsonaCommentsheetforthisform. (#(# 0  b. Dun&BradstreetNumber: The9characterDun&Bradstreetidentifierforthisfacility.Ifunknown & enter Unknown.S(#(# 0  c. SARATRIFacilityID.: TheSuperfundAmendmentsandReauthorizationAct(SARA)ToxicsRelease  Inventory(TRI)FacilityID.numberthatappearsonFormsR.ThisinformationallowsEPAtocrossreferencetotheTRISdatabase.IfthisfacilityisnotrequiredtofilloutFormR,enter N/A.{(#(# 0  d. NumberofFacilityEmployees: Thetotalnumberofproductionpersonnelemployedatthefacility  (notlimitedtocoatings)inFullTimeEquivalents(FTEs).FTEsarecalculatedbydividingthetotalnumberofmanhoursworkedatafacilitybythenumberofhoursexpectedfromafulltimeemployee,typically2,000hours/year.TheequationbelowdemonstratesaFTEcalculation. (#(# e9*'/` p * `Ea"xtd 7" e (#(#     (#(#0  e. NumberofFacilityFabricCoatingEmployees: Totalfacilityproductionemployees(FTEs)involved )&' infabriccoatingandassociatedoperations(suchascleaning,substratepreparation,etc.).SeetheexplanationofFTEforitem4d.Ifanemployee'sdutiesaresplitbetweencoatingandotherduties,usetheproportionofhoursspentonthecoatinglinetocalculateFTEs. (#(# 5.0  ProductDescription: Theprincipalproduct(s)madeorservicedatthisfacility(e.g.,airbags,rainwear, *", orintermediateproductsthatareusedtofabricatetheseorotherenduseproducts). (#(#   +L$. 0  SIC/NAICSCodes: TheserefertotheStandardIndustrialClassificationcodes(1987)andtheir c  replacements,theNorthAmericanIndustrialClassificationSystemcodes.FormoreinformationonSICandNAICScodes,visitthefollowingInternetsite:http://www.census.gov/epcd/www/naics.html (#(# 0  EndUseProduct: Checkeitherthe Yesor Nocheckboxiftheprincipalproductwillbesoldonthe  ( marketasafinishedgood;ifthisproductisanintermediateinthemanufactureofafinalproduct,answer U   No.Iftheproductisan intermediate,notethenameaswellasthefinalproduct(s)inwhichthe   intermediateproductmanufacturedinthisfacilityisused(useaCommentsheet,ifneeded). (#(# 6(ad).0  TechnicalContact: Pleaseprovidetheinformationrequestedontheperson(eitherfortheCorporate }  Ownerorfortheindividualfacility)whoisknowledgeableabouttechnicalinformationforthefacility(emissions,controldevices,coatings,processes,etc.)andshouldbeconsultedifquestionsariseinanalysisofthisresponse. (#(# #7.0  GeographicCoordinates: Pleaseprovidethelatitudeandlongitudeforthecenterofthefacility,indicating o  degrees,minutes,andseconds.Iflatitudeandlongitudearenotavailable,UTMcoordinatescanbeprovidedonaCommentSheetforthisform. (#(# $)  $)<#8  .0    ReportingYear: Theyearofrecordfortheplantthatyouareusingtoprovideinformationforthis 4 questionnaire.Datafortheyear1997isexpected;pleaseprovideanexplanationonaCommentsSheetforthisformtodescribewhyanotheryearwaschosenif1997wasnotused.Unlessotherwisenoted,youareexpectedtocompletealltheinformationinthesurveyforthereportingyearyouselecthere.Alsoindicatewhetherinformationisbeingreportedforthefiscalyearorcalendaryear.$)<=#ی (#(# Ќ  9.0  SurfaceCoatingCategory: Thisquestionistodeterminewhetheryoucouldpotentiallybecoveredby S morethanonesurfacecoatingMACT.Pleasecheckallsurfacecoatingoperationsthatyoumaybedoingatthisfacility.Pleasenote,however,thatthedetailsrequestedineveryotherformofthissurveyareonlyforfabriccoatingoperations.RefertothefirstpageofAttachment1fordefinitionsofallthecoatingcategories. (#(# 10.0  OtherRegulatoryRequirements: (#(# 0  a.PleaselistallNSPSorotherMACTStandardsthatareapplicabletothisfacility.Iftherearenone,enter  @   None.m! !(#(# 0  b. LAERDeterminations: IndicateifaLAERdeterminationhasbeenmadeonanyofthesurfacecoating ## operations,andifsothedateofthemostrecentLAERdetermination.PleasealsolistonaCommentssheetforthisformthecoatingoperation(s)affectedandtheappropriatedate(s). (#(#  0  DEFINITION: LAER(Lowestachievableemissionrate) PursuanttoSection171(1)oftheCleanAir )&' Act,LAERisthatrateofemissionswhichreflects: (#(# 0  0` (#(#themoststringentemissionlimitationwhichiscontainedintheimplementationplanofanyState ($!* forsuchclassorcategoryofsources,unlesstheowneroroperatoroftheproposedsourcedemonstratesthatsuchlimitationsarenotachievable;or ` (#` (# _0  0` (#(#themoststringentemissionlimitationwhichisachievedinpracticebysuchclassorcategoryof +L$. source,whicheverismorestringent.y,%/` (#` (# Ї0  & ( Innoevent,however,shalltheapplicationofthistermpermitaproposednewormodifiedsourcetoemitanypollutantinexcessoftheamountallowableunderapplicablenewsourcestandardsofperformance.Areasofthecountrythathavenotattainednationalambientairqualitystandardsmayrequire_ԢLAER_Ԁonnewsourcesofpollution.'(c4G (#(# 11.0  TitleVStatus: IndicateifyourfacilityhassubmittedorispreparinganapplicationforaTitleVPermitfor U  hazardousairpollutant(_ԢHAPs_)fromyourStateorlocalregulatoryagency.Pleasenotethatweareonlyrequestinginformationon_ԢHAPs_,andnotonTitleVdeterminationsmadeonthebasisofemissionsofcriteriapollutants.Ifyouarenotsure,checktheboxmarked Unknown.Alsoprovideabriefdescription  P ofthebasisfordeterminingtheTitleVclassification(e.g.,forwhichHAPpollutant(s)isthefacilityamajorsource)andwhetherornotanycolocatedactivitiesatthefacilityinfluencetheTitleVstatus. (#(# 12.0  FacilityEmissions: Thisquestionpertainstototalfacilityemissionsandnotlimitedtothoseassociated x  withfabriccoating.Thisinformationisneededbecausedeterminationofwhetherornotthisfacilityisamajorsourceisdoneonthebasisoftotalfacilityemissions.Pleaselistthetotalactualemissionsfromthefacilityforthereportingyear.Providefacilitywidetotalsfor_ԢHAPs_,andforeachindividualHAPemittedat>0.5tons/year.PleaserefertothedefinitionsinAttachment1andthelistof_ԢHAPs_ԀinAttachment2.Alsoprovidefacilitywidepermitlimitations(ifany)onemissionsofanyHAP,andthemaximumdesigncapacityemissions(seedefinitionbelow). (#(# 0  DEFINITION: MaximumDesignCapacityEmissionsThesearetheemissionspossiblewhenoperating + allequipmentatitsmaximumdesigncapacityonafulloperationalschedule(upto8,760hrs/year),andutilizingmaterialswiththehighestHAPcontentcurrentlyinuse.NoteinaCommentsheetforthisformtheassumptionsandexamplecalculationsusedtoarriveattheenteredvalue. (#(# 13.&  0  FabricCoatingMaterialUsage: FacilityWideMaterialUsage: Column1categorizesmaterialsby  generaltypes,correspondingtocategoriesinFormB.Incolumn2,youneedtoenterthetotalquantity(HAPcontainingandnonHAP)ofallmaterialsofthistypeusedinyourfacility.Incolumn3,youneedtoenterthequantityofthistotalthatareHAPcontainingmaterials.Forinstance,youcoulduse100lbsofcoatingsinyourfacility,ofwhich10lbsareHAPcontaining.Incolumn4,entertheunitsinwhichthequantitiesareexpressed.FormBonlyrequestsdetailsonthehighestusagematerialswithineach type.  Incolumn5,youneedtoenterthepercentageoftotalusage(notedincolumn3)ofHAPcontainingmaterialswithinacertain type,forwhichyoupresentdetailedinformationinFormB.Forinstance,you  @  couldpresentdetails(inFormB)ononly90%ofalltheHAPcontainingcoatingsyouuse. (#(# 'P# $)  $)FU#14  .0    ResponseSummary: IndicateinthetablehowmanycopiesofeachFormwerecompletedforthisfacility. ## $)FUaU#ی (#(# Ќ  $)  $)|V#15  .0    ProcessFlowandFacilityDiagrams: Pleaseprovidebothaschematicdrawingofthefacility(plant $2% layout),showingthelocationsofallactivitiesrelatedtofabriccoating.AlsoprovideaprocessflowdiagramshowingtheprocessoperationsandpotentialHAPairemissionsourcesandsourcesofliquidwastepotentiallycontainingHAP.Reference,wherepossible,theForm(s)onwhichinformationforalocationintheplantlayoutorstepintheprocessflowdiagramcanbefound.AnexampleplantlayoutisprovidedasFigure1andanexampleprocessflowdiagramhasbeenprovidedasFigure2.Usemultiplepagesifneededtoprovideclarity,andindicateinthespacesprovidedthetotalnumberofpagesforboththePlantLayoutandtheProcessFlowDiagram(s).$)|VV#ی *",(#(# Ќ  TRO'3 Letter Landscape3''3 Letter Landscape3'T= % v.>G@0,p>% ` &E{%%e0%v *.*... #{%*.*. # c ue] ?/+p|0V}) `.E})})n6*1u ...... #{.... #=ETRX3' LetterO'3 Letter Landscape3' Letter'3 Letter LandscapeTThepurposeofthisFormistogatherinformationonHAPcontainingmaterialsbeingusedinfabriccoatingor k laminatingandassociatedoperationsatthisfacility.Youneedtogroupthematerialsyouuse(wherepossible)accordingtotherulesspecified.YouaretocompleteaseparatecopyofthisFormforeachsuchgroup.Pleasenotethatyoucannotgroupdifferentmaterialtypes(e.g.,thinnersandcleaners).Youneedtoensurethatwithinanymaterialtype(likethinners),youprovideinformationonatleast90%ofallHAPcontainingmaterialswithinthattypeusedatthisfacility.Youmayalsousecertain specialtymaterialsthatmayneedspecialconsiderationindevelopingtheregulation   (e.g.,youmaynotbeabletousealowHAPalternativematerialforcertainreasons,likequalityorcustomerrequirements).Pleasenoteina CommentsSheet forthisformifthereareanyspecialconsiderationsforusageofa   particularmaterial.Ifyouarereportingformorethanonematerial/materialgroup,youneedtocopytheoriginalFormandfilloutseparatecopiesforeachmaterialorgroup.Eachneedstobeassignedaseparate materialnumber ,startingwith1, B  prefixedwithMN(i.e.,MN1,MN2,andsoon).PleaseseetheOverallInstructionsonassigningtheFacilityTrackingnumberanduseofCommentsheets.@ RulesforGroupingMaterialTypes j   Youhavetheoptiontogrouplikematerials(e.g.,differentcolorcoatingswithsimilarHAPcontent),andreport i informationonthegroupedmaterialsonasingleFormB.However,therearesomelimitationsonwhichmaterialsmaybegroupedwithoneanother./c  /ce20    Allmaterialswithinagroupmusthaveasimilarformulation,notvaryingfromonetoanotherbymore & than5%inTotalVOCorTotalHAP./cee݌ (#(# Ќ  /c  /cf20    Allmaterialsshouldhavesimilar,ifnotidentical,_Ԣspeciated_Ԁingredients./cf g݌%(#(# Ќ  /c  /cg20    Onlymaterialsofthesametypecanbegroupedtogether(e.g.,Coatings/CoatingComponentsseparate  fromCleaningSolventsandThinningSolvents)./cgh݌ (#(# Ќ  /c  /ci20    Onlycoatingsofthesameresintypeorcoatingtechnologymaybegroupedtogether./ci0i݌(#(# Ќ  /c  /ci20    AllmaterialsinthegroupmustusethesameUnitsofMeasure(eithermassunitsorvolumeunits)orbe M convertedpriortobeingcombined./cij݌ (#(# Ќ  Pleaseassignseparatematerialnumbers(startingwithMN1)foreachmaterialgrouporsinglematerialbeingreported. DEFINITIONS   ##  Coating 󀄀Aprotective,decorative,orfunctionalfilmappliedasathinlayertoatextilesubstrateandwhichcuresto $2% formacontinuoussolidfilm.AdhesivesandCaulksarebeingtreatedasCoatingsinthisquestionnaire;however,thesemaybereportedseparatelyasan OtherMaterialTypesifdesired. 1&'  CoatingComponents 󀄀Materialsthatarecombinedtocreateacoating(e.g.,catalystandresininmulticomponent 'Z ) coatings).Thinningsolventsarenotincludedinthisdefinitionasacoatingcomponent,butisreportedseparately. CoatingTechnologies 󀄀Thebasiccompositionandchemistryofacoating.Thesetechnologiesarebasedonthe #*", carrier(SolventborneandWaterborne),theresinused,orapplicationtechnique(Powder).  +L$.  CleaningSolvents 󀄀Organicsolventsusedinsubstratepreparationoftheproducttobecoated(asreportedonForm k  E)orincleaningoperations(asreportedonFormH). ResinType 󀄀Thebasicchemicalclassificationofthecoatingsolids.  ^  ThinningSolvent 󀄀Organicsolventusedtothinthecoatingmaterialpriortobeingappliedtotheproductbeing ]  coated. ItemSpecificInstructions   P  0   (#(# #%o*  %o*qq#1  .0    MaterialIdentification 󀄀ThisinformationisbeingrequestedtodefineeachHAPcontainingmaterialor O  materialgroup.%o*qqq#ی (#(# Ќ  1*f    1*fr0a  )0 `   MaterialName: Thenameofthematerial(brandnamesareacceptable)orgroupofmaterials.1*frr0یx ` (#` (# Ќ  1*f    1*fs0b  )0 `   Manufacturers/SuppliersName: Reportthenameofthemanufacturerorsupplierlistedonthe B  productlabeland/oronthe_ԢMSDS_Ԁforthisproduct.Ifgroupinglikematerialsfrommorethanonemanufacturerorsupplier,enter GroupedMaterialsVarious,andnotethematerialnamesand A  manufacturer/suppliernamesforeachmaterialinthegroupina Comments Form.1*fst0ی  ` (#` (# Ќ  1*f    1*fnv0c  )0 `   MaterialType: Indicatewhichoneofthesebroadcategoriesofmaterialsdoesthisspecific j  materialorgroupofmaterialsbelong.(Seethedefinitionspreviouslyprovided.)1*fnvv0ی ` (#` (# Ќ  $)  $)w#2  .0    HAPcontainingMaterialUsage $)wx#ی3(#(# Ќ  01*f    1*fx0a  )0 `   AmountusedintheReportingYear: Givethequantityofthematerialusedforyourreporting  year.Pleasespecifyunits.1*fxy0ی ` (#` (# Ќ  1*f    1*fCz0b  )0 `   Ismaterialmodifiedbeforeuse? Isthematerialmodifiedbeforeuse(e.g.,combinedwithother & componentstoformafinalcoating)?Ifso,thiswillbereferredtoagaininFormG(Mixing).1*fCzjz0ی ` (#` (# Ќ  $)  $){#3  .0    CoatingSpecificDetails 󀄀Detailswhichareneededtobettercomparelikematerials.Firstchoosethe  GeneralCoatingTypes,thentheCoatingTechnology,andtheResinType,whereapplicable.Notethedefinitionsprovidedpreviouslyintheinstructionsforthisform.$){{#ی (#(# Ќ  $)  $)޹}#4  .0    GeneralComposition/FormulationData 󀄀Thisinformationisbeingcollectedtoallowcomparisons  betweensimilarmaterials.$)޹}}#ی (#(# Ќ  01*f    1*f0a  )0 `   MaterialDensity: Productdensityisneededtoconvertweight_Ԣpercents_Ԁtomassunits.Please  @  specifyunits.1*fD0ی ` (#` (# Ќ  1*f    1*f0b  )0 `   SourceofData: IndicatethesourceofthedatabeingreportedinresponsetoQuestions4and5 ?"" onthisForm.ThepreferencefordatasourcesareTestdatafirst,followedbyCertifiedProductDataSheets;MaterialSafetyDataSheets(_ԢMSDS_);thenanyotherdatasourcesavailable.Ifnogoodsourceofdataisavailable,pleasebecertainthatyouhaveidentifiedthemanufacturer/supplieradequately.1*f0ی ` (#` (# Ќ  1*f    1*f0c  )0 `   SolidsContent: Reportthesolidscontentonbothaweightpercentandvolumepercentbasis.1*f:0ی1&'` (#` (# Ќ  1*f    1*f>0d  )0 `   TotalVOCContent: ReporttheVOCcontentonaweightandvolumepercentbasis.1*f>e0ی&(` (#` (# Ќ  1*f    1*f^0e  )0 `   WaterContent: Indicatetheweightandvolumepercentofwaterintheproduct.1*f^0ی'Z )` (#` (# Ќ    $)  $)ކ#5  .0    _ԢSpeciated_ԀComponents 󀄀ListeachindividualorganicandinorganicHAPconstituentofthematerialor Y)!+ (averagefor)materialgroup.Fororganicconstituents,reportonlythosethatareexpectedtovolatilizeduringuseofthematerial,includinganysubsequentdryingorcuringoperations.Organicconstituentsof coatingssuchasresinsthatareintendedtoremainonthesubstratebeingcoated(aspartofthesolidfilm) +L$. shouldnotbereported.Listallthatarepresentatgreaterthanonepercent,oratgreaterthan0.1percentforcarcinogens.$)ކ#ی (#(#   0  Thisinformationshouldbereadilyavailablefromthepreferreddatasource(indicatedinItem4babove)orshouldbeattainablefromthemanufacturerorsupplierofthematerial.Pleaseprovideuswiththebestdatapossible.Itiscriticalthata_ԢCAS_ԀRegistryNumberbegivenwhenoneisavailable;thiswillallowEPAtoensurethatadjustmentsforanyHAPcomponentthatmaybe_Ԣdelisted_Ԁinthefuturecanbemade,andavoidtheneedforanotherdatacollectioneffort.AgoodreferenceontheInternetforfinding_ԢCAS_ԀRegistryNumbersis_ԢChemFinder_(http://chemfinder.camsoft.com/). P(#(# $)  $)ڌ#6  .0    Material/ComponentSubstitutionInformation: Thissectionisveryimportant becausewehaveonly O  askedyoutodetailHAPcontainingmaterials.WealsoneedtoknowofothernonHAP(orlowHAP)materialsyouareusing(buthavenotdetailedhere)thatarearesultofproductsubstitutions.Weareonlyrequestinginformationonmaterialsubstitutionsthatis,changestothematerialorcomponentsinamaterial/materialtypethathaveresultedinreducedoreliminatedHAPemissions.PleaseuseCommentssheets,ifneeded.$)ڌ#ی (#(# Ќ  0  IfinformationonthesemeasuresisdetailedinanotherForm(s),pleaseprovidetheappropriatecrossreference(s)here(e.g.,InformationcontainedinFormB,Copy2of10,Question6b).Similarly,iftheinformationprovidedonthisFormalsoappliestoothermaterialgroups,alsoprovidethosecrossreference(s)here(e.g.,ThisinformationalsoappliestoFormB,Copies3and4of10,Question6a).Pleaseprovidecrossreferencesseparatelyforeachquestion(ac). (#(# 0  Part(a)asksforinformation(includingcostsandHAPreductions)onwhetheranymaterial(s)ofthistype(e.g,thinners),aresubstitutesforpreviouslyusedhigherHAPcompounds.Thisincludesthespecificmaterial(orgroup)thatyouaredetailingonthisFormorothermaterialsyouarenotdetailinghere(becausetheydonotcontain_ԢHAPs_). (#(# 0  Part(b)asksforinformation(includingcostsandpotentialHAPreductions)onanymeasuresthatyoumaybecurrentlyconsidering(orinstitutedafterthereportingyear)forthismaterial/materialgrouportype,toreduceoreliminateHAPemissions. (#(# 0  Part(c)asksforsomedetailsonfailedmeasuresorthosethathavenotbeeninstitutedforvariousreasons,includingcostconsiderations. u! !(#(#    ## _Usethisformtoreportinformationonthedesignparametersandcaptureandcontrolefficiencyfromeachcontroldeviceusedtocontrolemissionsfromfabriccoatingorlaminating.Copytheoriginalandcompleteaseparateformforeachcontroldevice.Indicatecopynumberandtotalnumberofcopies(oneforeachcontroldevice).AlsoassignauniquecontroldeviceIDtoeachcontroldevice,startingwith1withtheprefixCD(i.e.,CD1,CD2,andsoon).SeeOverallInstructionsonFacilityTrackingNumberanduseofCommentSheets.Questions1,2,12,and13needtobecompletedforeachcontroldevicebeingdetailed.Forquestions311,selectonlytheappropriatesectionforthecontroldeviceyouaredetailing(e.g.,fabricfilter),Acompletedescriptionofyourcontroldevicemayincludeotherparametersnotonthisform.Itisimportantthatyouattachmanufacturer'sspecification,schematics,andanyotherdrawingsnecessarytoprovideacompletedescriptionofthiscontroldeviceanditsrelationshiptoitsemissionsource(s).Insomesituations,theoperatingparameters(e.g.,controldeviceefficiency,inletflowrate)varyoverawiderangeduringnormalfacilityoperations.Ifyoubelieveitisimportanttoshowhowtheperformanceofthiscontroldevicevarieswithvaryingoperatingparameters,thenreporttherelevantinformationontheCommentsSheet.Includetherangeoverwhicheachparametervariesandhowthisvariationaffectscontroldeviceperformance. 1.  GENERALINFORMATION  4 0  Thissectionshouldreflectactualoperatingconditions.i(#(#    a)0 ` POSITIONINSERIESOFCONTROLS 󀄀Ifthereareseveraldevicesoperatinginaseries, 3 indicateinwhatpositionthisdeviceislocated.Iftheexhaustairstreamgoesthroughthisunitandthenthroughasecondunitthenthiswouldbethe#1of2units. ` (#` (#    b)0 ` CONTROLSEMISSIONSFROMWHICHEMISSIONSOURCEID(S) Listallemission & sourceIDnumberswhoseemissionsarecontrolledbythisdevice.TheseIDnumbersmustcorrespondtothoselistedonFormsDthruH. ` (#` (#    c)0 ` DESCRIBECONTROLSYSTEM Giveabriefdescriptionofthecontroldevice.Includesuch  informationasotherdevicesusedinconjunctionwiththisdevice;numberofcompartments,etc. ` (#` (#    d)0 ` POLLUTANT(S)COLLECTED Enterthepollutantsbeingcollected.Ifspeciateddataarenot  available,thenentertotalVOCandtotalHAP. ` (#` (#    e)0 ` CAPTUREMETHOD 󀄀Enterthemethodusedtocapturetheemissionsdirectedtothiscontrol  device(i.e.,hood,lipexhaust,totalenclosure,etc.). ` (#` (#    f)0 ` CAPTUREEFFICIENCY 󀄀Enterthecaptureefficiencyinpercentforthepollutantlistedin  @  ItemC1d(captureefficiencymaynotbethesameforallpollutantsinanexhauststream). ` (#` (#    g)0 ` CONTROL/REMOVALEFFICIENCY Enterthecontrol/removalefficiencyinpercentofthe ?"" controldeviceforeachpollutantcollected. ` (#` (#    h)0 ` INLETFLOWRATE(acmm) Entertheactualairflowrateincubicmetersperminute #h$ enteringthecontroldeviceduringnormaloperation. ` (#` (# dB    dBңci  )0 `   INLETHAP/VOCCONCENTRATION(ppmv) 󀄀EntertheaverageHAP/VOCconcentration g%& inpartspermillionbyvolumeenteringthecontroldevice.dBңcی ` (#` (# Ќ  0 1*f    1*fU0j  )0 `   OUTLETHAP/VOCCONCENTRATION(ppmv) 󀄀EntertheaverageHAP/VOC &( concentrationinpartspermillionbyvolumeexitingthecontroldevice.1*fU0 ی ` (#` (# Ќ    k)0 ` PRESSUREDROP(kPa)MIN/MAX 󀄀Entertheminimumandmaximumoperatingpressure ($!* dropacrossthedeviceinkilopascalsduringnormaloperationneededtomaintainthedesiredefficiency. ` (#` (#    l)0 ` INLETTEMPERATURE($C)MIN/MAX 󀄀Entertheminimumandmaximuminlet *#- temperatureindegreesCelsiusduringnormaloperation. ` (#` (#  ,%/  2.0  BasisofCaptureandControlDeviceEfficiency 󀄀Describethebasisusedtodeterminethecapture k efficiencyandcontroldeviceefficiency(e.g.,sourcetest,manufacturer'sspecifications,engineeringjudgement,etc.). (#(# A5) xd"E xA  ( A5) xd"E xA  7  FORQUESTIONS311,PLEASECOMPLETEONLYTHESECTIONWHICHCORRESPONDSTO  F THETYPEOFCONTROLDEVICEBEINGREPORTED.  {  A5) xd"ED xA E   A5) xd"ES xA T   3.  FABRICFILTER  -   Usethissectionforfabricfilters.Afabricfilterremovesparticulatesfromagasstreambypassingthestreamthroughaporousfabric(e.g.,bagfilter,baghouse,HEPAfilter).Dustparticlesformamoreorlessporouscakeonthesurfaceofthefabric.   a)0 ` FILTERSURFACEAREA(m2) Thetotalsquaremetersoffiltersurfacearea.Roundoffto ~  nearestwholenumber. ` (#` (#  4.  ELECTROSTATICPRECIPITATOR  G  Usethissectionforelectrostaticprecipitators(ESP).AnESPremovesparticulatematterfromagasstreambypassingthegasstreamthroughdischargeelectrodesandcollectionplates.Mostparticulatesbecomechargedandarecollectedontheplates.   a)0 ` ASHANALYSIS 󀄀EntertheMassMeanDiameteroftheinletparticledistributionin  micrometers,andtheresistivityoftheparticlesinohmcm. ` (#` (#    b)0 ` TYPE 󀄀ChecktheappropriatedescriptionforthetypeofESPused.Ifnoneofthechoices , adequatelydescribesthisESP,thencheck OtherandprovideadescriptionontheComments a Sheet. ` (#` (#  5.  THERMALORCATALYTICINCINERATOR  T  Usethissectionforthermalorcatalyticincinerators.Acontroldevicewhichoperatesbythermal(noncatalytic)andcatalyticincinerationcanoxidizehydrocarbonsand/ortoxicpollutantsintocarbondioxideandwater.Temperatureandresidencetimemustbesufficienttoobtainthedesiredoxidationresults   a) ` IFCATALYSTUSED {"& 0  0` (#(#TYPE Enterthetypeofcatalystmaterial(e.g.,palladiumonceramichoneycombdesign). E#'` (#` (# 0  0` (#(#CATALYSTSPACEVELOCITY(1/hr) Enterthecatalystspacevelocity.Thisisthe $( volumetricgasratedividedbythevolumeofcatalyst(thisshouldbeavailablefromthemanufacturer). ` (#` (#    b)0 ` INLETOXYGENCONTENT(%) 󀄀Theamountofoxygenintheinletstream,expressedasa m&+ percentage. ` (#` (#    c)0 ` INLETMOISTURECONTENT(%) Givethemaximumpercentageofmoistureintheinlet ( - emissionstream. ` (#` (#    d)0 ` FUELUSED 󀄀Enterthetype(s)offuel(s)usedinthedevice. )*"/` (#` (#   e)0 ` ACTUALANNUALFUELUSE Indicatetheactualaveragehourlyamountoffuelconsumed _*"0  duringthereportingyear.Includeunitsforyourresponse.)+#1` (#` (#    f)0 ` COMBUSTIONTEMPERATURE($C) EntertheminimumtemperatureindegreesCelsiusin k  thecombustionchamberduringnormaloperation. ` (#` (#    g)0 ` TOTALMAXIMUMFIRINGRATE(millionjoules/hr) Enterthetotalmaximumfiringrate  injoulesperhourforallburnersbasedoninput. ` (#` (# 0 1*f    1*f0h  )0 `   RESIDENCETIME(s) Entertheresidencetimeinsecondsoftheairstreamintheincinerator.1*f"0ی (` (#` (# Ќ  6.  MECHANICALCOLLECTOR  '  Usethissectionformechanicalcollectors,suchassettlingchambers,cyclones,andmulticyclones,thatutilizegravityandinertiatoseparateparticulatesfromagasstream.   a)0 ` PARTICLEDENSITY(kg/m3) 󀄀Entertheaverageparticledensityenteringthecontroldevicein   kilogramspercubicmeter. ` (#` (#  7.  CARBONADSORBER  w  Usethissectionforcarbonadsorbers.Adsorptionisacontrolmethodwheregaseouspollutantsareextractedfromthegasphaseandconcentratedatthesurfaceofasolid.Carboniscommonlyusedtoadsorbvolatileorganiccompoundsfromanairstream.Ifanadsorbentotherthancarbonisused,completethisformbutexplainthespecificsofthecontroldevice,includingtheadsorbentused,ontheCommentsSheet.   a)0 ` HAP/VOCCONCENTRATIONENTERINGUNIT(ppmv) 󀄀SpecifythetotalHAP/VOC  concentrationofthegasstreamenteringtheadsorberunitinpartspermillionbyvolume(volumesofHAP/VOCpermillionvolumesofgasstream). ` (#` (#    b)0 ` BREAKTHROUGHCAPACITY(kgvapor/kgadsorbent) 󀄀Providethebreakthroughcapacity [ inkilogramsofvaporperkilogramofadsorbent.ThisisthecapacityofthebedatwhichϢunreactedvaporsbegintobeexhausted. ` (#` (#    c)0 ` NUMBEROFCARBONBEDS 󀄀Enterthetotalnumberofcarbonbedsinthesystem,including N anybedsusedasstandbyorbackup. ` (#` (#    d)0 ` DESCRIBECARBONREGENERATIONPROCEDUREANDHOWEMISSIONSARE M CONTROLLEDDURINGREGENERATION 󀄀Describetheprocedureusedtoregeneratethe  carbon,includingdispositionofrecoveredsolvent.Alsodescribeanymethodusedtocaptureandcontrolemissionsproducedfromtheregenerationoftheadsorbent. ` (#` (#  8.  PACKEDORPLATECOLUMNABSORBERS  ?"" Usethissectionforpackedorplatecolumnabsorberswhereoneormoreselectedgaseouspollutantsareremovedbyabsorptionbybringingthepollutantsincontactwithaliquid.Packingmaterialorplatesareusedtoincreasethesurfaceareaonwhichthiscontactoccurs.   a)0 ` TYPEOFSYSTEM 󀄀Specifytypeofgasabsorbingsystemused(e.g.,spraytower,cyclone &( spraychamber,packedcolumns,platecolumns,venturiscrubber,spargingtank). ` (#` (#  PACKEDCOLUMNS 󀄀Completesections8bthrough8donlyiftheabsorbingsystemisclassifiedasapacked Y)!+ columnsystem.Thisabsorbingprocessisacontinuousoperationwherethegasandliquidphasesflowthroughthesysteminacontinuousmannerwithintimatecontactthroughout.  +L$.  0  b)0` (#(#TYPEOFPACKINGUSED 󀄀Specifypackingusedinyourpackedtower(e.g.,partition k  tricklers,pallrings,berlsaddles,tellerettes). ` (#` (#   c)0 ` COLUMNLENGTH(m) 󀄀Enterthelengthinmetersofthepackedcolumn.` (#` (# 0  d)0` (#(#COLUMNDIAMETER(m) Enterthecolumndiameterinmeters. ^` (#` (#  PLATECOLUMNS 󀄀Completesections8ethrough8gonlyiftheabsorbingsystemisclassifiedasaplatecolumn ]  system.ThisabsorbingprocessisastagedoperationonplatesortrayswheretheliquidandgasarecontactedinϢstepwisefashionintheverticalcylinders.0  e)0` (#(#PLATESPACING(cm) 󀄀Enterthedistanceincentimetersbetweentheplatesintheabsorbing   tower. ` (#` (# 0  f)0` (#(#COLUMNLENGTH(m) 󀄀Enterthelengthinmetersofthepackedcolumn. ` (#` (# 0  g)0` (#(#COLUMNDIAMETER(m) Enterthecolumndiameterinmeters.x ` (#` (#    h)0 ` TOTALGASPRESSURE(kPa) 󀄀Specifythetotalinletgaspressureinkilopascals(gauge).B ` (#` (#    i)0 ` GASDEWPOINT($C) 󀄀EnterthetemperatureindegreesCelsiusatwhichthegasstreamfirst w  changesintoliquidphase. ` (#` (#    j)0 ` GASVELOCITY(m/sec) 󀄀Enterthemaximumgasvelocityinmeterspersecondthroughthe    netcolumncrosssectionalarea. ` (#` (#    k)0 ` ADDITIVELIQUIDSCRUBBINGMEDIUM 󀄀Specifywhatkindofliquidisused.Include 4 thenameoftheadditives(e.g.,propanol,detergents,etc). ` (#` (#    l)0 ` PERCENTRECIRCULATED 󀄀Iftheabsorberisoperatedwithrecirculatingslurries,specify 3 thepercentageoftheliquidreturnedtothesystem. ` (#` (#    m)0 ` TOTALLIQUIDINJECTIONRATE(liters/min) 󀄀Enterthetotalvolumetricflowrateinliters \ perminuteoftheliquid. ` (#` (#    n)0 ` MAKEUPRATE(liters/min) 󀄀Specifytheamountofnewliquidinlitersperminutethatmust [ beaddedtothesystemduetoevaporationordischargetoadisposalsystem. ` (#` (#    o)0 ` ADDITIVE(liters/min) 󀄀Specifytheamountinlitersperminuteofnewadditive(s)thatmustbe  addedtothesystemduetoevaporationordischargetoadisposalsystem. ` (#` (#  9.  WETSCRUBBER  M Usethissectionforwetscrubbersthatareusedtoseparateparticulates(sometimesgases)fromanairstream.Scrubberliquidsareintroducedforparticlecollection.   a)0 ` ADDITIVELIQUIDSCRUBBINGMEDIUM 󀄀Specifywhatkindofliquidisused.Include ?"" thenameoftheadditives(e.g.,propanol,detergents,etc). ` (#` (#    b)0 ` TOTALLIQUIDINJECTIONRATE(liters/min) 󀄀Enterthetotalvolumetricflowrateinliters #h$ perminuteoftheliquid. ` (#` (#    c)0 ` MAKEUPRATE(liters/min) 󀄀Specifytheamountinlitersperminuteofnewliquidthatmust g%& beaddedtothesystemduetoevaporationordischargetoadisposalsystem. ` (#` (#    d)0 ` ADDITIVERATE(liters/min) 󀄀Specifytheamountinlitersperminuteofnewadditive(s)that &( mustbeaddedtothesystemduetoevaporationordischargetoadisposalsystem. ` (#` (#  10.  CONDENSER  Y)!+ Usethissectionforcondensersthatareusedtoremoveorganiccompoundsbycoolingthegasstreamandcondensingoutthepollutants. ,%/    a)0 ` TEMPERATUREOFINLETCOOLANT($C) 󀄀EnterthetemperatureindegreesCelsiusof k thecoolantenteringthecondenser. ` (#` (#    b)0 ` TEMPERATUREOFCONDENSATION($C) 󀄀EnterthetemperatureindegreesCelsiusofthe  condensedpollutant. ` (#` (#    c)0 ` REFRIGERATIONCAPACITY(joules/sec) 󀄀Enterthecapacityinjoulespersecondofthe  ( condenser. ` (#` (#  11.  OTHERCONTROLDEVICE    Usethisformtodescribeanycontroldevicenotincludedinoneoftheabovesections.UsetheCommentsSheettoprovideadditionalinformation,ifnecessary.   a)0 ` FILTERMEDIA 󀄀Enterthetypeoffiltermediaused,ifapplicable.x ` (#` (#    b)0 ` COLLECTIONSURFACEAREA(m2) 󀄀Entertheareaoffiltermediainsquaremeters,if B  applicable. ` (#` (#    c)0 ` FUELUSED 󀄀Enterthetype(s)offuel(s)usedinthedevice.A ` (#` (#    d)0 ` FUELUSAGERATE 󀄀Enterthemaximumfuelusagerateonanhourlyorannualbasis.    Provideunitsforyourresponse. ` (#` (#    e)0 ` DESCRIBEANYAUXILIARYMATERIALSINTRODUCEDINTOTHECONTROL 4 SYSTEM 󀄀Describeanyauxiliarymaterials(e.g.,lime,caustic,acid,etc.)introducedintothe i controlsystem. ` (#` (#  A5) xd"ExA߀  PLEASEANSWERQUESTIONS12AND13FOREACHCONTROLDEVICE.A5) xd"ExA &  12.0  Monitoring 󀄀Describethemonitoringperformedonthiscontroldevicetoassurecompliancewitha j regulatoryorpermitlimit.Includethefrequencyatwhichthemonitoringisperformed,theparameterbeingmonitored,andaveragingtime(ifapplicable). (#(# # $)  $)e#13  .0    EliminatingUseofControlDeviceforHAPs: Onlydetailinformationondevicesforcontrol/cocontrol ' ofHAPs.Thissectionisonlyrequestinginformationonwhetheryouhavesuccessfullymanaged,inthepast,toeliminateuseofaHAPcontroldevicethroughotherHAPreductionmeasures,orwhethersuchmeasuresarecurrently(orhavebeen)under.Provideadditionalinformationonemissionsfurtherreducedorincreased(ifso).$)e# ی (#(# Ќ  0  IfinformationonthesemeasuresisdetailedinanotherForm(s),pleaseprovidetheappropriatecrossreference(s)here(e.g.,InformationcontainedinFormC,Copy2of5,Question13b).Similarly,iftheinformationprovidedonthisFormalsoappliestoothercontroldevices,alsoprovidethosecrossreference(s)here(e.g.,ThisinformationalsoappliestoFormC,Copies3and4of5,Question13a).Pleaseprovidecrossreferencesseparatelyforeachquestion(ac). (#(# 0  Part(a)asksforinformation(includingcosts/savings)onwhetheryouhaveundertakenmeasuresinthepastthathaveeliminatedtheuseofacontroldeviceforHAPsthatwasemployedpreviously. (#(# 0  Part(b)asksforinformation(andcost/savings)onanymeasuresthatyoumaybecurrentlyconsidering(orinstitutedafterthereportingyear)foreliminatingtheuseofthisHAPcontroldevice. (#(#   *#. 0  Part(c)asksforfailedmeasuresorthosethathavenotbeeninstitutedforvariousreasons,includingcost considerations. 5(#(# MUsethisformtoprovideinformationonallfabriccoatingapplicationunitswithpotentialforHAPemissionsatthefacility.ThisformistoreporthowandwhereHAPcontainingmaterialsyoureportedinFormBarebeingusedandresultingHAPemissions.Forthepurposeofthisform,treateachmethodofcoatingasaseparateunit.Copytheoriginalandcompleteaseparateformforeachindividualcoatingapplicationunit.Indicatecopynumberandtotalnumberofcopies(oneforeachunit).AlsoassignauniqueCoatingApplicationUnitIDforeachunit,startingwith1withtheprefixCA(i.e.,CA1,CA2,andsoon).SeeOverallinstructionsonFacilityTrackingNumberanduseofCommentSheets.  '  DEFINITIONS Coatingapplicationunit 󀄀Anycoatingapplicator(s),flashoffarea(s),anddryingoven(s)locatedbetweena   substrateunwindstationandarewindstationthatcoatsacontinuouswebtoproduceasubstratewithapolymericcoating.Shouldthecoatingprocessnotemployarewindstation,theendofthecoatingoperationisafterthelastdryingovenintheprocess.Forthepurposeofrespondingtothisquestionnaire,polymericcoatingofasupportingsubstratemeansawebcoatingprocessthatapplieselastomers,polymers,orprepolymerstoasupportingwebotherthanpaper,plasticfilm,metallicfoil,ormetalcoil. Solventbornecoatingoperation 󀄀Anycoatingapplicationunitthatappliescoatingsinwhichvolatileorganic 4 compoundsarethemajorsolventordispersant. Waterbornecoatingoperation 󀄀Anycoatingapplicationunitthatappliescoatingsinwhichwateraccountsfor  morethan5weightpercentofthevolatileportion. Flocking 󀄀Amethodofclothornamentationinwhichadhesiveisprintedorcoatedonafabric,andfinelychopped [ fibersareappliedalloverbymeansofdusting,airblasting,orelectrostaticattraction. Lamination 󀄀Laminatedfabriciscomposedofahighstrengthreinforcingscrimorbasefabricbetweentwopliesof N flexiblethermoplasticfilm.Usuallyopenscrimsareusedtopermitthepolymertoflowthroughtheintersticesandbondduringcalendaring.Also,twoormorefabricsorafabricandapapersubstratemaybebondedwithanadhesivetoformalaminate. Wearenotrequestinginformationonflamelamination (inwhichfabricisbonded  toalayerofplasticfoam)aspartofthisquestionnaire,asthisisbeingcoveredunderanotherMACTstandard.However,informationonallotherlaminationprocessesisrequested.   @   ItemSpecificInstructions   ## #$)  $)޶#1  .0    DescriptionandLocationofCoatingApplicationUnit $)޶#ی$2%(#(# Ќ  0 1*f    1*f0a  )0 `   Description 󀄀Indicatethetypeofapplicationunitasdefinedabove.1*f0ی1&'` (#` (# Ќ  1*f    1*f0b  )0 `   Location 󀄀Enterthelocationofthisunitintheplantlayoutschematicusingcodesorareanames &( fromyourdiagram.1*f0ی ` (#` (# Ќ  1*f    1*f)0c  )0 `   NSPS 󀄀PleaseindicateanyNSPS,suchas40CFRpart60,subpartVVV,thatthecoating ($!* applicationissubjectto.1*f)P0ی ` (#` (# Ќ  2.0  MethodofApplication 󀄀Indicateeachmethodofapplicationthatisusedinthiscoatingapplicationunit.*#-(#(# #$)  $)6#3  .0    ClassofMaterials/CoatingsAppliedinthisUnit $)6Q#ی,%/(#(# Ќ  0   (#(# 0  CoatingID 󀄀Inthiscolumn,weneedinformationon"asapplied"coatings.Thesecouldbematerials  (fromHAPContainingMaterialDataFormB)thatyouapplywithoutanymixingormodification,orthesecouldbeformulations(fromMixingOperationsFormG)youpreparefrom aspurchasedmaterials.  ( PleaseentertherelevantIDforeachCoatingthatisusedinthisunit. (#(# 0  GeneralTypeofCoating 󀄀Choosethegeneralcoatingtype. (#(# 0  1997Usage Enterthepoundsof"asapplied"coatingsthatwereusedinthisunitduringthereportingyear. (#(# $)  $)##4  .0    ProductsCoatedbythisCoatingApplicationUnit $)#>#ی (#(# Ќ  00  ProductName 󀄀Enterthefinalproductmadefromthecoatedsubstrate.Majorfinalproductsinclude:B (#(# b    b0 `   Aerospacecompositeb݌w ` (#` (# Ќ  b    br0 `   Airbagsbr݌A ` (#` (# Ќ  b    b0 `   Architecturalstructuresb9݌  ` (#` (# Ќ  b    b0 `   Awningsb݌j ` (#` (# Ќ  b    ba0 `   Bookcoversba݌4` (#` (# Ќ  b    b0 `   Christmasribbonb+݌i` (#` (# Ќ  b    b0 `   Conveyor,lightduty,andindustrialVbeltsb݌3` (#` (# Ќ  b    bp0 `   Diaphragmsandgasketsbp݌` (#` (# Ќ  b    b0 `   DraperyliningsbE݌\` (#` (# Ќ  b    b0 `   Fencingb݌&` (#` (# Ќ  b    bd0 `   Flexiblehosesbd݌[` (#` (# Ќ  b    b 0 `   Hotairballoonsb 1݌%` (#` (# Ќ  b    b0 `   Industrialthreadb݌` (#` (# Ќ  b    b[0 `   ݢInflatablesb[݌N` (#` (# Ќ  b    b0 `   Lightweightlinersb'݌` (#` (# Ќ  b    b0 `   Mattressfabricb݌M` (#` (# Ќ  b    bQ0 `   MilitaryfabricbQx݌` (#` (# Ќ  b    b0 `   Offsetprintingblanketsb݌v` (#` (# Ќ  b    b0 `   Packagingmaterialb݌ @ ` (#` (# Ќ  b    bR 0 `   PondlinersbR y ݌u! !` (#` (# Ќ  b    b 0 `   Protectiveclothingb  ݌?""` (#` (# Ќ  b    b 0 `   Rainwearb  ݌ ##` (#` (# Ќ  b    bA 0 `   RecreationalclothingandequipmentbA h ݌#h$` (#` (# Ќ  b    b 0 `   Sailsb # ݌$2%` (#` (# Ќ  b    b 0 `   Shoefabricb  ݌g%&` (#` (# Ќ  b    b< 0 `   Softsidedluggageb< c ݌1&'` (#` (# Ќ  b    b 0 `   Tarpaulinsb  ݌&(` (#` (# Ќ  b    b0 `   Tentsb݌'Z )` (#` (# Ќ  b    b%0 `   Truckandstoragetankcoversb%L݌($!*` (#` (# Ќ  b    b0 `   Upholsteryb݌Y)!+` (#` (# Ќ  0  SurfaceAreaCoatedontheProduct 󀄀Enterthesquareyardsofactualsubstratethatwerecoatedor *#- laminatedinthereportingyearonthisapplicationunit.FirstenterthetotalquantityofsubstratethatisprocessedusingHAPcontainingformulations(equaltoorlessthanthetotalquantityprocessed).Then ,%/ enterthetotalquantityofsubstrateprocessedonthisunitforthereportingyear(includingthatprocessedusingnonHAPcontainingformulations). (#(# 0  Threads/CordsCoated 󀄀Ifthepreviouscolumnisnotapplicable,enterthelinearyardsofthreads/cords  ^ thatwerecoatedinthereportingyear.Asbefore,firstenterthetotalyardscoatedusingHAPcontainingformulations(equaltoorlessthanthetotalyardsprocessed).Thenenterthetotalyardsprocessedonthisunitforthereportingyear(includingthatprocessedusingnonHAPcontainingformulations). (#(# 0  SpecificSubstrateType 󀄀Enterthesubstrate(s)coated,flocked,orlaminatedinthereportingyear.Major  P textilesubstratesinclude: (#(# b    bE0 `   CottonbEl݌O ` (#` (# Ќ  b    b0 `   Polyesterb ݌ ` (#` (# Ќ  b    b0 `   Poly/cottonblendb݌x ` (#` (# Ќ  b    b-0 `   Rayonb-T݌B ` (#` (# Ќ  b    b0 `   Cotton/rayonblendb݌w ` (#` (# Ќ  b    bt0 `   Nylonbt݌A ` (#` (# Ќ  b    b0 `   Polypropylene(olefin)b8݌  ` (#` (# Ќ  b    b0 `   Woolb݌j ` (#` (# Ќ  b    b[0 `   Carbonfiberb[݌4` (#` (# Ќ  b    b0 `   ݢKevlarb&݌i` (#` (# Ќ  b    b0 `   Polyesterandcottoncordb݌3` (#` (# Ќ  b    bP0 `   PolyesterthreadbPw݌` (#` (# Ќ  b    b0 `   Nylonthreadb݌\` (#` (# Ќ  b    b0 `   ݢNonwoventextilesb݌&` (#` (# Ќ  #0  CoatingRequirementsfortheFinalProduct 󀄀Pleasecheckallthatapply.%(#(# # 5.0  DetailsonApplicationComponentEquipmentofthisCoatingApplicationUnitN(#(#  0  ComponentTypeIDs 󀄀Foracapturedevice,pleaseindicatethefugitiveemissionsource(s)intheprocess M flowdiagramfromwhichHAPemissionsarecaptured.Forapplicationdevices,flashofftunnels/areas,andothercomponenttypes,pleaseenterthepositionontheprocessflowdiagram. (#(# 0  Equipment 󀄀Foracapturedevice,pleaseprovidethenameofthemanufacturerandthemodelnumber.u! !(#(# 0  NumberinApplicationUnit Foreachcomponenttype,pleaseprovidethenumberofsuchcomponentsin  ## thiscoatingunit. (#(# 0  CaptureEfficiencyandControlDeviceID(s) 󀄀Foreachcapturedevice,providethecaptureefficiency g%& andthecontroldeviceID(fromtopofFormC)towhichtheemissionsarerouted. (#(# 0  Emissions PleaselistthetotalactualemissionsofHAPsfromeachunitcomponentforthereportingyear. 'Z ) PleaserefertoAttachment2totheoverallinstructionsforalistofhazardousairpollutants(HAPs).Alsoprovidepermitlimitations(ifany)onemissionsofanyHAPfromthiscoatingunit,andthemaximumdesigncapacityemissions(seedefinitionbelow). (#(# 0  MaximumDesignCapacityEmissions 󀄀Thesearetheemissionspossiblewhenoperatingtheunitatits +L$. maximumdesigncapacityonafulloperationalschedule(upto8,760hrs/year),andutilizingmaterialswith ,%/ thehighestHAPcontentcurrentlyinuse.NoteinaCommentsheetforthisformtheassumptionsandexamplecalculationsusedtoarriveattheenteredvalue. (#(#  6.0  DetailsonDrying/CuringComponentsofthisCoatingApplicationUnit  ((#(# 0  Curing/DryingOvenID 󀄀EntertheovenIDfromtheprocessflowdiagram.' (#(# 0  MaximumTemperature 󀄀Enterthehighesttemperatureatwhichtheovennormallyoperates.Notethat  P thisistheprocesstemperatureandnotthestackgasexittemperature. (#(# 0  VolumetricFlowRateofExhaust 󀄀Entertheactualairflowrateincubicmetersperminuteofexhaust   fromtheoven. (#(# 0  CaptureEfficiency 󀄀EntertheHAPcaptureefficiencyachievedbytheoven.w (#(# 0  ControlDeviceID(s) 󀄀EnterthecontroldeviceID(fromtopofFormC)towhichtheemissionsare    routed. (#(# 0  Emissions 󀄀PleaselistthetotalactualHAPemissionsfromthecoatingunitovenforthereportingyear. i PleaserefertoAttachment2totheoverallinstructionsforalistofhazardousairpollutants(HAPs).Alsoprovidepermitlimitations(ifany)onemissionsofanyHAPfromthisunit,andthemaximumdesigncapacityemissions(seedefinitionabove). (#(# # $)  $) ,#7  .0    BasisforHAPEmissionEstimates: Pleaseusecheckboxestoindicate,andalsoprovidedetailsonthe [ basisforassumptionsandcalculationsforHAPemissionestimates.Thisespeciallyincludesthebasisusedforcomputingpartition(ifany)betweenHAPsgoingtowastewaterandthoseemittedtotheair.$) ,$,#ی (#(# Ќ  # 8.0  WasteandWastewaterGeneration (PLEASEDONOTCOMPLETETHISSECTIONIFYOUARE  ASSUMINGTHATNOHAPsGOINTOWASTEWATER) (#(# 0  WasteType 󀄀Indicateeachtypeofwastegeneratedbythecoatingapplicationunitv(#(# 0  QuantityGenerated 󀄀Enterthequantityofeachtypeofwastegeneratedbythisunitingallonsorpounds u! ! peryear,asspecified. (#(# 0  HAPConcentration 󀄀EntertheapplicableHAPCASNumber(s)atthetopofthecolumnandthe #h$ concentrationofeachHAPineachtypeofwastegeneratedbythisunit. $2%(#(# # $)  $)+1#9  .0    DetailsonProcess(includingrecycling)andOperatingPracticeChangestoLowerHAPEmissions:  1&' Thissectionisonlyrequestinginformationonprocess(includingrecycling)andoperatingpracticechangesτrelevanttothiscoatingapplicationunittoloweroreliminateHAPemissions.Donotdetailinformationforotheroperations(likecleaning)ormaterialsubstitutions.PleaseuseCommentssheets,ifneeded.$)+1F1# ی (#(# Ќ  0  IfinformationonthesemeasuresisdetailedinanotherForm(s),pleaseprovidetheappropriatecrossreference(s)here(e.g.,InformationcontainedinFormD,Copy2of5,Question8b).Similarly,ifthe informationprovidedonthisFormalsoappliestoothercoatingapplicationunits,alsoprovidethosecross +L$. reference(s)here(e.g.,ThisinformationalsoappliestoFormD,Copies3and4of5,Question8a).Pleaseprovidecrossreferencesseparatelyforeachquestion(ac). (#(#  0  Part(a)asksforinformation(includingcostsandHAPreductions)onwhetheryouhavemadeanychangestoprocessesandoperatingpracticesrelatingtothisunit,thathaveresultedinloweringoreliminationofHAPemissions. (#(# 0  Part(b)asksforinformation(includingcostsandpotentialHAPreductions)onanymeasurescurrentlyunderconsideration(orinstitutedafterthereportingyear)forthisunit,toreduceoreliminateHAPs. (#(# 0  Part(c)asksforfailedmeasuresorthosethathavenotbeeninstitutedforvariousreasons,includingcostconsiderations. (#(#   x  NMThisformisdesignedtocollectinformationrelatedtothepreparationofthefabricsubstratepriortotheapplicationofafabriccoating.Substratepreparationisdefinedastheremovalofcontaminantsfromasubstrate,orpreparingasubstratefortheapplicationofacoating.CompleteFormEifthesubstratepreparationisseparatefromthefabriccoatingoperation.IncludesubstratepreparationinformationinFormDifsubstratepreparationispartofthefabriccoatingoperation. IfyouarenotusingandhavenotusedHAPcontainingmaterialsforsubstrate  ( preparation,justenterNAonthisform.IfyouhaveusedHAPcontainingmaterialsinthepast,butnolongerusethesematerials,onlyfilloutquestion8.  '  Copytheoriginalandcompleteaseparateformforeachindividualsubstratepreparationunit.Indicatecopynumberandtotalnumberofcopies(oneforeachunit).AlsoassignauniqueSubstratePreparationUnitIDforeachunit,startingwith1withtheprefixSP(i.e.,SP1,SP2,andsoon).SeeOverallinstructionsonFacilityTrackingNumberanduseofCommentSheets.    1.0  WorkAreaNumber: Identifyeachworkareafromyourplantlayoutschematicwheresubstrate B  preparationoperationsarebeingdone. (#(# 2.0  SubstratePreparationDescription  (#(# 0  a)IdentifyActivities: Indicateeachactivityusedinsubstratepreparationoperations.Ifanyprocess, j  otherthanthoselisted,isusedinsubstratepreparation,pleasedescribethisprocessinthespaceprovided. 4(#(# 0  b)OtherDetails: 󀀀Includeinformationontechniqueormethodused.i(#(# 3.0  Equipment.Tools,andThroughput: Listequipmentandtoolsusedtopreparethesubstrate.(#(# 4.0  HAPcontainingMaterialsUsed: MaterialslistedinthistableshouldcrossreferencetoFormB.&(#(# 5.0  EstimatedEmissionsandEmissionLimitations: ListtotalHAPsemitted,andeachspecificHAP % associatedwithsubstratepreparationoperations. (#(#  6.0  EmissionsCaptureandControl: Pleaseidentifyalldevicesusedforcaptureofemissionsassociatedwith  substratepreparationoperations. Providethecaptureefficiencyforthedevice(s),andtheaddonControl M DeviceID(s)towhichtheairstreamissent(whereapplicable). (#(# #  7.0  EffectifSubstratePreparationonsubsequentFabricCoatingOperations: Describeanyproduction,  @  cleaningtechniques,ormaterialsthatlimitthetypeofsurfacecoatingtechniqueormaterialthatcanbeused.Indicateanyincreaseordecreaseinemissionsthatthiscauses. (#(# $)  $)D#8  .0    ProcessandOperatingPracticeChangestoLowerHAPEmissions: Thissectionisonlyrequesting #h$ informationonprocess(includingrecycling)andoperatingpracticechangesrelevanttothispreparationoperationtoloweroreliminateHAPemissions.Donotdetailinformationrelevanttootheroperations(likemixing)ormaterialsubstitutions.PleaseuseCommentssheets,ifneeded.$)DD#ی (#(# Ќ  0  IfinformationonthesemeasuresisdetailedinanotherForm(s),pleaseprovidetheappropriatecrossreference(s)here(e.g.,InformationcontainedinFormE,Copy2of4,Question9).Similarly,ifinformationprovidedonthisformalsoappliestoanotherpreparationoperation,alsoprovidethosecrossreference(s)here(e.g.,ThisinformationalsoappliestoFormE,Copies3and4of4,Question9). (#(# 0  Thequestionasksforinformationonwhetheryouhavemadeanychangestoprocessesandoperatingpracticesrelatingtothisoperation,thathaveresultedinloweringoreliminationofHAPemissions.You ,%/ arerequestedtobrieflydescribethemeasure(s)andprovideestimatedcosts/savings(ifavailable),aswellasquantitiesorlevelsofHAPsreducedthroughthesemeasures. 5(#(# XNThepurposeofthisformistoprovideinformationregardingthestorageofHAPcontainingmaterialsusedinfabriccoatingandassociatedoperations.Pleasecompleteoneoftheseformsforeverystoragearealocatedinthisfacility.Copytheoriginalandcompleteaseparateformforeachindividualstoragearea.Indicatecopynumberandtotalnumberofcopies(oneforeacharea).AlsoassignauniqueStorageAreaIDforeacharea,startingwith1withtheprefixST(i.e.,ST1,ST2,andsoon).SeeOverallinstructionsonFacilityTrackingNumberanduseofCommentSheets.  ]  1.0  Identification 󀄀ProvidethenameofthestorageareawithHAPcontainingmaterialsusedinfabriccoating   andassociatedoperations. (#(# 2.0  Methodofstorageforcoatings/coatingcomponents: Indicateallmethodsusedtostorecoatingsand/or O  coatingcomponents.Ifamethodotherthanthoselistedisused,pleasedescribethatmethod. (#(# 3.0  StorageTankParameters: Pleaseprovidetherequestedinformationforeachstoragetanklocatedinthis0@ #(#(# B  storagearea. (#(# 4.0  EmissionsCapture: AnswerbyusingthecheckoffboxesandspacesforthespecificStorageArea.  (#(# # $)  $)\P#5  .0    ChangestoEquipmentandOperatingPracticestoLowerHAPEmissionsfromStorage: Thissection 4 isonlyrequestinginformationonequipmentandoperatingpracticechangesrelevanttothisstorageareatoloweroreliminateHAPemissions.Donotdetailinformationrelevanttootheroperations(likecleaning)ormaterialsubstitutions.PleaseuseCommentssheets,ifneeded.$)\PwP#ی (#(# Ќ  0  IfinformationonthesemeasuresisdetailedinanotherForm(s),pleaseprovidetheappropriatecrossreference(s)here(e.g.,InformationcontainedinFormF,Copy2of4,Question5).Similarly,someoftheinformationprovidedonthisformmayalsoapplytoanotherStoragearea,inwhichcase,pleasealsoprovidethosecrossreference(s)here(e.g.,ThisinformationalsoappliestoFormF,Copies3and4of4,Question5). (#(# 0  Thequestionasksforinformationonwhetheryouhavemadeanychangestoequipmentoroperatingpracticesrelatingtothisarea,thathaveresultedinloweringoreliminationofHAPemissions.Youarerequestedtobrieflydescribethemeasure(s)andprovideestimatedcosts/savings(ifavailable),aswellasquantitiesorlevelsofHAPsreducedthroughthesemeasures. (#(#   u! ! FX*XXXX*UsethisformtodescribethemixingofHAPcontainingcoatingsforfabriccoatingatthisfacility.Copytheoriginalandcompleteaseparateformforeachindividualmixingarea.Indicatecopynumberandtotalnumberofcopies(oneforeacharea).AlsoassignauniqueMixingAreaIDforeachunit,startingwith1withtheprefixMS(i.e.,MS1,MS2,andsoon).SeeOverallinstructionsonFacilityTrackingNumberanduseofCommentSheets.   ^ @ RulesforGroupingCoatingTypes  ]  Youhavetheoptiontogrouplikecoatings(e.g.,differentcolorcoatingswithsimilarHAPcontent),andreportinformationonthegroupedcoatingsinasinglerowofthetable.However,therearesomelimitationsonwhichcoatingsmaybegroupedwithoneanother./c  /cY20    Allcoatingswithinagroupmusthaveasimilarformulation,notvaryingfromonetoanotherbymorethan   5%inweightpercentHAP,weightpercentwater,andweightpercentsolids./cYY݌ (#(# Ќ  /c  /cZ20    Allcoatingsshouldhavesimilar,ifnotidentical,HAPcontainingmaterials./cZ[݌B (#(# Ќ  /c  /c[20    Onlycoatingsofthesamegeneraltypecanbegroupedtogether(e.g.,adhesivesseparatefromsingle w  componentcoatings./c[[݌ (#(# Ќ  /c  /c\20    Onlycoatingsofthesameresintypeorcoatingtechnologymaybegroupedtogether./c\\݌  (#(# Ќ  /c  /c]20    AllcoatingsinthegroupmustusethesameUnitsofMeasure(eithermassunitsorvolumeunits)orbe j  convertedpriortobeingcombined./c]]݌ (#(# Ќ  ItemSpecificInstructions  3 1.0  NameoftheMixingArea: IdentifytheMixingAreafromyourplantlayoutschematic.\(#(# 2.0  MixingEquipment: [(#(# 0  EquipmentTypeDescription: Provideabriefdescriptionofthetypeofmixingequipmentforeachtype % thatmaybefoundinthemixingarea.Forexample,iftherearefive(5)similar50gallonmixingvatsandthree(3)similar10gallon,agitatedmixingvatsintheMixingArea,maketwoentries. (#(# 0  NumberofthisType: HowmanyofeachtypeofmixingequipmentarelocatedinthisMixingArea.M(#(# 0  Size: Indicatethesize,usingtheunitsdefinedinresponsetoQuestion13onFormA.v(#(# 0  Throughput: Estimatedamountofmaterialmixed(specifyunits)inthistypeofequipment.u! !(#(# 0  AverageMixingTime: Howmanyminutesdoesitnormallytaketomixabatchofcoatings,etc. ##(#(#  0  MixingTemperature: Indicatethetemperatureatwhichthesemixersoperate,indegreesFahrenheit.$2%(#(#  0  EmissionsCaptureDevice: Ifemissionsarecaptured,indicatethetypeofcapturedevice(e.g.,hood,total 1&' enclosure,room,etc.)andtheestimatedcaptureefficiency. (#(# 0  IntegratedEmissionControls: TheserefertoEmissionControls,likecovers,thatareintegralpartsofthe ($!* equipment.Indicatewitha yor nwhetheremissionsareventedtoanyaddoncontroldevices.Y)!+(#(# 0  EstimatedEmissionsfortheReportingYear: TotalHAPemissionestimates(intonsperyear)forthis *#- typeofequipmentinthisMixingArea. (#(#  ,%/ 3.0  EmissionCaptureandAddonControlDevices k(#(# 0  a. Iscaptureofemissionsbymixerorfortheroom?: Indicatemethodofemissionscapture.5(#(# 0  b. AddonControlDevices: IndicatetheEmissionControlDevice(s)towhichcapturedemissionsare  ^ vented,crossreferencingtheControlDeviceIDfromFormC(e.g.,CD999) (#(# 4.0  vMixing/FormulationofComponentMaterialstoYield"AsApplied"Formulations#vh#Ԁ Thistableisfor '  definingcoatingsorcoatinggroupsintheformtheyareapplied,from assuppliedHAPcontaining   materials(FormB).Thistableshouldhelpdescribecompositionoffinalformulations,especiallythepercentagesofHAPs,water,andsolidscontained. (#(# 0  AsAppliedFormulations: Each asappliedformulationwillbegivenauniqueID,usingtheAC )  prefix(asopposedtotheMNprefixfor assuppliedcomponents).The descriptionshouldbethe   coatingtype,i.e.,adhesive,primer,basecoat,topcoat,other(pleasedescribe). (#(# 0  ProcessDescription: Indicateifthisactivityismixing,formulating,orthinning:Q (#(# 0  0` (#(#Mixing simplecombiningoftwoormorecomponentstocreatean asappliedcoating,suchas   mixingofaresinandcatalystinatwocomponentcoating. ` (#` (# 0  0` (#(# Formulation Creationofacoating fromscratch,usingthemostbasiccomponents,asis y performedincreatingbatchesofspecialtycoatings. ` (#` (# 0  0` (#(# Thinning Simpleadditionofathinningsolventtoan assuppliedcoatingtoprovidean l appropriateviscosity,density,etc. ` (#` (#  0  Components: Identifythecomponentsusedtocreatetheasappliedformulation,usingtheappropriate 5 productnameorID(e.g.,MN999)fromresponsetoQuestion1aonFormB(HAPcontainingMaterialData).Indicatetheweightpercentageoftheitemrequested,asapercentageofthe finalformulation  ^ indicatedonthetable.Componentsare: (#(# 0  0` (#(#v HAPcontainingMaterials(CrossreferencewithFormB)andweight%ofHAP(infinal ' formulation) :OneormoreHAPcontainingmaterialsmaybeusedintheformulation.Youare  askedtoprovidethematerialnumbertoidentifythematerialusedandthentheweightpercentage ONLYoftheHAPsinthismaterial .OnematerialmaycontainmorethanoneHAPbutfor }!! anyonematerial,youonlyhavetoreportontotalHAP(sincewehaveinformationonspeciatedcomponentsfromFormB). Theweightpercentageshouldbeoffinalformulation,andnot  ## weightpercentoftheHAPcontainingmaterialitself. #vPq#v#l$` (#` (# 0  0` (#(##vPt#v Weight%ofWaterinFinalFormulation (ifnowater,enterNA):Provideweightpercentof c%& water(ifany)#vt#vԀinthefinalformulation.Thisincludes#vu#vaddedwaterandalsowateralreadypresent -&' (aspurchased)inmaterials/componentsthatarepartoftheformulation. ` (#` (#   0 ` Weight%ofSolidsinFinalFormulation :Provideweightpercentofsolidsinthefinal (!* formulation.#vv#vI)!+` (#` (# #vxw#v 0  FinalYield: Indicatetheestimatedamountmixedinthereportingyear,inpounds.*j#-(#(#   +4$.  0  (Coating)ApplicationUnitID(s): IndicatetheCoatingApplicationID(s)wheretheAsApplied k  formulationisusedbycrossreferencingtheareadefinedinFormD(CoatingApplicationUnits)usingtheIDnumber(e.g.,CA9).#vw#(#(# #$)  $) z#5  .0    DetailsonMixingProcessandOperatingPracticeChangestoLowerHAPEmissions: Thissectionis   onlyrequestinginformationonprocess(includingrecycling)andoperatingpracticechangesrelevanttothismixingareatoloweroreliminateHAPemissions.Donotdetailinformationrelevanttootheroperations(likecleaning)ormaterialsubstitutions.PleaseuseCommentssheets,ifneeded.$) z$z#ی (#(# Ќ  0  IfinformationonthesemeasuresisdetailedinanotherForm(s),pleaseprovidetheappropriatecrossreference(s)here(e.g.,InformationcontainedinFormG,Copy2of4,Question5onoperatingprocesschangesalsoappliestothismixingarea).Similarly,ifsomeoftheinformationprovidedonthisformalsoappliestoanothermixingarea,alsoprovidethosecrossreference(s)here(e.g.,ThisinformationalsoappliestoFormG,Copies3and4of4,Question5). (#(# Ѐ0  Thequestionasksforinformationonwhetheryouhavemadeanychangestoprocessesandoperatingpracticesrelatingtothisarea,thathaveresultedinloweringoreliminationofHAPemissions.Youarerequestedtobrieflydescribethemeasure(s)andprovideestimatedcosts/savings(ifavailable),aswellasquantitiesorlevelsofHAPsreducedthroughthesemeasures. ,(#(# JF * XXX*Thisformrequestsinformationoncleaningoperationsforequipmentusedinfabriccoatingandassociatedoperations.Cleaningoperationstobereportedonthisformincludecleaningofsprayguns;mixing,storage,anddiptanks;inplacecleaningofrollcoaterequipment(includingrollers,coatingtrays);rollcoaterparts(removedfromthecoaterforcleaningpurposes),andcleaningofproductsaftertheyarecoated.CopytheoriginalandcompleteaseparatecopyofFormHforeachindividualcleaningoperation.Indicatecopynumberandtotalnumberofcopies(oneforeachoperation).AlsoassignauniqueCleaningOperationIDforeachoperation,startingwith1withtheprefixEC(i.e.,EC1,EC2,andsoon).SeeOverallinstructionsonFacilityTrackingNumberanduseofCommentSheets.   P  T ItemSpecificInstructions  O  1.0 T AssociatedOperation(s): EntertheIDNo.ofthecoatingorproductionoperation(s)mostcloselyrelatedto x  thiscleaningoperation(forexamplecleaningcoatingapplicationequipmentonCA1to10). T(#T(# 2.0 T TypeofCleaningOperation 󀄀Choosethedescriptionthatmostcloselymatchedthiscleaningoperation.If A  youchoose Other,provideabriefdescriptionofthecleaningoperation.  T(#T(# 3.0 T MaterialsUsed 󀄀IdentifyalltheHAPcontainingcleaningmaterialsusedinthiscleaningoperation,by 4 providingcrossreferenceIDsfromtheHAPContainingMaterialsDataForm(B). T(#T(# #$)  $)#4  .0 T   SumTotalofHAPsandPermitLimitations: EntertheactualreportingyeartotalHAPemissionsforthis  cleaningoperation.Alsoentertheestimatedannualemissionsforthisoperationatmaximumdesigncapacity,andanypermitlimitations,ifapplicable.$)#ی T(#T(# Ќ  5.0 T EmissionsCaptureandControl 󀄀Indicateanycapturedevices(hood,lipexhaust,vent,totalenclosure,etc.) % usedtocaptureemissionsfromthiscleaningoperation.Alsoentercaptureefficiency(percentage).Ifthecapturedemissionsareventedtoanaddoncontroldevice,entertheIDNo.listedonFormCforthisaddoncontroldevice. T(#T(# 6.0 T IfRagsorWipesAreUsed 󀄀Describethehandling,storage,anddisposalofragsorwipesusedinthis  cleaningoperation. T(#T(# 7.0 T ProcessandOperatingPracticeChangestoLowerHAPEmissionsfromCleaning 󀄀Thissectionisonly u! ! requestinginformationonprocess(includingrecycling)andoperatingpracticechangesrelevanttothistypeofcleaningoperationtoloweroreliminateHAPemissions.Donotdetailinformationrelevanttootheroperations(likemixing)ormaterialsubstitutions.PleaseuseCommentssheets,ifneeded. T(#T(# 0 T IfinformationonthesemeasuresisdetailedinanotherForm(s),pleaseprovidetheappropriatecrossreference(s)here(e.g.,InformationcontainedinFormH,Copy2of4,Question7).Similarly,someoftheinformationprovidedonthisformmayalsoapplytoanothercleaningoperation,inwhichcase,pleasealsoprovidethosecrossreference(s)here(e.g.,ThisinformationalsoappliestoFormH,Copies3and4of4,Question7). T(#T(# 0 T Youarerequestedtoprovideinformationonwhetheryouhavemadeanychangestoprocessesandoperatingpracticesrelatingtothistypeofoperation,thathaveresultedinloweringoreliminationofHAPemissions.Pleasebrieflydescribethemeasure(s)andprovideestimatedcosts/savings(ifavailable),aswellasquantitiesorlevelsofHAPsreducedthroughthesemeasures.,%/T(#T(# T@X` T ihaipXTJ LbH8& dd8Thepurposeofthisformistoprovideinformationregardingwasteandwastewatergeneration,treatmentand/ordisposalforfacilitieswithfabriccoatingoperations.Reportinformationfortheentirefacilityonthisoneform.1.0  WasteGeneration  ^(#(# 0  a.0(#(# WasteType: 󀀀Indicateeachtypeofwastegeneratedatthisfacility.Ifthisfacilitygeneratesatypeof ]  wasteotherthanthoselisted,pleaseprovideadetaileddescriptionofthatwaste.Thefollowingdefinitionspertaintothissection. (#(# 0  0(#(#Sludge󀀄thesolidsgeneratedfromanyprocess(substratepreparation,coating,mixing,etc.)thatitis   necessarytohavedisposed,eitheronsiteoroffsite. (#(# 0  0(#(#WasteCoatings󀄀coatingmaterialsfromequipmentcleaning,excesspreparedcoatingmaterials,etc.that x  mustbetreatedand/ordisposed. (#(# 0  0(#(#WasteSolvents󀀄solventsthathavebeenusedinanotherprocess(substratepreparation,etc.)thatare A  collectedforeitherrecyclingordisposal. (#(# 0  0(#(#Wastewater󀀄anyprocesswatersorcleaningwatersshouldbeconsideredwastewateratthepoint/time 4 theyleavethegeneratingoperation. (#(# 0  0(#(#Ifyourfacilityhasacombinedwastestream(e.g.wastecoatingsandwastesolvents),pleaseestimatetheamountofeachcontributedtothewastestreamandincludeinItem1.b.NotethesecombinedstreamsandanyotherpertinentdetailsinaCommentsSheetforthisform. (#(# 0  b.0(#(# QuantityGenerated: Givetheamountofeachtypeofwastegeneratedinthisfacilityintheappropriate % units.Ifalternateunitsareused,stateincommentssection. (#(# 0  c.0(#(# Isthiswastetreatedonsite? Pleaseindicatebycheckingyesorno.(#(# 0  d.0(#(# Areairemissionscontrolled? IndicateifanymethodforcontrollingemissionsofHAPstotheairisused,  includinguseofcovers,addoncontroldevices,etc. (#(# 0  e.0(#(# SourcesofWaste: Identify,bytheProcessUnitIDtakenfromotherforms(e.g..CA9orSP2),each u! ! typeofwastegeneratedatthisfacility. (#(#   f.0  EstimatedTotalHAPemissionsforreportingyear: PleaselisttheestimatedtotalactualHAPemissions #h$ fromthewastewatertreatmentsystemforthereportingyear. (#(# #$)  $)#2  .0    Modeofwastewatertransport Indicatehowwastewateristransportedfromthepointofgeneration.$)4#ی1&'(#(# Ќ  0  0(#(#Modedefinitions: (#(# 0  0(#(#OpenTrench󀄀uncoveredtrenchinwhichwastewaterflowsfrompointofgenerationtoanotherpoint.($!*(#(# 0  0(#(#OpenPipe󄀀coveredtrenchesandpipeswithopeningstotheopenairateachendand/orthroughvents, #*", manholes,etc. (#(# 0  0(#(#ClosedPipe󀀄completelyclosedpipingwithnoopeningtotheatmosphere.,%/(#(# Ї0  0(#(#HoldingTank󀀄storagetankincloseproximitytothepointofgenerationwhichholdswastewaterbutdoes k notreuseitintheprocess.Pleaseindicateunderterminationpoint(s)howandwherethiswastewaterisdisposed(e.g.,truckedoffsite). (#(# 3.0  ProcessandOperatingPracticeChangestoLowerHAPEmissionsfromWasteandWastewater  ( Treatment/DisposalAreas 󀄀Thissectionisonlyrequestinginformationonprocess(includingrecycling) ]  andoperatingpracticechangesrelevanttotheseareastoloweroreliminateHAPemissions.Donotdetailinformationrelevanttootheroperations(likemixing)ormaterialsubstitutions.PleaseuseCommentssheets,ifneeded. (#(# 0  Thequestionsasksforinformationonwhetheryouhavemadeanychangestoprocesses(includingrecycling)andoperatingpracticesrelatingtothisarea,thathaveresultedinloweringoreliminationofHAPemissions.Youarerequestedtobrieflydescribethemeasure(s)andprovideestimatedcosts/savings(ifavailable),aswellasquantitiesorlevelsofHAPsreducedthroughthesemeasures. (#(#   w   L ֜" 8XXdd82bBbCbjHMaximumAchievableControlTechnology(MACT)StandardsfortheemissionsofHazardousAirPollutants(HAPs)arebeingdevelopedforninesurfacecoatingcategories,asrequiredunderSection112oftheCleanAirAct(CAA)asamendedin1990.TheseregulationsareexpectedtobepromulgatedinNovemberoftheyear2000.Theninecategoriesaredefinedasfollows:   ^ 0  AutomobileandLightdutyTrucks* 󀄀Surfacecoatingofautomobileandlightdutytruckbodiesatassembly M  plants,orotherfacilitiesandassociatedoperationsincludingthemixingandstorageofcoatings,andtreatmentofwastewatergeneratedfromcoatingoperations.Offlinecoatingofnonbodypartsisnotincluded.OtherHAPand/orVOCusingoperationsatassemblyplants,includingtheapplicationofadhesives,andfluidfillsareincluded. (#(# 0  Fabric ThissourcecategoryincludestextilemanufacturingprocesseswithpotentialHAPemissions    performedintheproductionorconversionofyarnandthread;woven,knit,andnonwovenfabric;andcarpet.Theprocessesinclude,butarenotlimitedto,nonwovenfabriclatexresinbonding,slashing, preparation, B  printing,dyeing,wetfinishing(includingcarpetbackcoating) ,coating,laminating,and spotcleaning .g (#(#  0  LargeAppliances* ThesurfacecoatingofLargeAppliancesmanufacturedfromvariousmetals,coiledor   sheetmetal,precoatedcoil,andprecut,powderprecoatedpieces. (#(# 0  MetalCan Thissourcecategoryincludesfacilitiesthatcoatorprintmetalcansormetalpartsforanytypeof Y can(e.g.,metalendsforcompositecans).Itincludesthecoating/printingofmetalsheetsforsubsequentprocessingintocansorcanparts,butnotthecoatingofmetalcoilsforcansorcanparts.(CoilcoatingforcansandcanpartsisincludedintheMetalCoilsourcecategory.)Forpurposesofthisdatagatheringeffort,thissourcecategoryalsoincludesthecoating/printingofmetaldecorativetins,crowns,andclosures(exceptforcoilcoating).Notethatthecoating/printingofpailsanddrumsfallsintheMiscellaneousMetalPartsandProductssourcecategory. (#(# 0  MetalCoil Coilmanufacturingbeginswithacoilorrollofbaresheetmetalandendswithacoilofmetal N coatedononeorbothsides. (#(# 0  MetalFurniture* Thesurfacecoatingoffurnituremanufacturedfromvariousmetals. (#(# 0  MiscellaneousMetalPartsandProducts* Thiscategoryencompassesallmetalpartsandproductsnot !@  coveredinoneoftheothercategoriesinwhichthesurfacecoatingofmetalpartsorproductsareincluded(Aerospace,AutomobileandLightdutyTrucks,BoatManufacturing,LargeAppliances,MetalCan,MetalCoil,MetalFurniture,orShipbuilding). (#(# 0  PlasticParts* Thesurfacecoatingofplasticpartsproducedbyeithermachiningfromstockplastic,or %2% castingandmolding. (#(# 0  WoodBuildingProducts* Thissourcecategoryinvolvesanyfinishedorlaminatedproductthatisusedin '( construction,eitherinteriororexterior,ofanyresidential,commercial,orinstitutionalbuilding. (Z )(#(#  *IndicatessourcecategoriesalsosubjecttotheregulationsforVolatileOrganicCompounds(VOCs)being I*!+ developedunderSection183(e)oftheCAA.  +",  Addoncontroldeviceefficiency Theratioofthe(pollutant)emissionsrecoveredordestroyedbyanaddonair [ pollutioncontroldevicetothetotal(pollutant)emissionsthatareintroducedtothecontroldevice,expressedasapercentage. Additives Anysubstanceaddedinsmallquantitiestoanothersubstance,usuallytoimproveproperties.Examples  ( ofadditivesincludeplasticizers,fungicides,anddryers. Adhesive Asubstancecapableofholdingmaterialstogetherbysurfaceattachment.Variousdescriptiveadjectives   areusedwiththetermadhesivetoindicatecertaincharacteristics:physical(liquidadhesive,tapeadhesive),chemicaltype(silicateadhesive,resinadhesive),materialsbonded(paperadhesive),andconditionsofuse(hot-setadhesive). Alkali Anysubstancethatneutralizesacids.Alkalisarehelpfulinaqueouscleaningbyspeedingsoilremovaland x  suspension.Alkaliissynonymouswithcaustic. Alkyd Abinderbasedonresinsformedbythecondensationofpolyhydricalcoholswithpolybasicacids.They 1  mayberegardedascomplexpolyesters(Thermoset). Aminoresins Resinsusedtocrosslinkpolyesters,epoxies,acrylics,andalkydstoenhancetheirdurability. 4  Asapplied Theconditionofacoatingatthetimeofapplicationtothesubstrate,includinganyaddedthinning # solvent.Multicomponentcoatingsaresuppliedasindividualcomponentsthathavetobemixedpriortoapplication. Assupplied Theconditionofacoatingaspurchasedanddeliveredtotheuser.Multicomponentcoatingsare K suppliedasseparatecomponentsandlatermixedaccordingtomanufacturersinstructions(e.g.,1:3).Themixingratioaffectsthepollutantemissionsfromthefinalcoatingproduct(i.e.,theasappliedproduct).   Binder Thesolid(non-volatile)materialinacoatingthatbindsthepigmentandadditiveparticlestogethertoform s afilm.Ingeneral,bindersareresins. Captureefficiency 󀄀Thefractionofallorganicvapors,HAPemissions,orotherpollutantsgeneratedbyaprocess  v thataredirectedtoanaddonairpollutioncontroldeviceexpressedasapercentage. Cellosolve Thegenerictermforthesolventfamilyofmono-alkylethersofethyleneglycol.Forexample,a /#" widely-usedsolventisbutylcellosolve,whichchemicallyisethyleneglycolmonobutylether. Chlorinatedsolvents Organicsolventsthatcontainchlorine.Examplesinclude1,1,1-trichloroethaneand %2% methylenechloride. Clean (verb)Toremoveforeignmaterialfromasubstrate. '(  CleanAirAct(CAA) TheCleanAirAct,asamendedinNovember1990,providesthefoundationforEPAs )$!* effortstoimproveairquality.TheCleanAirAct,buildingonearlierlegislation,waspassedin1970.  I*!+  +", Cleaningoperation Aunitoperationinwhichasubstrateiscleaned.Thistermfocusesonwhatisbeingcleaned [ (e.g.,dyeingequipmentcleaning CleaningSolvent 󀄀Organicsolventusedforcleaning.  ^  ClosedPipe completelyclosedpipingwithnoopeningtotheatmosphere.  M  Coating 󀄀Aprotective,decorative,orfunctionalfilmappliedasathinlayertoatextilesubstrateandwhichcuresto   formacontinuoussolidfilm.Forpurposesofthissurvey,dyes,finishes,adhesives,etc.,arebeingtreated,ingenericterms,asCoatings. Emulsion Atwo-phaseliquidsysteminwhichsmalldropletsofoneliquid(theinternalphase)areimmisciblein,    andaredisperseduniformlythroughout,asecondcontinuousliquidphase(theexternalphase).Thiscontrastswithalatex,whichconsistsofsolidsdispersedinaliquid. Epoxies Bindersbasedonepoxyresins.Epoxycrosslinkingisbasedonthereactionoftheepoxidegroupswith 1  othermaterialssuchasamines,alcohols,phenols,carboxylicacids,andunsaturatedcompounds.Alsousedasathermosetpowdercoating. Halogenatedhydrocarbons(Halogenatedsolvents) Formedbysubstitutingoneofthehalogenelements Y (chlorine,bromine,orfluorine)intoachemicalcompoundtochangeboththephysicalandchemicalnaturesofthecompound.   HAP HazardousAirPollutant.MeansanyairpollutantlistedinorpursuanttoSection112(b)oftheCleanAir & Act.ThecurrentlistofHAPsisattachedseparately. Heat-resistantcoatings Designedtoresistdegradationuponcontinuousorintermittentexposurestoa  predeterminedelevatedtemperature.ASanDiegoAirPollutionControlDistrictrulestipulatesthatthecoatingmustwithstandtemperaturesof400$FduringnormaluseasdeterminedbyASTMMethodD-2485. s  Highvolumelowpressure(HVLP)sprayequipment Sprayequipmentthatisusedtoapplycoatingbymeansof   aspraygunthatoperatesat10.0psigofatomizingairpressureorlessattheaircap.   v HoldingTank storagetankincloseproximitytothepointofgenerationwhichholdswastewaterbutdoesnot e" ! reuseitintheprocess. High-solids Solvent-bornecoatingsthatcontaingreaterthan50%solidsbyvolumeorgreaterthan62%(69% $h$ forbakedcoatings)solidsbyweight. Hydrocarbonsolvent Asolventconsistingexclusivelyoftheelementscarbonandhydrogen.Theyareprincipally !'' derivedfrompetroleumandcoaltar,andincludealiphatic,aromatic,andnapthenicsolvent. Hydroxides Thechemicaloppositesofacids.Alsoknownascausticsandalkalis.Examplesaresodiumhydroxide )$!* andpotassiumhydroxide. MACT MaximumAchievableControlTechnology,asspecifiedinSection112oftheCleanAirAct. +#- Ї Majormodifications Includeanyphysicaloroperationalchangetoanexistingfacilitywhichresultsinan [ increaseintheemissionratetotheatmosphereofHAPs.Typically,thesemodificationsresultinchangesinapermitorresultsintheneedtoacquireapermittoconstruct. Manufacturersformulationdata Dataonamaterial(e.g.,acoating)suppliedbythematerialmanufacturer  ( basedonknowledgeoftheingredientsusedtomanufacturethatmaterial,ratherthanbasedontestingofthematerial.Manufacturersformulationdatamayincludeinfomrationondensity,VOCcontent,HAPcontent,solidscontent,etc. Materialbalance Acalculationbasedonconservationofmass(i.e.,themassofmaterialgoingintoanoperation u  isequaltothemassofmaterialwhichleavestheoperation).Thiscalculationisoftenusedtoestimatevolatileemissions. Permanenttotalenclosure Apermanentlyinstalledenclosurethatcompletelysurroundsasourceofemissions B  suchthatallemissionsarecapturedanddischargedthroughacontroldevice.Forspecificqualifyingcriteria,seeMethod204(62FR32500)(June16,1997). Pigment Finelygroundinsolubleparticlesdispersedincoatingstoinfluencepropertiessuchascolor,corrosion j  resistance,mechanicalstrength,hardness,durability,etc.Particlesmaybenaturalorsyntheticandalsoinorganicororganic. Polyester Apolymerinwhichthemonomerunitsarelinkedbythefunctionalgroup-COO-.Polyesterhasbeen  usedasthermoplasticpowdercoating,andasthefollowingthermosettingpowdercoatings:epoxypolyesterhybridpowder,urethanepolyesterpowder,andpolyesterTGICpowder. Polyethylenes Thermoplasticresinscomposedofpolymersofethylene(CH2CH2).Polyethylenesarenormally  translucent,tough,waxysolidsthatareunaffectedbywaterandalargerangeofchemicals.Frequentlyusedinpowdercoatings. Polymers High-molecular-weightchemicalcompounds,formedbyrepeatedlinkingofsmallerchemicalunits = calledmonomers.Polymersfromwhichfibersaremadearelongchainmoleculesinwhichmonomersarelinkedendtoendlinearly.Syntheticpolymersusedforcarpetfiberincludenylon6,6andnylon6(polyamides),polyester,polypropylene,andpolyacrylonitrile(acrylics).Inpopularterminology,polymersarealsocalledplasticsorresins. Polypropylenes Synthetic,thermoplasticpolymerusedformoldeditems,sheets,films,andfibers.FederalTrade /#" Commission(U.S.Government)classificationisolefin.Thepolymerismadebystereospecificpolymerizationofpropylene.Mostpolypropylenefiberissolutiondyedandsometimescontainsultravioletstabilizersforoutdooruse.Thecarpetfiberisavailableasbothbulkedandcontinuousfilamentyarnsandstapleforspunyarnproduction.Slitfilmpolypropyleneisusedinwovencarpetbacking.Theyarealsocommonlyusedinpowdercoating. Powdercoatings Anycoatingappliedasadry(withoutsolventorothercarrier),finelydividedsolidwhich '( adherestothesubstrateasacontinuousfilmwhenmeltedandfused. Process(Processline) Theaggregateofunitoperationsnecessaryforproducingaproduct.Theemissionsfroma I*!+ processincludesallsourcesofairemissions(e.g.,storage,transfer,handling,painting,andpackaging). +#-  OpenPipe Coveredtrenchorpipewithopeningstotheopenairateachendand/orthroughavent,manhole,etc. [  OpenTrench uncoveredtrenchinwhichwastewaterflowsfrompointofgenerationtoanotherpoint    ResinType 󀄀Thebasicchemicalclassificationofthecoatingsolids.  (  Shelflife Thelengthoftimeacoatingmaynormallybestoredwithoutlosinganychemical/physicalproperties.   Manufacturerstypicallyspecifytheshelflife. Silicones Resinsconsistingofsilicon-oxygenlinkages,unlikeorganicresins,whichcontaincarbon. u   Sludge Thewastesolidsgeneratedfromanyprocess(surfacepreparation,coating,mixing,etc.)thatitisnecessary    tohavedisposed,eitheronsiteoroffsite. Solids Thenonvolatileportionofthecoatingthatafterdryingmakesupthedryfilm. g   Solvent Theliquidorblendofliquidsusedtodissolveordispersethefilm-formingparticlesinacoatingand   whichevaporateduringdrying.Atruesolventisasingleliquidthatcandissolvethecoating.Solventisoftenusedtodescribeterpenes,hydrocarbons,oxygenatedcompounds,furans,nitroparaffins,andchlorinatedsolvents. Solvent-borne Coatingsinwhichvolatileorganiccompoundsarethemajorsolventordispersant. #  Spotcleaningoperation Removingcontaminantssuchasdirt,grease,oil,andcoatingsbysprayingacleaning \ solventorphysicallyrubbingthesubstratewithamaterialsuchasarag,paper,orcottonswabthathasbeenmoistenedwithacleaningsolvent.  K Spraygun Adevicethatatomizesacoatingorothermaterialandprojectstheparticulatesontoasubstrate.    &  Temporarytotalenclosure Anenclosureconstructedonlytomeasurethecaptureefficiencyofpollutantsemitted s fromagivensource.Forspecificqualifyingcriteria,seeMethod204(62FR32500)(June16,1997's). Thermoplastic Resincapableofbeingrepeatedlysoftenedbyheatandhardenedbycooling.Thesematerials,  v whenheated,undergoasubstantiallyphysicalratherthanchemicalchange.Thermoplasticresinscanbecompletelydissolvedwithappropriatesolvents. Thermoset Resinthat,whencuredbyapplicationofheatorchemicalmeans,changesintoasubstantiallyinfusible ## andinsolublematerial.Thermosettingresinswillsoftenbutwillnotdissolveinanysolvents. Unitoperation 󀄀Anindustrialoperation,classifiedorgroupedaccordingtoitsfunctioninanoperating W&& environment(e.g.,acoatingmixingvessel,acuringoven,etc.). Urethanes Materialsbasedonresinsmadebythecondensationoforganicisocyanateswithcompoundsorresins (Z ) containinghydroxylgroups.Categoriesofpolyurethanecoatingsinclude:singlecomponentprereacted-urethanecoatings;singlecomponentmoisture-curedurethanecoatings;singlecomponentheat-curedurethanecoatings;two-componentcatalyst-urethanecoatings,two-componentpolyurethanecoatings;andone-componentnonreactivelacquer-urethanesolutioncoatings. +#- Ї VOC(VolatileOrganicCompound) AnycompounddefinedasVOCin40CFR51.100(s).Thisincludesany [ organiccompoundotherthanthosedeterminedbytheEPAtobean`exemptcompound. WasteCoatings coatingmaterialsfromequipmentcleaning,excesspreparedcoatingmaterials,etc.thatmustbe  ^ treatedand/ordisposed. Wastewater Anyprocesswatersorcleaningwatersshouldbeconsideredwastewateratthepoint/timetheyleave   theprocessunit. Waterbornecoatings Coatingsinwhichwateraccountsformorethan5weightpercentofthevolatileportion. u   Workpractice 󀄀Specifichumanactivitiesthatleadtoareductioninemissions(orwaste)orhavethepotentialto    doso.Theactivitiesincludeoperatortraining,managementdirectives,workproceduresortechniquesforconductingemission(orwaste)generatingoperationsorforreducingoreliminatingtheneedfororfrequencyofsuchoperations.A 8XXdd8IHMaximumAchievableControlTechnology(MACT)StandardsfortheemissionsofHazardousAirPollutants [ (HAPs)arebeingdevelopedforninesurfacecoatingcategories,asrequiredunderSection112oftheCleanAirAct(CAA)asamendedin1990.TheseregulationsareexpectedtobepromulgatedinNovemberoftheyear2000.Theninecategoriesaredefinedasfollows:   ^ 0  AutomobileandLightdutyTrucks* 󀄀Surfacecoatingofautomobileandlightdutytruckbodiesatassembly M  plants,orotherfacilitiesandassociatedoperationsincludingthemixingandstorageofcoatings,andtreatmentofwastewatergeneratedfromcoatingoperations.Offlinecoatingofnonbodypartsisnotincluded.OtherHAPand/orVolatileOrganicCompounds(VOCs)usingoperationsatassemblyplants,includingtheapplicationofadhesives,andfluidfillsareincluded. (#(# 0  Fabric ThissourcecategoryincludestextilemanufacturingprocesseswithpotentialHAPemissions    performedintheproductionorconversionofyarnandthread;woven,knit,andnonwovenfabric;andcarpet.Theprocessesinclude,butarenotlimitedto,nonwovenfabriclatexresinbonding,slashing,preparation,printing,dyeing,wetfinishing(includingcarpetbackcoating),coating,cordtreating,laminating,andspotcleaning. (#(#  0  LargeAppliances* ThesurfacecoatingofLargeAppliancesmanufacturedfromvariousmetals,coiledor j  sheetmetal,precoatedcoil,andprecut,powderprecoatedpieces. (#(# 0  MetalCan Thissourcecategoryincludesfacilitiesthatcoatorprintmetalcansormetalpartsforanytypeof # can(e.g.,metalendsforcompositecans).Itincludesthecoating/printingofmetalsheetsforsubsequentprocessingintocansorcanparts,butnotthecoatingofmetalcoilsforcansorcanparts.(CoilcoatingforcansandcanpartsisincludedintheMetalCoilsourcecategory.)Forpurposesofthisdatagatheringeffort,thissourcecategoryalsoincludesthecoating/printingofmetaldecorativetins,crowns,andclosures(exceptforcoilcoating).Notethatthecoating/printingofpailsanddrumsfallsintheMiscellaneousMetalPartsandProductssourcecategory. (#(# 0  MetalCoil Coilmanufacturingbeginswithacoilorrollofbaresheetmetalandendswithacoilofmetal s coatedononeorbothsides. (#(# 0  MetalFurniture* Thesurfacecoatingoffurnituremanufacturedfromvariousmetals. v(#(# 0  MiscellaneousMetalPartsandProducts* Thiscategoryencompassesallmetalpartsandproductsnot e" ! coveredinoneoftheothercategoriesinwhichthesurfacecoatingofmetalpartsorproductsareincluded(Aerospace,AutomobileandLightdutyTrucks,BoatManufacturing,LargeAppliances,MetalCan,MetalCoil,MetalFurniture,orShipbuilding). (#(# 0  PlasticParts* Thesurfacecoatingofplasticpartsproducedbyeithermachiningfromstockplastic,or W&& castingandmolding. (#(# 0  WoodBuildingProducts* Thissourcecategoryinvolvesanyfinishedorlaminatedproductthatisusedin (Z ) construction,eitherinteriororexterior,ofanyresidential,commercial,orinstitutionalbuilding. )$!*(#(#  *IndicatessourcecategoriesalsosubjecttotheregulationsforVOCsbeingdevelopedunderSection183(e)ofthe +", CAA.  +#-  Addoncontroldeviceefficiency Theratioofthe(pollutant)emissionsrecoveredordestroyedbyanaddonair %  pollutioncontroldevicetothetotal(pollutant)emissionsthatareintroducedtothecontroldevice,expressedasapercentage. Additives Anysubstanceaddedinsmallquantitiestoanothersubstance,usuallytoimproveproperties.Examples M  ofadditivesincludeplasticizers,fungicides,anddryers. Adhesionpromoter Averythincoatingappliedtoasubstratetopromotewettingandformachemicalbondwith P thesubsequentlyappliedmaterial. Adhesive Asubstancecapableofholdingmaterialstogetherbysurfaceattachment.Variousdescriptiveadjectives    areusedwiththetermadhesivetoindicatecertaincharacteristics:physical(liquidadhesive,tapeadhesive),chemicaltype(silicateadhesive,resinadhesive),materialsbonded(paperadhesive),andconditionsofuse(hot-setadhesive). Airdriedcoatings Coatingswhicharenotheatedabove194$F(90$C)forcoatingordrying.Air-driedcoatings   alsoincludeforced-airdriedcoatings. Alkali Anysubstancethatneutralizesacids.Alkalisarehelpfulinaqueouscleaningbyspeedingsoilremovaland Y suspension.Alkaliissynonymouswithcaustic. Alkyd Abinderbasedonresinsformedbythecondensationofpolyhydricalcoholswithpolybasicacids.They \ mayberegardedascomplexpolyesters(Thermoset). Aminoresins Resinsusedtocrosslinkpolyesters,epoxies,acrylics,andalkydstoenhancetheirdurability.   Asapplied Theconditionofacoatingatthetimeofapplicationtothesubstrate,includinganyaddedthinning N solvent.Multicomponentcoatingsaresuppliedasindividualcomponentsthathavetobemixedpriortoapplication. Assupplied Theconditionofacoatingaspurchasedanddeliveredtotheuser.Multicomponentcoatingsare  v suppliedasseparatecomponentsandlatermixedaccordingtomanufacturersinstructions(e.g.,1:3).Themixingratioaffectsthepollutantemissionsfromthefinalcoatingproduct(i.e.,theasappliedproduct). e" !  Bakedcoatings Coatingsthatarecuredordriedaboveanovenairtemperatureof194$F(90$C). ##  Binder Thesolid(non-volatile)materialinacoatingthatbindsthepigmentandadditiveparticlestogethertoform %2% afilm.Ingeneral,bindersareresins. Captureefficiency 󀄀Thefractionofallorganicvapors,HAPemissions,orotherpollutantsgeneratedbyaprocess '( thataredirectedtoanaddonairpollutioncontroldeviceexpressedasapercentage. CARC ChemicalAgentResistantCoatings.Thesepolyurethane-basedcoatingsarehighlycrosslinkedtoresist I*!+ chemicalattack.CARCisoftenusedonmilitaryequipmentthatmightbecomecontaminatedbynuclear,biological,orchemicalsubstances. +#- Ї Cellosolve Thegenerictermforthesolventfamilyofmono-alkylethersofethyleneglycol.Forexample,a [ widely-usedsolventisbutylcellosolve,whichchemicallyisethyleneglycolmonobutylether. Chlorinatedsolvents Organicsolventsthatcontainchlorine.Examplesinclude1,1,1-trichloroethaneand  ^ methylenechloride. Clean (verb)Toremoveforeignmaterialfromasubstrate.    CleanAirAct(CAA) TheCleanAirAct,asamendedinNovember1990,providesthefoundationforEPAs P effortstoimproveairquality.TheCleanAirAct,buildingonearlierlegislation,waspassedin1970. Cleaningactivity Actionusedtocleanasubstrate.Thistermfocusesonhowthesubstrateisbeingcleaned,and    includesactionssuchaswiping,brushing,flushing,sprayingordipping.  x  Cleaningoperation Aunitoperationinwhichasubstrateiscleaned.Thistermfocusesonwhatisbeingcleaned g  (e.g.,sprayboothcleaningoperationorpartscleaningoperation).Cleaningmaybeperformedtoprepareasubstrateforcoating(FormE)orforotherpurposes(FormH). CleaningSolvent 󀄀Organicsolventusedforcleaning. 4  Clearcoat Atransparentcoatingusuallyappliedoveracoloredopaquecoattogiveimprovedglossandprotection # tothecolorcoatbelow.Insomecasesaclearcoatsimplyreferstoanytransparentcoatingwithoutregardtothesubstrate. ClosedPipe completelyclosedpipingwithnoopeningtotheatmosphere.  K Coating 󀄀Aprotective,decorative,orfunctionalfilmappliedasathinlayertoatextilesubstrateandwhichcuresto  formacontinuoussolidfilm.AdhesivesandCaulksarebeingtreatedasCoatings. CoatingComponents 󀄀Productsthatarecombinedatthecoatingfacilitytocreateacoating(e.g.,catalystandresin   inmulticomponentcoatings).Thinningsolventsarenotincludedinthisdefinitionasacoatingcomponent,butisreportedseparately. CoatingTechnologies 󀄀Thebasiccompositionandchemistryofacoating.Thesetechnologiesarebasedonthe /#" carrier(SolventborneandWaterborne),theresinused,orapplicationtechnique(Powder). Dispersioncoating Atypeofcoatinginwhichthebindermoleculesarepresentascolloidalparticlesandspread %2% uniformlythroughouttheformulationasastablemixture. Drier Anadditivewhichacceleratesthedryingofcoatings. '(  Emulsion Atwo-phaseliquidsysteminwhichsmalldropletsofoneliquid(theinternalphase)areimmisciblein, )$!* andaredisperseduniformlythroughout,asecondcontinuousliquidphase(theexternalphase).Thiscontrastswithalatex,whichconsistsofsolidsdispersedinaliquid. +#-  Epoxies Bindersbasedonepoxyresins.Epoxycrosslinkingisbasedonthereactionoftheepoxidegroupswith [ othermaterialssuchasamines,alcohols,phenols,carboxylicacids,andunsaturatedcompounds.Alsousedasathermosetpowdercoating. Exemptcompound Specificorganiccompoundsthatarenotconsideredvolatileorganiccompoundsdueto  ( negligiblephotochemicalreactivity.Exemptcompoundsarespecifiedon40CFR51.100(s). Flashofftime Thetimerequiredbetweenapplicationofsuccessivewet-on-wetcoatingsorbetweenapplication   andbakingtoallowthebulkofthesolventsinthecoatingtoriseslowlyandevaporate.Inbakedcoatingsflash-offhelpstopreventsolventboiloffandfilmblistering. Halogenatedhydrocarbons(Halogenatedsolvents) Formedbysubstitutingoneofthehalogenelements    (chlorine,bromine,orfluorine)intoachemicalcompoundtochangeboththephysicalandchemicalnaturesofthecompound.  B  HAP HazardousAirPollutant.MeansanyairpollutantlistedinorpursuanttoSection112(b)oftheCleanAir 1  Act.ThecurrentlistofHAPsisattachedseparately. Heat-resistantcoatings Designedtoresistdegradationuponcontinuousorintermittentexposurestoa 4 predeterminedelevatedtemperature.ASanDiegoAirPollutionControlDistrictrulestipulatesthatthecoatingmustwithstandtemperaturesof400$FduringnormaluseasdeterminedbyASTMMethodD-2485. #  Highvolumelowpressure(HVLP)sprayequipment Sprayequipmentthatisusedtoapplycoatingbymeansof \ aspraygunthatoperatesat10.0psigofatomizingairpressureorlessattheaircap.  & HoldingTank storagetankincloseproximitytothepointofgenerationwhichholdswastewaterbutdoesnot  reuseitintheprocess. High-solids Solvent-bornecoatingsthatcontaingreaterthan50%solidsbyvolumeorgreaterthan62%(69% s forbakedcoatings)solidsbyweight. Hydrocarbonsolvent Asolventconsistingexclusivelyoftheelementscarbonandhydrogen.Theyareprincipally  v derivedfrompetroleumandcoaltar,andincludealiphatic,aromatic,andnapthenicsolvent. Hydroxides Thechemicaloppositesofacids.Alsoknownascausticsandalkalis.Examplesaresodiumhydroxide /#" andpotassiumhydroxide. MACT MaximumAchievableControlTechnology,asspecifiedinSection112oftheCleanAirAct. %2%  Majormodifications Includeanyphysicaloroperationalchangetoanexistingfacilitywhichresultsinan !'' increaseintheemissionratetotheatmosphereofHAPs.Typically,thesemodificationsresultinchangesinapermitorresultsintheneedtoacquireapermittoconstruct. Manufacturersformulationdata Dataonamaterial(e.g.,acoating)suppliedbythematerialmanufacturer I*!+  basedonknowledgeoftheingredientsusedtomanufacturethatmaterial,ratherthanbasedontestingofthe +", material.Manufacturersformulationdatamayincludeinformationondensity,VOCcontent,HAPcontent,solidscontent,etc. Materialbalance Acalculationbasedonconservationofmass(i.e.,themassofmaterialgoingintoanoperation  ^ isequaltothemassofmaterialwhichleavestheoperation).Thiscalculationisoftenusedtoestimatevolatileemissions. Metalizedepoxycoating Acoatingthatcontainsrelativelylargequantitiesofmetallicpigmentationfor   appearanceand/oraddedprotection. Permanenttotalenclosure Apermanentlyinstalledenclosurethatcompletelysurroundsasourceofemissions ?  suchthatallemissionsarecapturedanddischargedthroughacontroldevice.Forspecificqualifyingcriteria,seeMethod204(62FR32500)(June16,1997). Pigment Finelygroundinsolubleparticlesdispersedincoatingstoinfluencepropertiessuchascolor,corrosion g  resistance,mechanicalstrength,hardness,durability,etc.Particlesmaybenaturalorsyntheticandalsoinorganicororganic. Polyester Apolymerinwhichthemonomerunitsarelinkedbythefunctionalgroup-COO-.Polyesterhasbeen 4 usedasthermoplasticpowdercoating,andasthefollowingthermosettingpowdercoatings:epoxypolyesterhybridpowder,urethanepolyesterpowder,andpolyesterTGICpowder. Polyethylenes Thermoplasticresinscomposedofpolymersofethylene(CH2CH2).Polyethylenesarenormally \ translucent,tough,waxysolidsthatareunaffectedbywaterandalargerangeofchemicals.Frequentlyusedinpowdercoatings. Polymers Ahigh-molecular-weightorganiccompound,naturalorsynthetic,withastructurethatcanbe  representedbyarepeatedsmallunit,ormer. Polypropylenes Tough,lightweightthermoplasticresinscomposedofpolymersofpropylene(CH2CHCH2). = Theyarecommonlyusedinpowdercoating. Powdercoatings Anycoatingappliedasadry(withoutsolventorothercarrier),finelydividedsolidwhich !@  adherestothesubstrateasacontinuousfilmwhenmeltedandfused. Primer Thefirstlayerandanysubsequentlayersofidenticallyformulatedcoatingappliedtothesurfacetobe ## coated.Primersaretypicallyusedforprotectionfromtheenvironment,functionalfluidresistance,andadhesionofsubsequentcoatings.Primersthataredefinedasspecialtycoatingsarenotincludedunderthisdefinition. Process(Processline) Theaggregateofunitoperationsnecessaryforproducingaproduct.Theemissionsfroma !'' processincludesallsourcesofairemissions(e.g.,storage,transfer,handling,painting,andpackaging). OpenPipe Coveredtrenchorpipewithopeningstotheopenairateachendand/orthroughavent,manhole,etc. )$!*  OpenTrench Uncoveredtrenchinwhichwastewaterflowsfrompointofgenerationtoanotherpoint. +", Л +#-  ResinType 󀄀Thebasicchemicalclassificationofthecoatingsolids. [  Shelflife Thelengthoftimeacoatingmaynormallybestoredwithoutlosinganychemical/physicalproperties.   Manufacturerstypicallyspecifytheshelflife. Silicones Resinsconsistingofsilicon-oxygenlinkages,unlikeorganicresins,whichcontaincarbon. M   Sludge Thewastesolidsgeneratedfromanyprocess(surfacepreparation,coating,mixing,etc.)thatitisnecessary   tohavedisposed,eitheronsiteoroffsite. Solids Thenonvolatileportionofthecoatingthatafterdryingmakesupthedryfilm. ?   Solvent Theliquidorblendofliquidsusedtodissolveordispersethefilm-formingparticlesinacoatingand x  whichevaporateduringdrying.Atruesolventisasingleliquidthatcandissolvethecoating.Solventisoftenusedtodescribeterpenes,hydrocarbons,oxygenatedcompounds,furans,nitroparaffins,andchlorinatedsolvents. Solvent-borne Coatingsinwhichvolatileorganiccompoundsarethemajorsolventordispersant.    Spotcleaningoperation Removingcontaminantssuchasdirt,grease,oil,andcoatingsbysprayingacleaning 4 solventorphysicallyrubbingthesubstratewithamaterialsuchasarag,paper,orcottonswabthathasbeenmoistenedwithacleaningsolvent.  # Spraygun Adevicethatatomizesacoatingorothermaterialandprojectstheparticulatesontoasubstrate.  \ Substratepreparation Theremovalofcontaminantsfromthesubstrateinpreparationfortheapplicationofa K coating. &  Temporarytotalenclosure Anenclosureconstructedonlytomeasurethecaptureefficiencyofpollutantsemitted N fromagivensource.Forspecificqualifyingcriteria,seeMethod204(62FR32500)(June16,1997' 7). Thermoplastic Resincapableofbeingrepeatedlysoftenedbyheatandhardenedbycooling.Thesematerials,   whenheated,undergoasubstantiallyphysicalratherthanchemicalchange.Thermoplasticresinscanbecompletelydissolvedwithappropriatesolvents. Thermoset Resinthat,whencuredbyapplicationofheatorchemicalmeans,changesintoasubstantiallyinfusible /#" andinsolublematerial.Thermosettingresinswillsoftenbutwillnotdissolveinanysolvents. Thinningsolvent 󀄀Organicsolventusedtothincoatingmaterialpriortoapplicationtotheproduct. %2%  Topcoat Acoatingthatisappliedoveraprimerorbasecoatonaproductforappearanceorprotection.Topcoats !'' aretypicallythelastcoatappliedinacoatingsystem. Touchupandrepairoperation Thatportionofthecoatingoperationthatistheincidentalapplicationofcoating )$!* usedtocoverminorimperfectionsinthecoatingfinishortoachievecompletecoverage.Thisdefinitionincludesoutofsequenceoroutofcyclecoating. +#-  Unitoperation 󀄀Anindustrialoperation,classifiedorgroupedaccordingtoitsfunctioninanoperating [ environment(e.g.,acoatingmixingvessel,acuringoven,etc.). Urethanes Materialsbasedonresinsmadebythecondensationoforganicisocyanateswithcompoundsorresins  ^ containinghydroxylgroups.Categoriesofpolyurethanecoatingsinclude:singlecomponentprereacted-urethanecoatings;singlecomponentmoisture-curedurethanecoatings;singlecomponentheat-curedurethanecoatings;two-componentcatalyst-urethanecoatings,two-componentpolyurethanecoatings;andone-componentnonreactivelacquer-urethanesolutioncoatings. VOC(VolatileOrganicCompound) AnycompounddefinedasVOCin40CFR51.100(s).Thisincludesany u  organiccompoundotherthanthosedeterminedbytheEPAtobean`exemptcompound. WasteCoatings Coatingmaterialsfromequipmentcleaning,excesspreparedcoatingmaterials,etc.thatmustbe x  treatedand/ordisposed. WasteSolvents Solventsthathavebeenusedinanotherprocess(surfacepreparation,etc.)thatarecollectedfor 1  eitherrecyclingordisposal. Wastewater Anyprocesswatersorcleaningwatersshouldbeconsideredwastewateratthepoint/timetheyleave 4 theprocessunit. Waterbornecoatings Coatingsinwhichwateraccountsformorethan5weightpercentofthevolatileportion.   Workpractice 󀄀Specifichumanactivitiesthatleadtoareductioninemissions(orwaste)orhavethepotentialto & doso.Theactivitiesincludeoperatortraining,managementdirectives,workproceduresortechniquesforconductingemission(orwaste)generatingoperationsorforreducingoreliminatingtheneedfororfrequencyofsuchoperations.  N "A[֣aIѢCASNumber0  0` (#(#ChemicalNameK ` (#` (# 750700  0(#(#0(#(#Acetaldehyde (#(# 603550  0(#(#0(#(#Acetamide (#(# 750580  0(#(#0(#(#Acetonitrile ^(#(# 988620  0(#(#0(#(#Acetophenones ((#(# 539630  0(#(#0(#(#2-Acetylaminofluorene= (#(# 1070280  0(#(#0(#(#Acrolein(#(# 790610  0(#(#0(#(#Acrylamide(#(# 791070  0(#(#0(#(#AcrylicacidP(#(# 1071310  0(#(#0(#(#Acrylonitrilee (#(# 1070510  0(#(#0(#(#Allylchloride/ (#(# 926710  0(#(#0(#(#4-Aminobiphenyl (#(# 625330  0(#(#0(#(#Anilinex (#(# 900400  0(#(#0(#(#o-AnisidineB (#(# 13322140  0(#(#AsbestosW (#(# 714320  0(#(#0(#(#Benzene(includingbenzenefromgasoline)! (#(# 928750  0(#(#0(#(#Benzidine (#(# 980770  0(#(#0(#(#Benzotrichloridej (#(# 1004470  0(#(#0(#(#Benzylchloride4(#(# 925240  0(#(#0(#(#BiphenylI(#(# 1178170  0(#(#0(#(#Bis(2-ethylhexyl)phthalate(DEHP)(#(# 5428810  0(#(#0(#(#Bis(chloromethyl)ether(#(# 752520  0(#(#0(#(#Bromoform\(#(# 1069900  0(#(#0(#(#1,3-Butadiene1q&(#(# 566270  0(#(#0(#(#Calciumcyanamide;(#(# 1056020  0(#(#0(#(#Caprolactam(Removed6/18/96,61FR30816)(#(# 1330620  0(#(#0(#(#Captan(#(# 632520  0(#(#0(#(#CarbarylN(#(# 751500  0(#(#0(#(#Carbondisulfidec(#(# 562350  0(#(#0(#(#Carbontetrachloride- (#(# 4635810  0(#(#0(#(#Carbonylsulfide (#(# 1208090  0(#(#0(#(#Catechol!v(#(# 1339040  0(#(#0(#(#Chloramben"@ (#(# 577490  0(#(#0(#(#ChlordaneU# !(#(# 77825050  0(#(#Chlorine$"(#(# 791180  0(#(#0(#(#Chloroaceticacid$#(#(# 5322740  0(#(#0(#(#2-Chloroacetophenone%h$(#(# 1089070  0(#(#0(#(#Chlorobenzene}&2%(#(# 5101560  0(#(#0(#(#ChlorobenzilateG'&(#(# 676630  0(#(#0(#(#Chloroform('(#(# 1073020  0(#(#0(#(#Chloromethylmethylether(((#(# 1269980  0(#(#0(#(#Chloroprene)Z )(#(# 13197730  0(#(#Cresols/Cresylicacid(isomersandmixture)o*$!*(#(# 954870  0(#(#0(#(#o-Cresol9+!+(#(# 1083940  0(#(#0(#(#m-Cresol,",(#(# CASNumber0  0` (#(#ChemicalNameK ` (#` (# 1064450  0(#(#0(#(#p-Cresol (#(# 988280  0(#(#0(#(#Cumene (#(# 947570  0(#(#0(#(#2,4-D,saltsandesters ^(#(# 35470440  0(#(#DDEs ((#(# 3348830  0(#(#0(#(#Diazomethane= (#(# 1326490  0(#(#0(#(#Dibenzofurans(#(# 961280  0(#(#0(#(#1,2-Dibromo-3-chloropropane(#(# 847420  0(#(#0(#(#DibutylphthalateP(#(# 1064670  0(#(#0(#(#1,4-Dichlorobenzene(p)e (#(# 919410  0(#(#0(#(#3,3-Dichlorobenzidene/ (#(# 1114440  0(#(#0(#(#Dichloroethylether(Bis(2-chloroethyl)ether) (#(# 5427560  0(#(#0(#(#1,3-Dichloropropenex (#(# 627370  0(#(#0(#(#DichlorvosB (#(# 1114220  0(#(#0(#(#DiethanolamineW (#(# 1216970  0(#(#0(#(#N,N-Diethylaniline(N,N-Dimethylaniline)! 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(#(# 675610  0(#(#0(#(#Methanol (#(# 724350  0(#(#0(#(#Methoxychlorj (#(# 748390  0(#(#0(#(#Methylbromide(Bromomethane)4(#(# 748730  0(#(#0(#(#Methylchloride(Chloromethane)I(#(# 715560  0(#(#0(#(#Methylchloroform(1,1,1-Trichloroethane)(#(# 789330  0(#(#0(#(#Methylethylketone(2-Butanone)(#(# 603440  0(#(#0(#(#Methylhydrazine\(#(# 748840  0(#(#0(#(#Methyliodide(Iodomethane)q&(#(# 1081010  0(#(#0(#(#Methylisobutylketone(Hexone);(#(# 6248390  0(#(#0(#(#Methylisocyanate(#(# 806260  0(#(#0(#(#Methylmethacrylate1(#(# 6340440  0(#(#0(#(#MethyltertbutyletherN(#(# 1011440  0(#(#0(#(#4,4-Methylenebis(2-chloroaniline)c(#(# 750920  0(#(#0(#(#Methylenechloride(Dichloromethane)- (#(# 1016880  0(#(#0(#(#Methylenediphenyldiisocyanate(MDI) (#(# 1017790  0(#(#0(#(#4,4'-Methylenedianiline!v(#(# 912030  0(#(#0(#(#Naphthalene"@ (#(# 989530  0(#(#0(#(#NitrobenzeneU# !(#(# 929330  0(#(#0(#(#4-Nitrobiphenyl$"(#(# 1000270  0(#(#0(#(#4-Nitrophenol$#(#(# 794690  0(#(#0(#(#2-Nitropropane%h$(#(# 6849350  0(#(#0(#(#N-Nitroso-N-methylurea}&2%(#(# 627590  0(#(#0(#(#N-NitrosodimethylamineG'&(#(# 598920  0(#(#0(#(#N-Nitrosomorpholine('(#(# 563820  0(#(#0(#(#Parathion(((#(# 826880  0(#(#0(#(#Pentachloronitrobenzene(Quintobenzene))Z )(#(# 878650  0(#(#0(#(#Pentachlorophenolo*$!*(#(# 1089520  0(#(#0(#(#Phenol9+!+(#(# 1065030  0(#(#0(#(#p-Phenylenediamine,",(#(# CASNumber0  0` (#(#ChemicalNameK ` (#` (# 754450  0(#(#0(#(#Phosgene (#(# 78035120  0(#(#Phosphine (#(# 77231400  0(#(#Phosphorus ^(#(# 854490  0(#(#0(#(#Phthalicanhydrides ((#(# 13363630  0(#(#Polychlorinatedbiphenyls(Aroclors)= (#(# 11207140  0(#(#1,3-Propanesultone(#(# 575780  0(#(#0(#(#beta-Propiolactone(#(# 1233860  0(#(#0(#(#PropionaldehydeP(#(# 1142610  0(#(#0(#(#Propoxur(Baygon)e (#(# 788750  0(#(#0(#(#Propylenedichloride(1,2-Dichloropropane)/ (#(# 755690  0(#(#0(#(#Propyleneoxide (#(# 755580  0(#(#0(#(#1,2-Propylenimine(2-Methylaziridine)x (#(# 912250  0(#(#0(#(#QuinolineB (#(# 1065140  0(#(#0(#(#QuinoneW (#(# 1004250  0(#(#0(#(#Styrene! 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