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óSurface€coating€of€automobile€and€light€duty€truck€bodies€atÐ   Ðassembly€plants,€or€other€facilities€and€associated€operations€including€the€mixing€and€storage€ofÏcoatings,€€and€treatment€of€wastewater€generated€from€coating€operations.€€Off„line€coating€of€Ô_Ônonbody›Ô_ÔÏparts€is€not€included.€€Other€HAP€and/or€Volatile€Organic€Compounds€(Ô_ÔVOCÔ_Ô)€using€operations€atÏassembly€plants,€including€the€application€of€adhesives,€and€fluid€fills€are€included.݃1‡¦î3݌РÜ(#Ü(# ÐŒÝ  ÝÝ‚1‡¦ÿÝÝ  ÝÝ‚1‡¦ÖÝð"ðà0 Ü àÝ  Ýò òFabricó 󀄀This€source€category€includes€textile€manufacturing€processes€with€potential€HAP€emissionsÐ B Ðperformed€in€the€production€or€conversion€of€yarn€and€thread;€woven,€knit,€and€Ô_Ôœnonwoven›Ô_Ô€fabric;€andÏcarpet.€€The€processes€include,€but€are€not€limited€to,€Ô_Ôœnonwoven›Ô_Ô€fabric€bonding,€slashing,€preparation,Ïprinting,€dyeing,€wet€finishing€(including€carpet€back€coating),€coating,€laminating,€and€spot€cleaning.€Ýƒ1‡¦Öñ݌РÜ(#Ü(# ÐŒÝ  ÝÝ‚1‡¦ÿÝÝ  ÝÝ‚1‡¦Q Ýð"ðà0 Ü àÝ  Ýò òLarge€Appliancesó ó*„€The€surface€coating€of€Large€Appliances€manufactured€from€various€metals,Ð ž Ðcoiled€or€sheet€metal,€Ô_Ôœprecoated›Ô_Ô€coil,€and€precut,€powder„Ô_Ôœprecoated›Ô_Ô€pieces.݃1‡¦Q l ݌РÜ(#Ü(# ÐŒÝ  ÝÝ‚1‡¦ÿÝÝ  ÝÝ‚1‡¦Û Ýð"ðà0 Ü àÝ  Ýò òMetal€Canó 󀄀This€source€category€includes€facilities€that€coat€or€print€metal€cans€or€metal€parts€for€anyÐ NÎ Ðtype€of€can€(e.g.,€metal€ends€for€composite€cans).€€It€includes€the€coating/printing€of€metal€sheets€forÏsubsequent€processing€into€cans€or€can€parts,€but€not€the€coating€of€metal€coils€for€cans€or€can€parts.€Ï(Coil€coating€for€cans€and€can€parts€is€included€in€the€Metal€Coil€source€category.)€€For€purposes€ofÏthis€data„gathering€effort,€this€source€category€also€includes€the€coating/printing€of€metal€decorativeÏtins,€crowns,€and€closures€(except€for€coil€coating).€€Note€that€the€coating/printing€of€pails€and€drumsÏfalls€in€the€Miscellaneous€Metal€Parts€and€Products€source€category.݃1‡¦Û ö ݌РÜ(#Ü(# ÐŒÝ  ÝÝ‚1‡¦ÿÝÝ  ÝÝ‚1‡¦0Ýð"ðà0 Ü àÝ  Ýò òMetal€Coiló 󀄀Coating€done€on€a€continuous€metal€substrate€which€is€greater€than€0.006in.€thick.݃1‡¦0KÝŒÐ,¬!Ü(#Ü(# ÐŒÝ  ÝÝ‚1‡¦ÿÝÝ  ÝÝ‚1‡¦"Ýð"ðà0 Ü àÝ  Ýò òMetal€Furnitureó ó*€„€The€surface€coating€of€furniture€manufactured€from€various€metals.݃1‡¦"=݌І"Ü(#Ü(# ÐŒÝ  ÝÝ‚1‡¦ÿÝÝ  ÝÝ‚1‡¦ Ýð"ðà0 Ü àÝ  Ýò òMiscellaneous€Metal€Parts€and€Productsó ó*€„€This€category€encompasses€all€metal€parts€and€productsÐ à`# Ðnot€covered€in€one€of€the€other€categories€in€which€the€surface€coating€of€metal€parts€or€products€areÏincluded€(Aerospace,€Automobile€and€Light„duty€Trucks,€Boat€Manufacturing,€Large€Appliances,ÏMetal€Can,€Metal€Coil,€Metal€Furniture,€or€Shipbuilding).݃1‡¦ $݌РÜ(#Ü(# ÐŒÝ  ÝÝ‚1‡¦ÿÝÝ  ÝÝ‚1‡¦Ýð"ðà0 Ü àÝ  Ýò òPlastic€Parts*ó 󀄀The€surface€coating€of€plastic€parts€produced€by€either€machining€from€stock€plastic,Ð œ Ðwith€a€high€gloss,€but€may€also€include€a€lower€degree€of€gloss.€œ€Also›€a€class€of€substances€having€similarÏcomposition€to€glass€with€the€addition€of€stannic€oxide,€or€other€infusible€substances€to€render€the€enamelÏopaque.€œ€Can›€be€used€to€œdescribe›€a€coating€which€forms€a€film€through€chemical€union€of€its€componentÏmolecules€during€cure€and€in€shop€terminology€can€be€used€to€describe€paint€which€is€not€a€lacquer.€œ€All›Ïpaints€that€form€Ô_ÔcrosslinkingÔ_Ô€chemical€bonds€during€œcuring›€are€considered€enamels.€œ€The›€majority€ofÏindustrial€finishes€fall€into€this€category.Ìò òEpoxies€„€ó óBinders€based€on€epoxy€resins.€œ€Epoxy›€Ô_ÔcrosslinkingÔ_Ô€is€based€on€the€reaction€of€the€Ô_ÔepoxideÔ_ÔÐ Q¯ Ðgroups€with€other€materials€such€as€amines,€alcohols,€phenols,€carboxylic€acids,€and€unsaturatedÏcompounds.€œ€Also›€used€as€a€thermoset€powder€coating.Ìò òExempt€compound€„ó ó€Specific€organic€compounds€that€are€not€considered€volatile€organic€compounds€dueÐ  j Ðto€negligible€photochemical€reactivity.€€Exempt€compounds€are€specified€œin›€40œCFR›51.100(s).Ìò òFinished€œ(wood)›€productó 󀄀Any€wood€building€product€to€which€a€protective,€decorative,€or€functionalÐ ñ O Ðlayer€has€been€œapplied.€€Materials›€used€include,€but€are€not€limited€to,€paints,€stains,€sealers,€topcoats,Ïbasecoats,€primers,€enamels,€inks,€adhesives,€and€temporary€protective€coatings.Ìò òFlash„off€time€„ó ó€The€time€required€between€application€of€successive€wet-on-wet€€coatings€or€betweenÐ ¬# ! Ðapplication€and€baking€to€allow€the€bulk€of€the€solvents€in€the€coating€to€rise€slowly€and€evaporate.€œ€In›Ïbaked€œcoatings,›€flash-off€helps€to€prevent€solvent€boil€off€and€film€blistering.Ìò òFlat€coatings€„€ó óCoatings€which€register€gloss€less€than€15€on€an€85-degree€meter€or€less€than€5€on€aÐ g&Å $ Ð60-degree€meter.€This€definition€is€usually€found€in€architectural€coating€rules.ÌÔ& ‘ Ôò òFull„time€equivalents€(Ô_ÔFTEÔ_Ô)€„ó ó€Ô_ÔFTEÔ_Ô€are€calculated€by€dividing€the€total€number€of€man„hours€worked€at€aÐ L(ª"& Ðfacility€by€the€number€of€hours€expected€from€a€full„time€employee,€typically€2,000hr/yr.€€The€equationÏbelow€demonstrates€œan€FTE›€calculation.€Ìœß}€9ƒ’G73h 0  `€@X E°+xö Q Þ¤+}ߛ⠰±°±°(#°(#âÔ'‘L(±iÔ°â ââ °±°±°±°±âÐ ,p&*°±°± Ðò òÔ_ÔHalogenatedÔ_Ô€hydrocarbons€(Ô_ÔHalogenatedÔ_Ô€solvents)€„ó ó€Formed€by€substituting€one€of€the€halogenÐ ¢ Ðâ âelements€(chlorine,€bromine,€or€fluorine)€into€a€chemical€compound€to€change€both€the€physical€andÏchemical€natures€of€the€compound.ò òÐ N¬ ÐHand„wipe€cleaning€operation€„€ó óRemoving€contaminants€such€as€dirt,€grease,€oil,€and€coatings€byÐ Y· Ðphysically€rubbing€it€with€a€material€such€as€a€rag,€paper,€or€cotton€swab€that€has€been€moistened€with€aÏcleaning€solvent.ò òÐ  g ÐHAP€„€ó óHazardous€Air€Pollutant.€€Means€any€air€pollutant€listed€in€or€pursuant€to€Section€112(b)€of€theÐ  r ÐClean€Air€Act.€€The€current€list€of€HAP€is€attached€œseparately€(see€Attachment€1).›Ìœò òHigh›€volume€low€pressure€(Ô_ÔHVLPÔ_Ô)€spray€equipment€„€ó óSpray€equipment€that€is€used€to€apply€coating€byÐ ù W Ðmeans€of€a€spray€gun€that€operates€at€10.0€Ô_ÔpsigÔ_Ô€of€atomizing€air€pressure€or€less€at€the€air€cap.ò òÐ Ó 1  ÐHolding€Tank€„ó ó€storage€tank€in€close€proximity€to€the€point€of€generation€which€holds€wastewater€butÐ Þ<  Ðdoes€not€reuse€it€in€the€process.€Ìò òHigh-solids€„€ó óSolvent-borne€coatings€that€contain€greater€than€50percent€solids€by€volume€or€greater€thanÐ Ã!  Ð62percent€(69percent€for€baked€coatings)€solids€by€weight.Ìò òHydrocarbon€solvent€„ó ó€A€solvent€consisting€exclusively€of€the€elements€carbon€and€hydrogen.€They€areÐ ¨  Ðprincipally€derived€from€petroleum€and€coal€tar,€and€include€aliphatic,€aromatic,€and€Ô_ÔnapthenicÔ_Ô€solvent.Ìò òHydroxides€„€ó óThe€chemical€opposites€of€acids.€Also€known€as€caustics€and€alkalis.€€Examples€are€sodiumÐ ë Ðhydroxide€and€potassium€hydroxide.Ìò òLacquer€„€ó óCoating€composition€based€on€synthetic€thermoplastic€film-forming€material€dissolved€inÐ rÐ Ðorganic€solvent€and€dried€primarily€by€solvent€evaporation.€œ€Typical›€lacquers€include€those€based€onÏnitrocellulose,€other€cellulose€derivatives,€vinyl€resins,€acrylic€resins,€etc.Ìò òÔ_ÔLAERÔ_Ô€(Lowest€achievable€emission€rate)€„ó ó€Pursuant€to€Section€171(1)€of€the€Clean€Air€Act,€Ô_ÔLAERÔ_Ô€isÐ -‹ Ðthat€rate€of€emissions€which€reflects:Ìà0 Ü à(a)à0Ü(#Ü(#àthe€most€stringent€emission€limitation€which€is€contained€in€the€implementation€plan€of€any€StateÐ p Ðfor€such€class€or€category€of€sources,€unless€the€owner€or€operator€of€the€proposed€sourceÏdemonstrates€that€such€limitations€are€not€achievable;€orÐ (#(# Ðà0 Ü à(b)à0Ü(#Ü(#àthe€most€stringent€emission€limitation€which€is€achieved€in€practice€by€such€class€or€category€ofÐ É' Ðsource,€whichever€is€more€stringent.Ð (#(# Ðà0 Ü àÔ& = ÔIn€no€event,€however,€shall€the€application€of€this€term€permit€a€proposed€new€or€modified€source€toÏemit€any€pollutant€in€excess€of€the€amount€allowable€under€applicable€new€source€standards€ofÏperformance.€€Areas€of€the€country€that€have€not€attained€national€ambient€air€quality€standards€mayÏrequire€Ô_ÔLAERÔ_Ô€on€new€sources€of€pollution.Ð Ü(#Ü(# Ðò òLaminated€(wood)€product€ó ó„€Any€wood€building€product€which€a€protective,€decorative,€or€functionalÐ 7#•  Ðlayer€has€been€bonded€with€an€adhesive.€€Products€that€are€produced€by€bonding€œÔ'=®¼wÔlayers›€to€the€substrate€as€aÏpart€of€the€substrate€manufacturing€process€are€not€considered€laminated€products€under€this€regulation.Ìò òÔ_ÔMACTÔ_Ô€„€ó óMaximum€Achievable€Control€Technology,€as€specified€in€Section€112€of€the€Clean€Air€œAct.Ð ò%P # Ðò òMajor€modificationsó ó€ò ò„ó ó€Include€any€physical€or€operational€change€to€an€existing€facility€which€results€inÐ '`!$ Ðan€increase€in€the€emission€rate€to€the€atmosphere€of€Ô_ÔVOCÔ_Ô€of€HAP.€€Typically,€these€modifications€resultÏin€changes€in€a€permit€or€results€in€the€need€to€acquire€a€permit€to€construct.Ìò òManufacturerððs€formulation€dataó 󀄀Data€on€material€(e.g.,€a€coating)€supplied€by€the€materialÐ ½)$' Ðmanufacturer€based€on€knowledge€of€the€ingredients€used€to€manufacture€that€material,€rather€than€basedÏon€testing€of€the€material.€€Manufacturers€formulation€data€may€include€information€on€density,€VOCÏâ âcontent,€HAP€content,€solids€content,€etc.Ð C,¡&* Ðò òMaterial€balance€„ó ó€A€calculation€based€on€conservation€of€mass€(i.e.,€the€mass€of€material€going€into€anÐ ¢ Ðâ âoperation€is€equal€to€the€mass€of€material€which€leaves€the€operation).€€This€calculation€is€often€used€toÏestimate€volatile€emissions.Ìò òMaximum€design€capacity€emissionsó 󀄀These€are€the€emissions€possible€when€operating€all€equipment€atÐ Y· Ðits€maximum€design€capacity€on€a€full€operational€schedule€(up€to€8,760€hrs/year),€and€utilizing€materialsÏwith€the€highest€HAP€and/or€Ô_ÔVOCÔ_Ô€content€currently€in€use.€Ìò òOpen€Pipe€„ó ó€Covered€trench€or€pipe€with€openings€to€the€open€air€at€each€end€and/or€through€a€vent,Ð  r Ðmanhole,€etc.Ìò òOpen€Trench€„ó ó€uncovered€trench€in€which€wastewater€flows€from€point€of€generation€to€another€point.Ð ù W Ðò òPermanent€total€enclosure€„ó ó€A€permanently€installed€enclosure€that€completely€surrounds€a€source€ofÐ  g  Ðemissions€such€that€all€emissions€are€captured€and€discharged€through€a€control€device.€€For€specificÏqualifying€criteria,€see€Method€204€(62€FR€32500)€(June€16,€1997).Ìò òPigment€„€ó óFinely€ground€insoluble€particles€dispersed€in€coatings€to€influence€properties€such€as€color,Ð Ä"  Ðcorrosion€resistance,€mechanical€strength,€hardness,€durability,€etc.€€Particles€may€be€natural€or€syntheticÏand€also€inorganic€or€organic.Ìò òPolyester€„€ó óA€polymer€in€which€the€monomer€units€are€linked€by€the€functional€group€-COO-.€PolyesterÐ Ý  Ðhas€been€used€as€thermoplastic€powder€coating,€and€as€the€following€thermosetting€powder€coatings:€Ïepoxy€polyester€hybrid€powder,€urethane€polyester€powder,€and€polyester€Ô_ÔTGICÔ_Ô€powder.Ìò òÔ_ÔPolyethylenesÔ_Ô€„€ó óThermoplastic€resins€composed€of€polymers€of€ethylene€(CHòò2óó€Ô_ÔCHòò2Ô_Ôóó).€€Ô_ÔPolyethylenesÔ_Ô€areÐ :˜ Ðnormally€translucent,€tough,€waxy€solids€that€are€unaffected€by€water€and€a€large€range€of€chemicals.€ÏFrequently€used€in€powder›€coatings.Ìò òPolymers€„€ó óA€high-molecular-weight€organic€compound,€natural€or€synthetic,€with€a€structure€that€can€beÐ õS Ðrepresented€by€a€repeated€small€unit,€or€mer.Ìò òÔ_ÔPolypropylenesÔ_Ô€„€ó óTough,€lightweight€thermoplastic€resins€composed€of€polymers€of€propylene€(CHòò2óóÐ Ú8 ÐCHCHòò2óó).€€They€are€commonly€used€in€powder€coating.Ð ´ Ðò òPowder€coatings€„€ó óAny€coating€applied€as€a€dry€(without€solvent€or€other€carrier),€finely€divided€solidÐ ¿ Ðwhich€adheres€to€the€substrate€as€a€continuous€film€when€melted€and€fused.Ìò òPrimer€„ó ó€The€first€layer€and€any€subsequent€layers€of€identically€formulated€coating€applied€to€the€surfaceÐ ¤ Ðto€be€coated.€€Primers€are€typically€used€for€corrosion€prevention,€protection€from€the€environment,Ïfunctional€fluid€resistance,€and€adhesion€of€subsequent€coatings.€€Primers€that€are€defined€as€specialtyÏcoatings€are€not€included€under€this€definition.Ìò òProcess€(Process€line)€„ó ó€The€aggregate€of€unit€operations€necessary€for€producing€a€product.€€TheÐ 5"“ Ðemissions€from€a€process€includes€all€sources€of€air€emissions€(e.g.,€storage,€transfer,€handling,€painting,Ïand€œpackaging).Ìò òResin›€Typeó 󀄀The€basic€chemical€classification€of€the€coating€solids.Ð ð$N" Ðò òShelf€life€„€ó óThe€length€of€time€a€coating€may€normally€be€stored€without€losing€any€chemical/physicalÐ &^ # Ðproperties.€œ€Manufacturers›€typically€specify€the€shelf€life.Ìò òSIC/Ô_ÔNAICSÔ_Ô€Codes€„ó ó€These€refer€to€the€Standard€Industrial€Classification€codes€(1987)€and€theirÐ å'C"% Ðreplacements,€the€North€American€Industrial€Classification€System€codes.€€For€more€information€on€SICÏand€Ô_ÔNAICSÔ_Ô€codes,€visit€the€following€Internet€site:€€http://www.census.gov/epcd/www/naics.htmlÌò òSilicones€„€ó óResins€consisting€of€silicon-oxygen€linkages,€unlike€organic€resins,€which€contain€carbon.Ð  *þ$( Ðò òSludge€„ó ó€The€waste€solids€generated€from€any€process€(surface€preparation,€coating,€mixing,€etc.)€that€it€isÐ °+&) Ðnecessary€to€have€disposed,€either€on„site€or€off„site.Ð Š,è&* Ðò òSolids€„€ó óThe€nonvolatile€portion€of€the€coating€that€after€drying€makes€up€the€dry€film.Ð ¢ Ðò òSolvent€„€ó óThe€liquid€or€blend€of€liquids€used€to€dissolve€or€disperse€the€film-forming€particles€in€a€coatingÐ ² Ðand€which€evaporate€during€drying.€œ€A›€true€solvent€is€a€single€liquid€that€can€dissolve€the€coating.€œ€Solvent›Ïis€œoften›€used€to€describe€Ô_ÔterpenesÔ_Ô,€hydrocarbons,€oxygenated€compounds,€Ô_ÔfuransÔ_Ô,€œÔ_ÔnitroparaffinsÔ_Ô,›€andÏchlorinated€solvents.Ìò òSolvent-borne€„€ó óCoatings€in€which€volatile€organic€compounds€are€the€major€solvent€or€dispersant.Ð C ¡ Ðò òSpray€gun€„€ó óA€device€that€atomizes€a€coating€or€other€material€and€projects€the€Ô_ÔparticulatesÔ_Ô€onto€aÐ S ± Ðsubstrate.ò òÐ - ‹ ÐSurface€preparation€„ó ó€The€removal€of€contaminants€from€the€surface€of€a€substrate€or€component€or€theÐ 8 – Ðactivation€or€reactivation€of€the€surface€in€preparation€for€the€application€of€a€coating.Ìò òÔ& † ÔTemporary€total€enclosure€„ó ó€An€enclosure€constructed€only€to€measure€the€capture€efficiency€ofÐ {  Ðpollutants€emitted€from€a€given€source.€€For€specific€qualifying€criteria,€see€Method€204€(62€FR€32500)Ï(June€16,€1997Ô'†ê“Ô).Ìò òThermoplastic€„€ó óResin€capable€of€being€repeatedly€softened€by€heat€and€hardened€by€cooling.€TheseÐ Ø6  Ðmaterials,€when€heated,€undergo€a€substantially€physical€rather€than€chemical€change.€Thermoplastic€resinsÏcan€be€œcompletely›€dissolved€with€appropriate€solvents.Ìò òThermoset€„€ó óResin€that,€when€cured€by€application€of€heat€or€chemical€means,€changes€into€a€substantiallyÐ “ñ Ðinfusible€and€insoluble€material.€€Thermosetting€resins€will€soften€but€will€not€dissolve€in€any€€solvents.Ìò òThinning€solventó 󀄀Organic€solvent€used€to€thin€coating€material€prior€to€application€to€the€part€or€product.Ð xÖ Ðò òTopcoat€„ó ó€A€coating€that€is€applied€over€a€primer€on€a€part,€product,€€or€component€for€appearance€orÐ ˆæ Ðprotection.€€Topcoats€are€typically€the€last€coat€applied€in€a€coating€system.Ìò òTouch„up€and€repair€operation€„€ó óThat€portion€of€the€coating€operation€that€is€the€incidental€applicationÐ mË Ðof€coating€used€to€cover€minor€imperfections€in€the€coating€finish€or€to€achieve€complete€coverage.€€ThisÏdefinition€includes€out„of„sequence€or€out„of„cycle€coating.Ìò òUnit€operationó 󀄀An€industrial€operation,€classified€or€grouped€according€to€its€function€in€an€operatingÐ († Ðenvironment€œ(e.g.,›€a€paint€mixing€vessel,€a€spray€booth,€etc.).Ìò òÔ_ÔUrethanesÔ_Ô€„€ó óMaterials€based€on€resins€made€by€the€condensation€of€organic€Ô_ÔisocyanatesÔ_Ô€with€compoundsÐ  k Ðor€resins€containing€hydroxyl€groups.€€Categories€of€polyurethane€coatings€include:€single€componentÏÔ_ÔprereactedÔ_Ô-urethane€coatings;€single€component€moisture-cured€urethane€coatings;€single€componentÏheat-cured€urethane€coatings;€two-component€catalyst-urethane€coatings,€two-component€polyurethaneÏcoatings;€and€one-component€Ô_ÔnonreactiveÔ_Ô€lacquer-urethane€solution€coatings.Ìò òÔ_ÔVOCÔ_Ô€(Volatile€Organic€Compound)€„ó ó€Any€compound€defined€as€Ô_ÔVOCÔ_Ô€in€40€Ô_ÔCFRÔ_Ô€51.100(s).€€ThisÐ t"Ò Ðincludes€any€organic€compound€other€than€those€determined€by€the€EPA€to€be€an€œð ðexemptðð›€compound.Ìò òWaste€coatings€„ó ó€coating€materials€from€equipment€cleaning,€excess€prepared€coating€materials,€etc.€thatÐ Y$·! Ðmust€be€treated€and/or€disposed.Ìò òWaste€solvents€„€ó ósolvents€that€have€been€used€in€another€process€(surface€preparation,€etc.)€that€areÐ >&œ # Ðcollected€for€either€recycling€or€disposal.Ìò òWastewater€„€ó óAny€process€waters€or€cleaning€waters€should€be€considered€wastewater€at€the€point/timeÐ #("% Ðthey€leave€the€process€unit.Ìò òWaterborne€coatings€„€ó óCoatings€in€which€water€accounts€for€more€than€5€weight€percent€of€the€volatileÐ *f$' Ðportion.ÌÓ* °°§X°ØX°‚,` ˜X*Óò òWork€practiceó 󀄀Specific€human€activities€that€lead€to€a€reduction€in€emissions€(or€waste)€or€have€theÐ í+K&) Ðpotential€to€do€so.€€The€activities€include€operator€training,€management€directives,€work€procedures€orÐ Ç,%'* Ðtechniques€for€conducting€emission€(or€waste)€generating€operations€or€for€reducing€or€eliminating€theÏneed€for€or€frequency€of€such€operations.Ð  xÖ ÐÓ @ÓÖ€‚Öò òà@55$ìàINSTRUCTIONSˆÐ X Ðà@Ù Ù ìàFORM€A€„€GENERAL€FACILITY€INFORMATIONó óˆÐ .Ö МÖ€wÔÖ›Ìà  àThe€purpose€of€this€form€is€to€provide€information€regarding€each€individual€facility€in€yourÏorganization€which€has€surface€coating€operations€in€one€or€more€of€the€categories€defined€in€the€GeneralÏœInstructions€(see€page€1).›Ìà  àIf€you€are€reporting€for€more€than€one€facility,€a€separate€response€should€be€completed€for€eachÏindividual€facility,€and€a€unique€tracking€number€should€be€used€with€each€facility.€€If€reporting€for€moreÏthan€one€facility,€please€use€the€original€tracking€number€provided€and€add€a€letter€to€the€end€to€create€aÏunique€Tracking€Number€(see€General€Instructions).€€Instructions€for€each€item€or€groups€of€items€areÏprovided€below€to€assist€in€filling€in€responses.€ÌÌò òInstructions€for€Specific€Itemsó óÐ `   ÐÓ0°ØX°rʸ —Xÿÿ°°§X0ÓÌÓ @Ó1.à0 r àò òFacility€Name:ó ó€€Enter€the€legal€name€for€this€facility.Ð ´ r(#r(# ÐÓ?°ØX°r¸ —Xÿÿ°ØX°rʸ —X?Ó2.à0 r àò òFacility€Locationó óÐÄ r(#r(# ÐÓ@Óà0 r àa.à0r(#r(#àò òStreet:ó ó€€The€street€address€for€the€main€entrance€to€the€facility.Ð,Ô (#(# Ðà0 r àb.à0r(#r(#àò òCity:ó ó€€The€city€in€which€the€facility€is€located.Ѐ((#(# Ðà0 r àc.à0r(#r(#àò òState:ó ó€€The€State€in€which€the€facility€is€located.ÐÔ|(#(# Ðà0 r àd.à0r(#r(#àò òZip€Code:ó ó€€The€5„€or€9„digit€zip€code€for€the€facility€location.Ð(Ð(#(# Ðà0 r àe.ò òà0r(#r(#àCounty:ó ó€The€county€in€which€the€facility€is€located.Ð|$(#(# ÐÓ@Ó3.Ô& ë Ôà0 r àò òCorporate€Owneró óÐÐxr(#r(# Ðà0 r àa.à0r(#r(#à€ò òName€of€Corporate€Owner:ó ó€€The€corporate€owner€of€the€facility.Ðàˆ(#(# Ðà0 r àb.„€e.à0r(#r(#àò òMailing€Address:ó ó€€The€œcorporate›€mailing€œaddress.Ðð˜(#(# Ðà r àf.à0  àò òCorporate€Annual€Sales:ó ó€€The€total€corporate€annual€sales€for€the€Reporting€YearÐ ¨ Ðdesignated€in€Item8€below.€€Ð (#(# ÐÔ'ëÐæ©Ô4.à0 r àò òFacility€Descriptionó óÐår(#r(# Ðà0 r àa.à0r(#r(#àProvide€a€brief€description€of€the€facility,€including€general€purpose,€types€of€processes€thatÐ õ Ðare€performed€at€this€location,€products€made,€and€other€information€discussing€theÏoperations€of€the€facility.€€Please€provide€additional€details€on€a€Comment€sheet€for€this€form.Ð (#(# ÐÔ  Ôà0 r àb.à0r(#r(#àò òDun€&€Bradstreet€Number:ó ó€€The€9„character€Dun€&€Bradstreet€identifier€for€this€facility.€€IfÐ ¬T Ðunknown€enter€ð ðUnknown.ððÐ (#(# Ðà0 r àc.€à0r(#r(#àò òSARA€TRI€Facility€Id.:ó ó€€The€SARA€TRI€Facility€Id.€number€that€appears€on€FormR.€€ThisÐ ‘!9  Ðinformation€allows€EPA€to€cross„reference€to€the€Ô_ÔTRISÔ_Ô€data€base.€€If€this€facility€is€notÏrequired€to€fill€out€FormR,€enter€ð ðN/A.ððÐ (#(# Ðà0 r àd.à0r(#r(#àò òNumber€of€Facility€Employees:ó ó€€The€number€of€production€personnel€employed€at€theÐ L$ô!# Ðfacility€in€Full„Time€Equivalents€(Ô_ÔFTEsÔ_Ô).€€Calculate€FTEs›€œby›€dividing€the€total€number€ofÏman„hours€worked€at€a€facility€by€the€number€of€hours€expected€from€a€full„time€employee,Ïtypically€2,000hr/yr.€€The€equation€below€demonstrates€a€Ô_ÔFTEÔ_Ô€calculation.€€œÐ (#(# Ðß‚€9uvL<8ht < `€@XE°Ý'x Q Þ˜Ý'¨&‚ßâ °±°±°(#°(#âÐ Ý'…%'°±°± Лà0 r àe.à0r(#r(#àò òNumber€of€Facility€Coating€Employees:ó ó€€Total€facility€production€employees€(Ô_ÔFTEsÔ_Ô)Ð Ì Ðinvolved€in€coating€operations.€€See€the€explanation€of€Ô_ÔFTEÔ_Ô€for€item€4d.€€€If€an€employee'sÏduties€are€split€between€coating€and€other€duties,€use€the€proportion€of€hours€spent€on€theÏcoating€line€to€calculate€Ô_ÔFTEsÔ_Ô.Ð (#(# М5.›à0 r àò òProduct€Description:ó ó€€The€principal€product(s)€made€or€serviced€at€this€facility.Ð]‘r(#r(# Ðà0 r àò òSIC/Ô_ÔNAICSÔ_Ô€Codes:ó ó€These€refer€to€the€Standard€Industrial€Classification€codes€(1987)€and€theirÐ m ¡ Ðreplacements,€the€North€American€Industrial€Classification€System€codes.€€For€more€information€onÏSIC€and€Ô_ÔNAICSÔ_Ô€codes,€visit€the€following€Internet€site:€Ïhttp://www.census.gov/epcd/www/naics.htmlÐ r(#r(# Ðà0 r àò òÔ&  ÔEnd„Use€Product:ó ó€€Check€œthe›€ð ðYesðð€œcheck„box›€if€the€principal€product€will€be€sold€on€the€marketÐ þ 2  Ðas€a€finished€good;€if€this€product€is€an€intermediate€in€the€manufacture€of€a€final€product,€answerÏð ðNo.ðð€€If€the€product€is€an€ð ðintermediate,ðð€note€the€part€name€and€the€final€product(s)€in€which€theÏintermediate€product€manufactured€in€this€facility€is€used€on€a€Comment€sheet€for€this€form.€ÏPackaging€products,€such€as€cans€or€wrappers,€œare€considered›€œfinished›€œproducts›€if€they€are€ready€toÏbe€used€or€filled.Ô'þ ¶ÔÐ r(#r(# Ðà0 r àœò òPercentage€of€Total€Sales:ó ó€€Provide€the€percentage€of€total€sales€for€the€reporting€year€associatedÐ ;o  Ðwith€each€listed€principal€product(s).Ð r(#r(# Ð6.à0 r àò òTechnical€Contactó óÐ Tr(#r(# Ðà0 r àaÔ& g Ô.à0r(#r(#àò òName:ó ó€€The€name€of€the€person€(either€for€the€Corporate€Owner€or€for€the€individual€facility)Ð 0d Ðwho€is€knowledgeable€about€technical€information€for€the€facility€(emissions,€control€devices,Ïcoatings,€processes,€etc.)€and€should€be€consulted€if€questions€arise€in€analysis€of€thisÏresponse.Ð (#(# ÐÔ'g0 ºÔà0 r àb.à0r(#r(#àò òTitle:ó ó€€The€position€title€of€the€technical€contact€for€this€facility.ÐÁõ(#(# Ðà0 r àc.à0r(#r(#àò òTelephone:ó ó€€The€telephone€number€of€the€technical€contact€for€the€facility.ÐÑ(#(# Ðà0 r àd.à0r(#r(#àò òFAX:ó ó€€The€facsimile€number€for€the€technical€contact€for€the€facility.Ðá(#(# ÐØ€7Ø7.à0 r àò òGeographic€Coordinates:ó ó€€Please€provide€the€latitude€and€longitude€for€the€center€of€the€facility,Ð ñ% Ðindicating€degrees,€minutes,€and€seconds.€€If€latitude€and€longitude€are€not€available,€Ô_ÔUTMÔ_ÔÏcoordinates€can€be€provided€on€a€Comment€Sheet€for€this€form.Ð r(#r(# ÐÔ  ÔÝ‚8)ÞÿÝÝ  ÝÝ‚8)ÞÀ¾ÝÚƒ7Ú8Ú  Ú.à0 r àÝ  Ýò òReporting€Year:ó ó€€The€year€of€record€associated€with€the€reported€information€for€the€plant.€€DataÐ ¬à Ðfor€the€year€1997€are€expected;€please€provide€an€explanation€on€a€Comments€Sheet€for€this€form€toÏdescribe€why€another€year€was€chosen€if€1997€was€not€used.€€Also€indicate€whether€information€isÏbeing€reported€for€the€fiscal€year€or€calendar€year.݃8)ÞÀ¾Û¾ÝÛ€7یРr(#r(# ÐŒÝ  Ý9.à0 r àò òSurface€Coating€Category:ó ó€€Check€the€box(es)€to€indicate€the€industry(Ô_ÔiesÔ_Ô)€for€which€any€surfaceÐ ="q  Ðcoating€operations€are€associated€at€this€location.€€Please€refer€to€the€definitions€of€the€categoriesÏprovided€at€the€beginning€of€this€set€of€instructions€(òòparticularly,€wood€building€productsóó).Ðí#!"r(#r(# Ð10.à0 r àò òOther€Regulatory€Requirements:ó ó€Ðø$, #r(#r(# ÐÓ<°ØX°rž¸ —X°ØX°r¸ —X<Óà0 r àa.à0žr(#r(#àPlease€list€all€other€Ô_ÔMACTÔ_Ô€Standards€that€are€applicable€to€this€facility.€€If€there€are€none,€enterÐ &0.5Ïton/yr.€€Please€refer€to€the€general€instructions€and€the€attached€list€of€Ô_ÔHAPsÔ_Ô€for€a€definition€ofÏhazardous€air€pollutant€(HAP).€€Also€provide€any€facility„wide€permit€limitations€(if€any)€onÏemissions€of€any€HAP€or€for€Ô_ÔVOCÔ_Ô,€and€the€maximum€design€capacity€emissions€(see€definitionÏbelow).€€Ð r(#r(# Ðà0 r àò òMaximum€Design€Capacity€Emissionsó 󀄀These€are€the€emissions€possible€when€operating€allÐ p¤  Ðequipment€at€its€maximum€design€capacity€on€a€full€operational€schedule€(up€to€8,760hr/yr),€andÏutilizing€materials€with€the€highest€HAP€and/or€Ô_ÔVOCÔ_Ô€content€currently€in€use.€€Note€in€a€CommentÏsheet€for€this€form€the€assumptions€and€example€calculations€used€to€arrive€at€the€entered€value.Ð r(#r(# Ð13.à0 r àò òFacility„Wide€Product€Usage:€ó óProducts€are€being€categorized€by€very€general€types€for€theÐ 5  Ðresponses€in€Form€B,€but€details€are€being€asked€for€only€the€highest€usage€products€within€eachÏð ðtype.ðð€€The€information€being€requested€here€is€for€the€total€usage€of€products€within€a€productÏð ðtype,ðð€and€the€percent€of€that€total€reported€in€detail€on€FormsB.Ð r(#r(# Ð14.à0 r àò òResponse€Summary:ó ó€Indicate€in€the€table€how€many€of€each€Form€were€completed€for€the€subjectÐ ’Æ Ðfacility.€€EPA€also€requests€that€you€provide€both€a€schematic€drawing€of€the€facility€(plant€layout),Ïshowing€the€locations€of€all€activities€related€to€surface€coating,€and€a€process€flow€diagram€showingÏthe€flow€of€products/intermediates€from€one€process€line€to€another.€€Reference,€where€possible,€theÏForm€on€which€information€for€a€location€in€the€plant€layout€or€step€in€the€process€flow€diagram€canÏbe€found.€€Use›€multiple€pages€if€needed€to€provide€clarity,€and€indicate€in€the€spaces€provided€theÏtotal€number€of€pages€for€both€the€Plant€Layout€and€the€Process€Flow€œDiagram(s).Ð r(#r(# К15.à0 r àò òR&D€Activities:ó ó€€Are€research€and€development€(R&D)€activities€conducted€at€the€facility?€€R&D€isÐ ¥Ù Ðdefined€as€ð ðresearch€and€development€into€new€processes€and€products,€where€the€R&D€is€operatedÏunder€the€close€supervision€of€technically€trained€personnel€and€is€not€engaged€in€the€manufacture€ofÏproducts€for€commercial€sale€in€commerce,€except€in€a€òòde€minimisóó€manner.ðð€€For€example,€R&DÐ +_ Ðcould€include€bench€scale€laboratory€work,€pilot€plants,€equipment€testing,€testing€on€the€productionÏline€where€the€specific€purpose€of€the€testing€is€to€create€or€improve€processes€and€products,€and€theÏuse€of€batch€processes€run€for€experimental€purposes.€€Please€answer€yes€if€any€activities€conductedÏat€the€facility€could€be€considered€R&D,€even€if€the€activities€are€a€small€part€of€the€total€operations.€ÏIf€you€believe€the€answer€is€no,€but€are€not€sure,€answer€unsure,€may€be€R&D.Ð r(#r(# Ð16.à0 r àò òR&D€Description:ó ó€€If€the€answer€to€number€15€is€yes€or€unsure,€use€a€comment€sheet€(see€Page5)Ð d#˜# Ðto€briefly€and€qualitatively€describe€the€R&D€activities€(or€activities€you€believe€may€be€R&D)€andÏtheir€purpose.€€(Lab€scale€work€to€develop€materials€for€new€product€applications;€pilot€plants;Ïproduct€quality€improvement;€equipment€testing;€continuous€or€intermittent;€etc.)€€This€should€be€a€Ïparagraph€or€so€description.Ð r(#r(# ÐÓ- °°§X°ØX°rž¸ —X-ӛ̜Р Ö( $) ÐÓ @ÓÑ › Ñ›à@55$ìàò òINSTRUCTIONSˆÐ X Ðà@%%ìàFORM€B€„€MATERIAL€DATAó óˆÐ .Ö МÖ€~w¬Ö›Ìà  àThe€purpose€of€the€information€being€collected€in€this€form€is€to€gather€information€on€theÏmaterials€being€used€in€the€surface€coating€operations,€and€those€operations€associated€with€surface€coatingÏat€the€facility.€€EPA€is€requesting€that€facilities€provide€information€on€all€materials€ò òthat€represent€at€leastÐ †. Ð90percent€of€the€material€usageó ó€within€any€one€ð ðMaterial€Type,ðð€as€defined€under€Item€B„1e€below.€Ð ` ÐIndividual€respondents€may€feel€the€need€to€report€the€usage€for€certain€ð ðspecialtyðð€materials€for€whichÏthey€feel€a€need€for€special€consideration;€please€note€in€a€ò òComments€Sheetó ó€for€this€form€if€there€are€anyÐ  ¸ Ðspecial€considerations€for€usage€of€a€particular€material.ÌÌà  àThis€form€has€been€designed€to€contain€information€for€a€single€material€or€group€of€materials€(seeÏdiscussion€that€follows€on€grouping€materials).€€It€is€intended€that€a€photo„copy€of€an€original€(preferablyÏwith€the€Facility€Tracking€Number€previously€entered)€be€filled€out€separately€for€each€material/materialÏgroup€being€reported.€€Please€note€at€the€top€of€each€page€the€ð ðSheetðð€number€and€total€number€ofÏð ðSheetsðð€in€the€response€packet€for€this€facility.€€ð ðSheetsðð€refers€to€the€number€of€copies€of€Form€B,€andÏwill€be€used€to€verify€that€all€information€provided€in€the€response€has€been€received.ÌÌà@ffìàò òRules€for€Grouping€MaterialsˆÐ p ÐÌó óThe€option€is€being€given€to€respondents€to€group€like€materials€(e.g.,€different€color€coatings€with€similarÐ Ä ÐVOC€and€HAP€content),€and€report€information€on€the€grouped€materials€on€a€single€Form€B.€€However,Ïthere€are€some€limitations€on€which€materials€may€be€grouped€with€one€another.Ì€ÌÝ‚=cÿÝÝ  ÝÓ$°°‚,` ¤X°°§X$ÓÝ‚=c¤ÞÝð2ðà0 Ü àÝ  ÝAll€materials€within€a€group€must€have€a€similar€formulation,€not€varying€from€one€to€another€by€moreÐ t Ðthan€5percent€in€Total€VOC€or€Total€HAP.݃=c¤ÞãÞ݌РÜ(#Ü(# ÐŒÝ  ÝÝ‚=cÿÝÝ  ÝÝ‚=cïßÝð2ðà0 Ü àÝ  ÝAll€materials€should€have€similar,€if€not€identical,€speciated€ingredients.݃=cïß à݌РÈÜ(#Ü(# ÐŒÝ  ÝÝ‚=cÿÝÝ  ÝÝ‚=cÆàÝð2ðà0 Ü àÝ  ÝOnly€materials€of€the€same€type€can€be€grouped€together€(e.g.,€Coatings/Coating€Components€separateÐ öž Ðfrom€Cleaning€Solvents€and€Thinning€Solvents).€Ýƒ=cÆàáà݌РÜ(#Ü(# ÐŒÝ  ÝÝ‚=cÿÝÝ  ÝÝ‚=cñáÝð2ðà0 Ü àÝ  ÝOnly€coatings€of€the€same€resin„type€or€coating€technology€may€be€grouped€together.݃=cñá â݌ТJÜ(#Ü(# ÐŒÝ  ÝÝ‚=cÿÝÝ  ÝÝ‚=cÐâÝð2ðà0 Ü àÝ  ÝAll€materials€in€the€group€must€use€the€same€Units€of€Measure€(either€mass€units€or€volume€units)€orÐ x  Ðbe€converted€prior€to€being€combined.݃=cÐâëâ݌РÜ(#Ü(# ÐŒÝ  ÝÌò òòòDefinitionsó óóó€Ó @ÓÐ ú¢! Ðò òCoatingó 󀄀A€protective,€decorative,€or€functional€film€applied€as€a€thin€layer€to€a€substrate€or€surface€andÐ  ²" Ðwhich€cures€to€form€a€continuous€solid€film.€€This€term€applies€to€paints€such€as€lacquers€or€enamels,€butÏalso€is€used€to€refer€to€films€applied€to€paper,€plastics,€or€foil.€€Adhesives€and€Caulks€are€being€treated€asÏCoatings€in€this€questionnaire;€however,€these€may€be€reported€separately€as€an€ð ðOtherðð€Product€Types€ifÏdesired.Ìò òCoating€Componentsó 󀄀Materials€that€are€combined€to€create€a€coating€(e.g.,€catalyst€and€resin€in€multi„Ð q#!' Ðcomponent€coatings).€€Thinning€solvents€are€not€included€in€this€definition€as€a€coating€component,€but€isÏreported€separately.Ìò òCoating€Technologiesó 󀄀The€basic€composition€and€chemistry€of€a€coating.€€Some€of€these€technologiesÐ ,&Ô#* Ðare€specific€to€the€substrate€being€coated€(Fabric„Specific€Coatings€and€Wood„Specific€Coatings),€whileÏothers€are€based€on€the€carrier€(Solvent„borne€and€Water„Reducible),€the€resin€used,€or€applicationÏtechnique€(Powder).Ìò òCleaning€Solventsó 󀄀Organic€solvents€used€in€surface€preparation€of€the€part€or€product€to€be€coated€(asÐ ½)e'. Ðreported€on€Form€E)€or€in€cleaning€operations€(as€reported€on€Form€H).Ìâ âò òResin€Typeó 󀄀The€basic€chemical€classification€of€the€coating€solids.Ð ¢+J)0ß Ðò òThinning€Solventó 󀄀Organic€solvent€used€to€thin€the€coating€material€prior€to€being€applied€to€the€part€orÐ Ì Ðâ âproduct€being€coated.ÌÓ$ °°§X°°‚,` ¤X$Óò òòòItem„Specific€Instructionsóóó óÐ ±å Ðò òMaterial€Number:ó ó€This€will€be€assigned€by€the€respondent,€starting€with€one€(1)€for€the€first€and€going€on€Ð ¼ð Ðin€€sequence€for€each€product€or€product€group€being€reported.ÌÓ$°°‚,` ¤X°°§X$Óš1.à0 Ü àò òMaterial€Identificationó 󀄀This€information€is€being€requested€to€define€the€material€or€group€ofÐ ¡ Õ Ðmaterials€that€will€be€reported€upon€in€other€forms.€€Ð Ü(#Ü(# ÐÓ-°°ÜS` ¤X°°‚,` ¤X-Óà0 Ü à(a)à0SÜ(#Ü(#àò òMaterial€Name:ó ó€The€name€of€the€material€(brand€names€are€acceptable)€or€group€of€materials.І ºS(#S(# Ðà0 Ü à(b)à0SÜ(#Ü(#àò òManufacturers/Suppliers€Name:ó ó€Report€the€name€of€the€manufacturer€or€supplier€listed€on€theÐ – Ê Ðproduct€label€and/or€on€the€Ô_ÔMSDSÔ_Ô€for€this€product.€€If€grouping€like€materials€from€more€thanÏone€manufacturer€or€€supplier,€enter€ð ðGrouped€Materials€„€Various,ðð€and€note€the€names,Ïmanufacturer/supplier€names,€and€stock€numbers€for€all€grouped€Ô_ÔmaterialsÔ_Ô€in€the€ò òCommentsó óÐ P  Ðsection€at€the€end€of€this€form.Ð S(#S(# Ðà0 Ü à(c)à0SÜ(#Ü(#àò òManufacturers/Suppliers€Stock€Number:ó ó€Enter€the€Stock€Number€listed€on€the€productÐ 5  Ðpackage€by€the€manufacturer€or€supplier.Ð S(#S(# Ðà0 Ü à(d)à0SÜ(#Ü(#àò òProduct€Type:ó ó€Indicate€which€one€of€these€broad€categories€of€products€does€this€specificÐ æ Ðmaterial€or€group€of€materials€belong.€€(See€the€definitions€previously€provided.)€€If€aÏCoating/Coating€Component,€also€indicate€whether€the€material€is€used€as€primer,€base€coat,€etc.,Ïand€use€these€coating„specific€sub„types€for€grouping€purposes.Ð S(#S(# Ð2.à0 Ü àò òMaterial€Usageó óÐw«Ü(#Ü(# Ðà0 Ü à(a)à0SÜ(#Ü(#àò òAmount€used€in€the€Reporting€Year:ó ó€Give€the€quantity€of€the€material€used€for€the€yearÐ ‡» Ðindicated€on€Form€A.€€Please€specify€units.Ð S(#S(# Ðà0 Ü à(b)à0SÜ(#Ü(#àò òPercent€of€Material€Type:ó ó€What€is€the€proportion€(expressed€as€a€percentage)€of€the€totalÐ l  Ðquantity€of€all€of€the€materials€of€this€type€(ItemœA„13)›€that€is€represented€by€this€one€material€orÏgroup€of€materials.Ð S(#S(# Ðà0 Ü à(c)à0SÜ(#Ü(#àò òIs€material€modified€before€use?ó ó€€If€the€material€is€modified€before€use€(e.g.,€combined€withÐ '[ Ðother€components€to€form€a€final€coating),€please€further€define€these€under€ItemœD-4›€(€ð ðAs„¼Appliedðð€Coatings).Ð S(#S(# Ð3.à0 Ü àœò òCoating€Technologyó 󀄀Details€which€are€needed€to€better€compare€like€materials.€€Choose€theÐ â Ðapplicable€Coating€Technology,€where€applicable.€€Note€the€definitions€provided€previously€in€theÏinstructions€for€this€form.Ð Ü(#Ü(# Ð4.à0 Ü àò òComposition/Formulation€Dataó 󀄀€This€information€is€being€collected€to€determine€the€contributionÐ !Ñ Ðof€the€material€to€the€emissions€of€Ô_ÔVOCÔ_Ô€and€Ô_ÔHAPsÔ_Ô,€and€to€allow€comparisons€between€similarÏmaterials.Ð Ü(#Ü(# Ðà0 Ü à(a)à0SÜ(#Ü(#àò òMaterial€Density:ó ó€€Product€density€is€needed€to€convert€weight„Ô_ÔpercentsÔ_Ô€to€mass€units.€PleaseÐ X$Œ" Ðspecify€units.Ð S(#S(# Ðà0 Ü à(b)à0SÜ(#Ü(#àò òSource€of€Data:ó ó€Indicate€the€source€of€the€data€being€reported€in€Items€B„4€and€B„5.€€TheÐ =&q!$ Ðpreference€for€data€sources€are€Test€data€first,€followed€by€Certified€Product€Data€Sheets;ÏMaterial€Safety€Data€Sheets€(MSDS);€then€any€other€data€sources€available.€€Please€provide€aÏcopy€of€whatever€source€information€is€available.€€If€no€good€source€of€data€is€available,€please€beÏcertain€that€you€have€identified€the€manufacturer/supplier€and€their€stock€number€(Items€B„1b›€andÏœB„1c)›€adequately.Ð S(#S(# Ðà0 Ü à(c)à0SÜ(#Ü(#àò òSolids€Content:ó ó€Report€the€solids€content€on€both€a€weight„percent€and€volume„percent€basis.€Ð z+®&* Ðâ âThis€information€has€been€used€in€other€MACT€Standards€(lb€HAP/lb€coating€solids).ÐT,ˆ'+S(#S(# Ðà0 Ü à(d)à0SÜ(#Ü(#àò òTotal€VOC€Content:ó ó€Report€the€VOC€content€on€a€weight„percent€basis.€€Please€indicate€in€aÐ Ì Ðâ âò òCommentsó ó€ò òSheetó ó€for€this€form€if€there€is€any€deviation€from€this€guidance.€€The€amount€reportedÐ ¦Ú Ðhere€should€be€greater€than€or€equal€to€the€total€of€all€speciated€VOC€reported€in€Item€B„5.Ð S(#S(# Ðà0 Ü à(e)à0SÜ(#Ü(#àò òWater€Content:ó ó€Indicate€the€weight„percent€of€water€in€the€product.Ћ¿S(#S(# Ð5.à0 Ü àò òSpeciated€Componentsó 󀄀List€each€individual€organic€constituent€of€the€material€(whether€it€is€a€HAP,Ð ›Ï ÐVOC,€or€neither)€and€any€inorganic€HAP€constituent.€€List€all€that€are€present€at€greater€than€1„percent,Ïor€at€greater€than€0.1€percent€for€carcinogens.€€This€information€should€be€readily€available€from€theÏpreferred€data€source€(indicated€in€Item€B„4b)€or€should€be€attainable€from€the€manufacturer€orÏsupplier€of€the€material.€€It€is€critical€that€a€Ô_ÔCASÔ_Ô€Registry€Number€be€given€when€one€is€available;€thisÏwill€allow€EPA€to€ensure€that€adjustments€for€any€VOC€or€HAP€component€that€may€be€delisted€in€theÏfuture€can€be€made,€and€avoid€the€need€for€another€data€collection€effort.€€A€good€reference€on€theÏInternet€for€finding€CAS€Registry€Numbers€is€ChemFinderðð€(http://chemfinder.camsoft.com/).€€AlsoÏnote€whether€this€individual€constituent€has€been€considered€as€a€HAP€or€VOC€in€this€œresponse.€€š(SeeÏAttachment1€to€this€information€request€for€the€HAP€list€from€Section112(b)€of€the€Clean€Air€Act.)šÐ Ü(#Ü(# ÐÌÓ' °°§X°°ÜS` ¤X'ÓÐ  ;o  ÐÓ @ÓÑ i Ñà@55$ìàò òINSTRUCTIONSó óˆÐ X Ðà@d d ìàò òà@@[['ìàFORM€C€„€à@@¬¬ ìàADD„ON€CONTROL€DEVICEó óˆÐ .Ö ÐÖ€„~¬ÖÌšÓ @Óà  àUse€this€form€to€report€information€on€the€design€parameters€and€capture€and€control€efficiencyÏfrom€each€control€device.€€Complete€one€form€for€each€control€device.€€The€GENERAL€INFORMATIONÏsection€should€reflect€òòactualóó€operating€conditions€and€be€completed€for€all€control€devices.€€For€theÐ †. Ðsubsequent€sections,€complete€only€the€section€which€corresponds€to€the€type€of€control€device€beingÏreported.€€The€OTHER€CONTROL€DEVICE€€section€should€be€completed€only€if€this€particular€controlÏdevice€is€not€listed€in€any€of€the€previous€sections.€€A€complete€description€of€your€control€device€mayÏinclude€other€parameters€not€on€this€form.€€It€is€important€that€you€attach€manufacturer's€specification,Ïschematics,€and€any€other€drawings€necessary€to€provide€a€complete€description€of€this€control€device€andÏits€relationship€to€its€emission€source(s).Ìà  àIn€some€situations,€the€operating€parameters€(e.g.,€control€device€efficiency,€inlet€flow€rate)€varyÏover€a€wide€range€during€normal€facility€operations.€€If€you€believe€it€is€important€to€show€how€theÏperformance€of€this€control€device€varies€with€varying€operating€parameters,€then€report€the€relevantÏinformation€on€the€Comments€Sheet.€€Include€the€range€over€which€each€parameter€varies€and€how€thisÏvariation€affects€control€device€performance.Ìà  àPlease€note€at€the€top€of€each€page€the€ð ðSheetðð€number€and€total€number€of€ð ðSheetsðð€in€theÏresponse€packet€for€this€facility.€€ð ðSheetsðð€refers€to€the€number€of€copies€of€FormI,€and€will€be€used€toÏverify€that€all€information€provided€in€the€response€has€been€received.€€Also€enter€the€Control€Device€IDÏNo.€as€specified€on€the€facility€flow€diagram€requested€in€Form€A.Ìšò òÓ*°ØX°‚Â` ˜X°°§X*Ó1.à r àGeneral€Informationó óÐ …- Ðò òà0 r à(a)à04r(#r(#àPosition€in€Series€of€Controlsó 󀄀If€there€are€several€devices€operating€in€a€series,€indicate€inÐ 8 Ðwhat€position€this€device€is€located.€€If€the€exhaust€air€stream€goes€through€this€unit€and€thenÏthrough€a€second€unit€then€this€would€be€the€#1€of€2€units.Ð 4(#4(# Ðò òà r à(b)à0 4 àControls€Emissions€from€Which€Emission€Source€ID(S)€„€ó óList€all€emission€source€IDÐ Kó Ðnumbers€whose€emissions€are€controlled€by€this€device.€€These€ID€numbers€must€correspondÏto€those€listed€on€Forms€D€through€H.Ð 4(#4(# Ðò òà r à(c)à0 4 àDescribe€Control€System€„ó ó€Give€a€brief€description€of€the€control€device.€€Include€suchÐ ® Ðinformation€as€other€devices€used€in€conjunction€with€this€device;€number€of€compartments,Ïetc.€€Ð 4(#4(# Ðò òà r à(d)à0 4 àPollutant(s)€Collected€„ó ó€Enter€the€pollutants€being€collected.€€If€speciated€data€are€notÐ Ái Ðavailable,€then€enter€total€VOC€and€total€HAP.Ð 4(#4(# Ðò òà r à(e)à0 4 àCapture€Methodó 󀄀Enter€the€method€used€to€capture€the€emissions€directed€to€this€controlÐ ¦N! Ðdevice€(i.e.,€hood,€lip€exhaust,€total€enclosure,€etc.).Ð 4(#4(# ÐÔ  Ôò òà r à(f)à0 4 àCapture€Efficiencyó 󀄀Enter€the€capture€efficiency€in€percent€for€the€pollutant€listed€on€theÐ ‹!3# Ðnext€line€(capture€efficiency€may€not€be€the€same€for€all€pollutants€in€an€exhaust€stream).Ð 4(#4(# Ðò òà r à(g)à0 4 àControl/Removal€Efficiency€ó ó„€Enter€the€control/removal€efficiency€in€percent€of€the€controlÐ p#!% Ðdevice€for€each€pollutant€collected.Ð 4(#4(# Ðà0 r àò ò(h)à04r(#r(#àOutlet€HAP/VOC€Concentration:ó ó€€Enter€the€outlet€HAP/VOC€concentration€exiting€theÐ U%ý"' Ðcontrol€device€during€normal€conditions€when€surface€coating€operations€are€being€performed.Ð 4(#4(# Ðò òà r à(i)à0 4 àInlet€Flow€Rate€(acmm)€„€ó óEnter€the€actual€air€flow€rate€in€cubic€meters€per€minute€enteringÐ :'â$) Ðthe€control€device€during€normal€operation.Ð 4(#4(# Ðò òà r à(j)à0 4 àPressure€Drop€(kPa)€Min/Maxó 󀄀Enter€the€minimum€and€maximum€operating€pressure€dropÐ )Ç&+ Ðacross€the€device€in€kilopascals€during€normal€operation€needed€to€maintain€the€desiredÏefficiency.Ð 4(#4(# Ðò òà r à(k)à0 4 àInlet€Temperature€(ð$ðC)€Min/Maxó 󀄀Enter€the€minimum€and€maximum€inlet€temperature€inÐ Ú+‚). Ðdegrees€Celsius€during€normal€operation.Ð#´,\*/4(#4(# #Ðò ò2.à0 r àBasis€of€Capture€and€Control€Device€Efficiencyó 󀄀Describe€the€basis€used€to€determine€the€captureÐ Ì Ðefficiency€and€control€device€efficiency€(e.g.,€source€test,€manufacturer's€specifications,€engineeringÏjudgement,€etc.).Ð r(#r(# Ðò ò3.à r àFabric€Filteró óÐ ‡» ÐUse€this€section€for€fabric€filters.€€A€fabric€filter€removes€particulates€from€a€gas€stream€by€passing€theÏstream€through€a€porous€fabric€(e.g.,€bagfilter,€baghouse,€HEPA€filter).€€Dust€particles€form€a€more€or€lessÏporous€cake€on€the€surface€of€the€fabric.Ìò òà r à(a)à0 4 àFilter€Surface€Area€(mòò2óó)€„€ó óThe€total€square€meters€of€filter€surface€area.€€Round€off€to€nearestÐ I } Ðwhole€number.Ð 4(#4(# Ðò ò4.à r àElectrostatic€Precipitatoró óÐ . b  ÐUse€this€section€for€electrostatic€precipitators€(ESP).€€An€ESP€removes€particulate€matter€from€a€gas€streamÏby€passing€the€gas€stream€through€discharge€electrodes€and€collection€plates.€€Most€particulates€becomeÏcharged€and€are€collected€on€the€plates.Ìò òà r à(a)à0 4 àAsh€Analysisó 󀄀Enter€the€Mass€Mean€Diameter€of€the€inlet€particle€distribution€inÐ ð$  Ðmicrometers,€and€the€resistivity€of€the€particles€in€ohm„cm.Ð 4(#4(# Ðò òà r à(b)à0 4 àTypeó 󀄀Check€the€appropriate€description€for€the€type€of€ESP€used.€€If€none€of€the€choicesÐ Õ  Ðadequately€describes€this€ESP,€then€check€ð ðOtherðð€and€provide€a€description€on€the€CommentsÏSheet.Ð 4(#4(# Ðò ò5.à r àThermal€or€Catalytic€Incineratoró óÐ Ä ÐUse€this€section€for€thermal€or€catalytic€incinerators.€€A€control€device€which€operates€by€thermalÏ(noncatalytic)€and€catalytic€incineration€can€oxidize€hydrocarbons€and/or€toxic€pollutants€into€carbonÏdioxide€and€water.€€Temperature€and€residence€time€must€be€sufficient€to€obtain€the€desired€oxidationÏresultsÌò òà r à(a)à 4 àIf€Catalyst€UsedÐ (\ Ðà0 r àà04r(#r(#àType€„€ó óEnter€the€type€of€catalyst€material€(e.g.,€palladium€on€ceramic€honeycomb€design).ò òÐ3g4(#4(# Ðà0 r àà04r(#r(#àCatalyst€Space€Velocity€(1/hr)€„€ó óEnter€the€catalyst€space€velocity.€€This€is€the€volumetric€gasÐ Cw Ðrate€divided€by€the€volume€of€catalyst€(this€should€be€available€from€the€manufacturer).Ð 4(#4(# Ðò òà r à(b)à0 4 àInlet€Oxygen€Content€(%)ó 󀄀The€amount€of€oxygen€in€the€inlet€stream,€expressed€as€aÐ (\ Ðpercentage.Ð 4(#4(# Ðò òà r à(c)à0 4 àInlet€Moisture€Content€(%)€„€ó óGive€the€maximum€percentage€of€moisture€in€the€inletÐ  A Ðemission€stream.Ð 4(#4(# Ðò òà r à(d)à0 4 àFuel€Usedó 󀄀Enter€the€type(s)€of€fuel(s)€used€in€the€device.€€€ò òÐò!&4(#4(# Ðà r à(e)à0 4 àActual€Hourly€Fuel€Use€„€ó ó€Indicate€the€actual€average€hourly€amount€of€fuel€consumedÐ #6  Ðduring€the€reporting€year.€€Include€units€for€your€response.Ð 4(#4(# Ðò òà r à(f)à0 4 àCombustion€Temperature€(ð$ðC)€„ó ó€Enter€the€minimum€temperature€in€degrees€Celsius€in€theÐ ç$ " Ðcombustion€chamber€during€normal€operation.Ð 4(#4(# Ðà r àò ò(g)à0 4 àResidence€Time€(seconds)ó 󀄀Enter€the€minimum€residence€time€in€seconds€in€the€combustionÐ Ì&"$ Ðchamber€during€normal€operation.Ð 4(#4(# Ðò òà r à(h)à0 4 àTotal€Maximum€Firing€Rate€(million€joules/hr)€„ó ó€Enter€the€total€maximum€firing€rate€inÐ ±(å#& Ðjoules€per€hour€for€all€burners€based€on€input.Ð 4(#4(# ÐÐ  –*Ê%( Ðò ò6.à r àMechanical€Collectoró óÐ Ì ÐUse€this€section€for€mechanical€collectors,€such€as€settling€chambers,€cyclones,€and€multicyclones,€thatÏutilize€gravity€and€inertia€to€separate€particulates€from€a€gas€stream.Ìò òà r à(a)à0 4 àParticle€Density€(kg/mòò3óó)ó 󀄀Enter€the€average€particle€density€entering€the€control€device€inÐ ¸ì Ðkilograms€per€cubic€meter.€Ð 4(#4(# Ðò ò7.à r àCarbon€Adsorberó óÐ  Ñ ÐUse€this€section€for€carbon€adsorbers.€€Adsorption€is€a€control€method€where€gaseous€pollutants€areÏextracted€from€the€gas€phase€and€concentrated€at€the€surface€of€a€solid.€€Carbon€is€commonly€used€toÏadsorb€volatile€organic€compounds€from€an€airstream.€€If€an€adsorbent€other€than€carbon€is€used,€completeÏthis€form€but€explain€the€specifics€of€the€control€device,€including€the€adsorbent€used,€on€the€CommentsÏSheet.Ìò òà r à(a)à0 4 àVolatile€Concentration€Entering€Unit€(ppmv)ó 󀄀Specify€the€total€VOC€concentration€of€theÐ  ?  Ðgas€stream€entering€the€adsorber€unit€in€parts€per€million€by€volume€(volume€of€VOC€perÏmillion€volumes€of€gas€stream).Ð 4(#4(# Ðò òà r à(b)à0 4 àHAP€Concentration€Entering€Unit€(ppmv)ó 󀄀Specify€the€total€HAP€concentration€of€the€gasÐ Æú  Ðstream€entering€the€adsorber€unit€in€parts€per€million€by€volume€(volume€of€HAP€per€millionÏvolumes€of€gas€stream).Ð 4(#4(# Ðò òà r à(c)à0 4 àBreakthrough€Capacity€(kg€vapor/kg€adsorbent)ó 󀄀Provide€the€breakthrough€capacity€inÐ µ Ðkilograms€of€vapor€per€kilogram€of€adsorbent.€€This€is€the€capacity€of€the€bed€at€whichÏunreacted€vapors€begin€to€be€exhausted.Ð 4(#4(# Ðò òà r à(d)à0 4 àNumber€of€Carbon€Bedsó 󀄀Enter€the€total€number€of€carbon€beds€in€the€system,€including€anyÐ <p Ðbeds€used€as€standby€or€backup.Ð 4(#4(# ÐÔ  Ôò òà r à(e)à0 4 àDescribe€Carbon€Regeneration€Procedure€and€How€Emissions€Are€Controlled€DuringÐ !U ÐRegenerationó 󀄀Describe€the€procedure€used€to€regenerate€the€carbon,€including€disposition€ofÐ ÷+ Ðrecovered€solvent.€€Also€describe€any€method€used€to€capture€and€control€emissions€producedÏfrom€the€regeneration€of€the€adsorbent.Ð 4(#4(# Ðò ò8.à r àPacked€or€Plate€Column€Absorbersó óÐ ²æ ÐUse€this€section€for€packed€or€plate€column€absorbers€where€one€or€more€selected€gaseous€pollutants€areÏremoved€by€absorption€by€bringing€the€pollutants€in€contact€with€a€liquid.€€Packing€material€or€plates€areÏused€to€increase€the€surface€area€on€which€this€contact€occurs.Ìò òà r à(a)à0 4 àType€of€Systemó 󀄀Specify€type€of€gas€absorbing€system€used€(e.g.,€spray€tower,€cyclone€sprayÐ t ¨ Ðchamber,€packed€columns,€plate€columns,€venturi€scrubber,€sparging€tank).Ð 4(#4(# Ðò òPacked€Columnsó 󀄀Complete€sections€8b€through€8d€€only€if€the€absorbing€system€is€classified€as€a€packedÐ Y"  Ðcolumn€system.€€This€absorbing€process€is€a€continuous€operation€where€the€gas€and€liquid€phases€flowÏthrough€the€system€in€a€continuous€manner€with€intimate€contact€throughout.€Ìò òà0 r à(b)à04r(#r(#àType€of€Packing€Usedó 󀄀Specify€packing€used€in€your€packed€tower€(e.g.,€partition€tricklers,Ð %H # Ðpall€rings,€berl€saddles,€tellerettes).Ð 4(#4(# Ðà r à(ò òc)à0 4 àColumn€Length€(m)ó 󀄀Enter€the€length€in€meters€of€the€packed€column.Ðù&-"%4(#4(# Ðà0 r àò ò(d)à04r(#r(#àColumn€Diameter€(m)€„€ó óEnter€the€column€diameter€in€meters.Ð (=#&4(#4(# Ðò òPlate€Columnsó 󀄀Complete€sections€8e€through€8g€only€if€the€absorbing€system€is€classified€as€a€plateÐ )M$' Ðcolumn€system.€This€absorbing€process€is€a€staged€operation€on€plates€or€trays€where€the€liquid€and€gas€areÏcontacted€in€stepwise€fashion€in€the€vertical€cylinders.Ìà0 r àò ò(e)à04r(#r(#àPlate€Spacing€(cm)ó 󀄀Enter€the€distance€in€centimeters€between€the€plates€in€the€absorbingÐ Ô+'* Ðtower.Ю,â'+4(#4(# Ðà0 r àò ò(f)à04r(#r(#àColumn€Length€(m)ó 󀄀Enter€the€length€in€meters€of€the€packed€column.ÐÌ4(#4(# Ðà0 r àò ò(g)à04r(#r(#àColumn€Diameter€(m)€„€ó óEnter€the€column€diameter€in€meters.ÐÜ4(#4(# Ðò òà r à(h)à0 4 àTotal€Gas€Pressure€(kPa)ó 󀄀Specify€the€total€inlet€gas€pressure€in€kilopascals€(gauge).€Ðì 4(#4(# Ðò òà r à(i)à0 4 àGas€Dew€Point€(ð$ðC)ó 󀄀Enter€the€temperature€in€degrees€Celsius€at€which€the€gas€stream€firstÐ ü0 Ðchanges€into€liquid€phase.Ð 4(#4(# ÐÔ  Ôò òà r à(j)à0 4 àGas€Velocity€(m/sec)ó 󀄀Enter€the€maximum€gas€velocity€in€meters€per€second€through€the€netÐ á  Ðcolumn€cross„sectional€area.Ð 4(#4(# Ðò òà r à(k)à0 4 àAdditive€Liquid€Scrubbing€Mediumó 󀄀Specify€what€kind€of€liquid€is€used.€€Include€the€nameÐ Æ ú Ðof€the€additives€(e.g.,€propanol,€detergents,€etc).Ð 4(#4(# Ðò òà r à(l)à0 4 àPercent€Recirculatedó 󀄀If€the€absorber€is€operated€with€recirculating€slurries,€specify€theÐ « ß  Ðpercentage€of€the€liquid€returned€to€the€system.Ð 4(#4(# Ðò òà r à(m)à0 4 àTotal€Liquid€Injection€Rate€(liters/min)ó 󀄀Enter€the€total€volumetric€flow€rate€in€liters€perÐ Ä  Ðminute€of€the€liquid.Ð 4(#4(# Ðò òà r à(n)à0 4 àMake€up€Rate€(liters/min)ó 󀄀Specify€the€amount€of€new€liquid€in€liters€per€minute€that€mustÐ u©  Ðbe€added€to€the€system€due€to€evaporation€or€discharge€to€a€disposal€system.Ð 4(#4(# Ðò òà r à(o)à0 4 àAdditive€(liters/min)ó 󀄀Specify€the€amount€in€liters€per€minute€of€new€additive(s)€that€must€beÐ ZŽ Ðadded€to€the€system€due€to€evaporation€or€discharge€to€a€disposal€system.Ð 4(#4(# Ðò ò9.à r àWet€Scrubberó óÐ ?s ÐUse€this€section€for€wet€scrubbers€that€are€used€to€separate€particulates€(sometimes€gases)€from€anÏairstream.€€Scrubber€liquids€are€introduced€for€particle€collection.Ìò òà r à(a)à0 4 àAdditive€Liquid€Scrubbing€Mediumó 󀄀Specify€what€kind€of€liquid€is€used.€€Include€the€nameÐ +_ Ðof€the€additives€(e.g.,€propanol,€detergents,€etc).Ð 4(#4(# Ðò òà r à(b)à0 4 àTotal€Liquid€Injection€Rate€(liters/min)ó 󀄀Enter€the€total€volumetric€flow€rate€in€liters€perÐ D Ðminute€of€the€liquid.Ð 4(#4(# Ðò òà r à(c)à0 4 àMake€up€Rate€(liters/min)ó 󀄀Specify€the€amount€in€liters€per€minute€of€new€liquid€that€mustÐ õ) Ðbe€added€to€the€system€due€to€evaporation€or€discharge€to€a€disposal€system.Ð 4(#4(# Ðò òà r à(d)à0 4 àAdditive€Rate€(liters/min)ó 󀄀Specify€the€amount€in€liters€per€minute€of€new€additive(s)€thatÐ Ú Ðmust€be€added€to€the€system€due€to€evaporation€or€discharge€to€a€disposal€system.Ð 4(#4(# Ðò ò10.à r àCondenseró óÐ ¿ó ÐUse€this€section€for€condensers€that€are€used€to€remove€organic€compounds€by€cooling€the€gas€stream€andÏcondensing€out€the€pollutants.Ìò òà r à(a)à0 4 àTemperature€of€Inlet€Coolant€(ð$ðC)ó 󀄀Enter€the€temperature€in€degrees€Celsius€of€the€coolantÐ «"ß Ðentering€the€condenser.Ð 4(#4(# Ðò òà r à(b)à0 4 àTemperature€of€Condensation€(ð$ðC)ó 󀄀Enter€the€temperature€in€degrees€Celsius€of€theÐ $Ä! Ðcondensed€pollutant.Ð 4(#4(# Ðò òà r à(c)à0 4 àRefrigeration€Capacity€(joules/sec)ó 󀄀Enter€the€capacity€in€joules€per€second€of€theÐ u&©!# Ðcondenser.Ð 4(#4(# Ðò ò11.à r àOther€Control€Deviceó óÐ Z(Ž#% ÐUse€this€form€to€describe€any€control€device€not€included€in€one€of€the€above€sections.€€Use€the€CommentsÏSheet€to€provide€additional€information,€if€necessary.Ìò òà r à(a)à0 4 àFilter€Mediaó 󀄀Enter€the€type€of€filter€media€used,€if€applicable.ÐF+z&(4(#4(# Ðò òà r à(b)à0 4 àCollection€Surface€Area€(mòò2óó)ó 󀄀Enter€the€area€of€filter€media€in€square€meters,€if€applicable.€ÐV,Š')4(#4(# Ðò òà r à(c)à0 4 àFuel€Usedó 󀄀Enter€the€type(s)€of€fuel(s)€used€in€the€device.Ðf-š(*4(#4(# Ðò òà r à(d)à0 4 àFuel€Usage€Rateó 󀄀Enter€the€maximum€fuel€usage€rate€on€an€hourly€or€annual€basis.€€ProvideÐ Ì Ðunits€for€your€response.Ð 4(#4(# Ðò òà r à(e)à0 4 àDescribe€Any€Auxiliary€Materials€Introduced€into€the€Control€Systemó 󀄀Describe€anyÐ ±å Ðauxiliary€materials€(e.g.,€lime,€caustic,€acid,€etc.)€introduced€into€the€control€system.Ð 4(#4(# Ðò ò12.à0 r àMonitoringó 󀄀Describe€the€monitoring€performed€on€this€control€device€to€assure€compliance€with€aÐ –Ê Ðregulatory€or€permit€limit.€€Include€the€frequency€at€which€the€monitoring€is€performed,€theÏparameter€being€monitored,€and€averaging€time€(if€applicable).€€Ó* °°§X°ØX°‚Â` ˜X*ÓÓ @ÓÐ F zr(#r(# ÐÖ€„¬Öà@$ìàò òINSTRUCTIONS€ˆÐ X Ðà@º º ìàFORM€D€„€COATING€APPLICATION€QUESTIONSó óˆÐ .Ö ÐÌÓ$°°‚,` ¤X°°§X$Ó1.à0 Ü àAssign€a€line€ID€number€for€each€coating€(application)€line€and€provide€a€description€of€each€coatingÐ Ú‚ Ðline€at€your€facility€(ID€number,€plant€layout€location,€process€flow€location).Ð Ü(#Ü(# Ð2.à0 Ü àFor€each€application€station€(for€example,€spray€booth,€roll€coater,€gravure€printer)€on€each€coatingÐ †. Ðline,€please€provide€the€information€requested€in€FormD.€€Please€ensure€that€the€application€station€IDÏnumber€for€a€coating€line€corresponds€to€the€order€of€application.€€An€example€table€is€provided€for€aÏfacility€that€has€separate€coating€lines€for€flooring€and€moulding€products.€€The€facility€has€a€total€ofÏtwo€coating€lines.€€The€moulding€traversing€coating€line€1€receives€two€basecoats€then€a€topcoat.€€TheÏlaminate€panel€traversing€coating€line€2€receives€a€stain,€sealer,€then€a€topcoat.Ð Ü(#Ü(# ÐÓ$ °°§X°°‚,` ¤X$ÓÌExample€Table€for€Coating€Line€(Application)€InformationÌÔ*wƒ» ¼ddd Xdd Xdd X°(#°(#wÔÔ,Zdd ÔÔ,©dd ÔÔ,.dd ÔÔ,Ddd ÔÔ,Qdd ÔÔ,Ådd ÔÔ,‡dd ÔÔ,fdd ÔÔ+  ÔÐ  6 Þ  „„ÐÔ‡}ô#ô%}%7ÔLineÐ š B  ÐIDÐ '^ " „„'ÐApplicationÌstation€IDÐ '^ " „„'ÐProduct(s)ÌcoatedÐ '^ " „„'ÐType€ofÏcoating€Ð '^ " „„'ÐApplication€ÌmethodÐ '^ " „„'ÐThicknessÌapplied,ÏmilsÐ '"Ê " „„'ÐCoatingÏusage,Ïgal/dÐ '"Ê " „„'ÐSurfaceÌareaÌcoated,Ïftòò2óó/dÐ F<æŽ !"  ð?1„„‰ð?‰FÐ1Ð e[1>æ""  ð?1 ð?  ð?1„„‰ð?‰eÐ1Ð F<1>æ#"  ð?1 ð? „„FÐMouldingÐ '>æ$ „„'ÐBasecoat€1Ð '>æ% „„'ÐRoll€CoaterÐ F<>æ&  ð?1„„‰ð?‰FÐ1Ð g]1>æ'"  ð?1 ð? i@200„„‰i@‰gÐ200Ð ka3>æ(" i@200 i@ €Àô@85000„„‰€Àô@‰kÐ85,000Ð i_5>æ)" €Àô@85000 €Àô@  ð?1„„‰ð?‰iÐ1Ð e[1–>*"  ð?1 ð?  @2„„‰@‰eÐ2Ð F<1–>+"  @2 @ „„FÐMouldingÐ '–>, „„'ÐBasecoat€2Ð '–>- „„'ÐFlow€CoaterÐ F<–>.  ð?1„„‰ð?‰FÐ1Ð g]1–>/"  ð?1 ð? i@200„„‰i@‰gÐ200Ð ka3–>0" i@200 i@ €Àô@85000„„‰€Àô@‰kÐ85,000Ð i_5–>1" €Àô@85000 €Àô@  ð?1„„‰ð?‰iÐ1Ð e[1î–2"  ð?1 ð?  @3„„‰@‰eÐ3Ð F<1î–3"  @3 @ „„FÐMouldingÐ 'î–4 „„'ÐTopcoatÐ 'î–5 „„'ÐCurtainÏCoater€Ð F<²Z7  ð?1„„‰ð?‰FÐ1Ð g]1î–8"  ð?1 ð? @@500„„‰@@‰gÐ500Ð ka3î–9" @@500 @@ €Àô@85000„„‰€Àô@‰kÐ85,000Ð i_5î–:" €Àô@85000 €Àô@  @2„„‰@‰iÐ2Ð e[1 ²;"  @2 @  ð?1„„‰ð?‰eÐ1Ð F<1 ²<"  ð?1 ð? „„FÐWall€panelÐ ' ²= „„'ÐStainÐ ' ²> „„'ÐCurtainÏCoaterÐ F<Îv@  ð?1„„‰ð?‰FÐ1Ð g]1 ²A"  ð?1 ð? y@400„„‰y@‰gÐ400Ð ka3 ²B" y@400 y@ jè@50000„„‰jè@‰kÐ50,000Ð i_5 ²C" jè@50000 jè@  @2„„‰@‰iÐ2Ð e[1&ÎD"  @2 @  @2„„‰@‰eÐ2Ð F<1&ÎE"  @2 @ „„FÐWall€panelÐ '&ÎF „„'ÐSealerÐ '&ÎG „„'ÐAir€AssistedÏAirlessÐ F<ê’I  ð?1„„‰ð?‰FÐ1Ð g]1&ÎJ"  ð?1 ð? Àr@300„„‰Àr@‰gÐ300Ð ka3&ÎK" Àr@300 Àr@ jè@50000„„‰jè@‰kÐ50,000Ð i_5&ÎL" jè@50000 jè@  @2„„‰@‰iÐ2Ð e[1BêM"  @2 @  @3„„‰@‰eÐ3Ð F<1BêN"  @3 @ „„FÐWall€panelÐ 'BêO „„'ÐTopcoatÐ 'BêP „„'ÐCurtainÏCoaterÐ F<®R  ð?1„„‰ð?‰FÐ1Ð g]1BêS"  ð?1 ð? y@400„„‰y@‰gÐ400Ð ka3BêT" y@400 y@ jè@50000„„‰jè@‰kÐ50,000Ô#†}%7%ô}ô#ŽO#ÔÐE;9BêU" jè@50000  jè@ EÐÐ  ú¢U ÐÑ t Ñà@$ìàò òINSTRUCTIONS€ˆÐ X Ðà@º º ìàFORM€D€„€COATING€APPLICATION€QUESTIONSó óˆÐ .Ö ÐÓ$°°‚,` ¤X°°§X$ÓÌ3.à0 Ü àFor€each€drying/curing€operation€on€each€coating€line,€please€provide€the€information€requested€in€theÐ Ú‚ Ðtable€(if€applicable).€€Please€ensure€that€the€oven€identification€number€corresponds€to€the€applicationÏstation€identification€number€provided€in€the€table€in€Question2.€€For€example,€if€the€first€ovenÏfollows€the€first€application€station,€then€the€oven€identification€number€and€the€application€stationÏidentification€number€would€be€1.€€However,€if€the€product€is€not€sent€to€an€oven€until€after€the€secondÏcoating€is€applied€at€application€station€2,€then€the€first€oven€listed€would€be€oven€2.Ð Ü(#Ü(# ÐÓ$ °°§X°°‚,` ¤X$ÓÌà  àFor€emission€information€associated€with€each€coating€line,€please€indicate€the€annual€quantityÏ(lb/yr)€of€total€VOC€and€total€HAP€emissions€for€each€operation€unit.€€If€only€plant€wide€emissionÏinformation€exists,€please€fill€in€the€table€and€mark€PLANTWIDE€in€the€relevant€column.ÌÌò òExampleó ó€ò òTable€for€Drying/Curing€Informationó óÐ  ´  ÐÔ*Òƒ¿ ÀddZdd ©dd .dd Ddd Qdd Ådd ‡dd fdd » ¼°(#°(#ÒÔÔ,{<< ÔÔ,{<< ÔÔ,‘<< ÔÔ,J<< ÔÔ,‘<< ÔÔ,â<< ÔÔ,6<< ÔÔ,m<< ÔÔ,‘<< ÔÔ+  ÔÓfæÓÐ 5€II& æŽ  €€‚<‚ƒ<ƒ„„……5ÐÔ‡}ô#ô%}%7ÔLineÐ "Ê  ÐIDÐ N€I ?0Òz "ööII „„……NÐOvenÏIDÐ N€I ?0Òz "ööI  „„……NÐTotal€ovenÏexhaust,ÏscfmÐ N€I ?0‚*"NNI  „„……NÐOvenÌtemp.,€ð$ðCÐ N€I ?0Òz "ööI  „„……NÐType€ofÏovenÐ R€II?0Òz ööI  „„……RÐEmissions,€lb/yrÐ VL-"Ê " <<  II €€‚<‚ƒ<ƒ„„……‹‹VÐÐ 5+4Ü  „„……‹‹5ÐÐ 5+4Ü  „„……‹‹5ÐÐ 5+4Ü  „„……‹‹5ÐÐ 5+4Ü  „„……‹‹5ÐÐ 3€ $4Ü  „„3ÐPollutantÐ 9€ *p  „„9Ð1997ÏActualÐ 9€ * È"  „„9ÐPermitÏlimitationÐ =€ I* È "  „„=ÐMaximumÏdesignÏcapacityÐ t€ Ie*Ðx#" <<   I €€ ð?1‚<‚ƒ<ƒ„„……‰ð?‰tÐ1Ð Œ€ }O ´$"<žž8   ð?1 ð? I  @2„„……‰@‰ŒÐ2Ð € €O ´%"<žž9   @2 @  ˆ³@5000„„……‰ˆ³@‰Ð5,000Ð € R ´&"<žž:  ˆ³@5000 ˆ³@   N@60„„……‰N@‰Ð60Ð n€ _P ´'"<žž;   N@60 N@  „„……nÐNatural€gasÐ A€ 20 ´(<žž<   AÐTotal€VOCÐ S€ D ´)  ˆÓ@20000„„‰ˆÓ@‰SÐ20,000Ð €€ qB ´*" ˆÓ@20000 ˆÓ@  jø@100000„„‰jø@‰€Ð100,000Ð „€ IqC ´+" jø@100000 jø@  jè@50000„„‰jè@‰„Ð50,000Ð siM ´," jè@50000 <<  jè@ I €€‚<‚ƒ<ƒ„„……sÐÐ %  ´, „„……%ÐÐ %  ´, „„……%ÐÐ %  ´, „„……%ÐÐ %  ´, „„……%ÐÐ €   ´, ÐTotal€HAPÐ S€ DHð-  ˆÃ@10000„„‰ˆÃ@‰SÐ10,000Ð \€ MBHð." ˆÃ@10000 ˆÃ@  „„\ÐPlantwideÐ =€ I*Hð/"  „„=ÐN/AÐ t€ Ie*Hð0" <<   I €€ ð?1‚<‚ƒ<ƒ„„……‰ð?‰tÐ1Ð Œ€ }O„,1"<žžG   ð?1 ð? I  @3„„……‰@‰ŒÐ3Ð € €O„,2"<žžH   @3 @  |µ@5500„„……‰|µ@‰Ð5,500Ð € R„,3"<žžI  |µ@5500 |µ@   N@60„„……‰N@‰Ð60Ð n€ _P„,4"<žžJ   N@60 N@  „„……nÐNatural€gasÐ A€ 20„,5<žžK   AÐTotal€VOCÐ S€ D„,6  ˆÓ@20000„„‰ˆÓ@‰SÐ20,000Ð \€ MB„,7" ˆÓ@20000 ˆÓ@  „„\Ðð ðÐ `€ IM„,8"  jè@50000„„‰jè@‰`Ð50,000Ð siM„,9" jè@50000 <<  jè@ I €€‚<‚ƒ<ƒ„„……sÐÐ % „,9 „„……%ÐÐ % „,9 „„……%ÐÐ % „,9 „„……%ÐÐ % „,9 „„……%ÐÐ €  „,9 ÐTotal€HAPÐ S€ DÀh:  jè@50000„„‰jè@‰SÐ50,000Ð \€ MBÀh;" jè@50000 jè@  „„\Ðð ðÔ#†}%7%ô}ô#£h#ÔÔ‡}ô#ô%}%7ÔÐ =€ I*Àh<"  „„=ÐN/AÐ t€ Ie*Àh=" <<   I €€ @2‚<‚ƒ<ƒ„„……‰@‰tÐ2Ð Œ€ }Oü¤>"<žžY   @2 @ I  @2„„……‰@‰ŒÐ2Ð € €Oü¤?"<žžZ   @2 @  @¯@4000„„……‰@¯@‰Ð4,000Ð € Rü¤@"<žž[  @¯@4000 @¯@   N@60„„……‰N@‰Ð60Ð n€ _Pü¤A"<žž\   N@60 N@  „„……nÐNatural€gasÐ A€ 20ü¤B<žž]   AÐTotal€VOCÐ S€ Dü¤C  ˆÓ@20000„„‰ˆÓ@‰SÐ20,000Ð \€ MBü¤D" ˆÓ@20000 ˆÓ@  „„\Ðð ðÔ#†}%7%ô}ô#Žy#ÔÔ‡}ô#ô%}%7ÔÐ `€ IMü¤E"  ˆÓ@20000„„‰ˆÓ@‰`Ð20,000Ð siMü¤F" ˆÓ@20000 <<  ˆÓ@ I €€‚<‚ƒ<ƒ„„……sÐÐ % ü¤F „„……%ÐÐ % ü¤F „„……%ÐÐ % ü¤F „„……%ÐÐ % ü¤F „„……%ÐÐ €  ü¤F ÐTotal€HAPÐ S€ D8àG  ˆÃ@10000„„‰ˆÃ@‰SÐ10,000Ð \€ MB8àH" ˆÃ@10000 ˆÃ@  „„\Ðð ðÔ#†}%7%ô}ô#´}#ÔÔ‡}ô#ô%}%7ÔÐ =€ I*8àI"  „„=ÐN/AÐ v€ I e*8àJ" <<   I €€ @2‚<‚ƒ<ƒ„„……‰@‰vÐ2Ð Ž€ }OtK"<žžk  @2 @ I   @3„„……‰@‰ŽÐ3Ð ‘€ €OtL"<žžl  @3 @  ˆ£@2500„„……‰ˆ£@‰‘Ð2,500Ð ’€ RtM"<žžm ˆ£@2500 ˆ£@   €K@55„„……‰€K@‰’Ð55Ð p€ _PtN"<žžn  €K@55 €K@  „„……pÐNatural€gasÐ A€ 20tO<žžo  AÐTotal€VOCÐ S€ DtP  ˆÃ@10000„„‰ˆÃ@‰SÐ10,000Ð \€ MBtQ" ˆÃ@10000 ˆÃ@  „„\Ðð ðÔ#†}%7%ô}ô#B€#ÔÔ‡}ô#ô%}%7ÔÐ `€ IMtR"  ˆÓ@20000„„‰ˆÓ@‰`Ð20,000Ð siMtS" ˆÓ@20000 <<  ˆÓ@ I €€‚<‚ƒ<ƒ„„……sÐÐ % tS „„……%ÐÐ % tS „„……%ÐÐ % tS „„……%ÐÐ % tS „„……%ÐÐ €  tS ÐTotal€HAPÐ U€ D°XT  ˆÓ@20000„„‰ˆÓ@‰UÐ20,000Ð ^€ MB°XU" ˆÓ@20000 ˆÓ@  „„^Ðð ðÔ#†}%7%ô}ô#r„#ÔÔ‡}ô#ô%}%7ÔÐ =€ I*°XV"  „„=ÐÓfæ\hÓN/AÐ y€IIh*°XW" <<   I €€ @3‚<‚ƒ<ƒ„„……‰@‰‹‹yÐ3Ð ‘€ I€Oì”X"<žž}  @3 @II  @2„„……‰@‰‹‹‘Ð2Ð ”€ IƒOì”Y"<žž~  @2 @ I À’@1200„„……‰À’@‰‹‹”Ð1,200Ð •€ I„Rì”Z"<žž À’@1200 À’@ I  T@80„„……‰T@‰‹‹•Ð80Ð s€ IbPì”["<žž€  T@80 T@ I „„……‹‹sÐUVÐ D€50ì”\<žž I ‹‹DÐTotal€VOCÐ 3€ $ì”] „„‹‹3Ð~0Ð <€ -ì”^"  „„‹‹<Ðð ðÔ#†}%7%ô}ô#‡#ÔÔ‡}ô#ô%}%7ÔÐ @€ I-ì”_"  „„‹‹@ÐN/AÐ PF*ì”`" <<   I €€‚<‚ƒ<ƒ„„……PÐÐ % ì”` „„……%ÐÐ % ì”` „„……%ÐÐ % ì”` „„……%ÐÐ % ì”` „„……%ÐÐ € I ì”` ÐTotal€HAPÐ 2€ I!(Ða I „„2Ð~0Ð ;€ I*(Ðb" I „„;Ðð ðÔ#†}%7%ô}ô#‹#ÔÔ‡}ô#ô%}%7ÔÐ =€ II*(Ðc" I „„=ÐN/AÐ:0.(Ðd" <<   II :ÐÌÔ#†}%7%ô}ô##ÔÐ  ì”e" Ðà@55$ìàò òINSTRUCTIONSˆÐ X Ðà@Ð Ð ìàFORM€E€„€SURFACE€PREPARATIONó óˆÐ .Ö ÐÌà  àThis€form€is€designed€to€collect€information€related€to€the€preparation€of€the€surface€of€a€part€orÏproduct€prior€to€the€application€of€a€surface€coating€(e.g.,€sanding).€€Cleaning€activities€(e.g.,€cleaning€ofÏthe€equipment€used€in€surface€coating€operations)€are€to€be€reported€on€FormH,€Cleaning€Operations.€ÏSurface€preparation€is€defined€as€the€removal€of€contaminants€from€the€surface€of€a€substrate,€or€theÏactivation€or€reactivation€of€the€surface€in€preparation€for€the€application€of€a€coating.€ÌÌšÓ @ÓššÓ*°ØX°‚,` ˜X°°§X*Ó1.à0 Ü àò òSurface€Preparation€(unit)€Operation€Name:ó ó€€Provide€a€name€that€indicates€the€purpose€of€theÐ Þ †  Ðoperation.€Ð Ü(#Ü(# Ð2.à0 Ü àò òSurface€Preparation€(unit)€Operation€I.D.:ó ó€€Enter€a€unique€number€(starting€with€"1")€to€identifyÐ à k  Ðeach€surface€preparation€operation€by€its€location€in€a€work€area.€€A€work€area€may€contain€one€orÏmore€unit€operations.€Ð Ü(#Ü(# Ð3.à0 Ü àò òIdentify/Describe€Activities:ó ó€€Identify€and€describe€each€activity€used€in€surface€preparationÐ ~&  ÐoperationsÐ X Ü(#Ü(# ÐÓ* °°§X°ØX°‚,` ˜X*ÓÓ @Óà@55$ìàò òINSTRUCTIONSˆÐ X Ðà@{{"ìàFORM€F€„€STORAGEó óˆÐ .Ö ÐÌà  àThe€purpose€of€this€form€is€to€provide€information€regarding€the€storage€of€materials€used€in€Ïsurface€coating€operations.€€Please€complete€one€of€these€forms€for€every€storage€area€located€in€thisÏfacility.€€Provide€the€Storage€Area€ID€number€for€each€area€on€a€separate€ð ðsheetðð€or€copy€of€this€form.€€TheÏID€number€should€match€that€previously€assigned€on€the€facility€diagram€requested€in€FormA.ÌÌÓ*°ØX°‚,` ˜X°°§X*Ó1.à0 Ü àò òIdentificationó óÐ °Ü(#Ü(# Ðà0 Ü àò òName€of€the€Storage€Area:ó ó€€Provide€the€name€of€the€storage€area.Ðâ Š Ü(#Ü(# ÐÌ2.à0 Ü àò òMethod€of€storage€for€coatings/coating€components:ó ó€€Indicate€all€methods€used€to€store€coatingsÐ ’ :  Ðand/or€coating€components,€including€inks,€adhesives,€caulks,€and€solvents.€€If€a€method€other€thanÏthose€listed€is€used,€please€describe€that€method.Ð Ü(#Ü(# ÐÌ3.à0 Ü àò òStorage€Tank€Parameters:ó ó€€Please€provide€the€requested€information€for€each€storage€tank€located€inÐ î–  Ðthis€storage€area.Ð Ü(#Ü(# ÐÌ4.à0 Ü àò òEmissions€Capture:ó ó€Answer€by€using€the€check„off€boxes€and€spaces€for€the€specific€Storage€Area.ÐtÜ(#Ü(# ÐÌÌÓ* °°§X°ØX°‚,` ˜X*ÓÐ  ú¢ ÐÑ i Ñò ò›à@55$ìàINSTRUCTIONSˆÐ X Ðà@RRìàFORM€œG›€„€MIXING€œOPERATIONS›ó óˆÐ .Ö МÖ€€ÔÖ›Ìà  àThe€purpose€of€this€form€is€to€provide€information€regarding€the€mixing€of€paints€for€facilities€withÏsurface€coating€operations.€€Please€complete€one€of€these€forms€for€every€mixing€area€located€in€thisÏfacility.€€Provide€the€Mixing€Area€ID€number€for€each€area€on€a€separate€ð ðsheetðð€or€copy€of€this€form.€œ€TheÏID€number€should€match€that€previously€assigned€on€the€facility€diagram€requested€in€FormA.›ÌÌœššÓ$°°‚,` ¤X°°§X$Ó1.›à0 Ü àò òName€of€the€Mixing€Area:ó ó€€Provide€the€name€of€the€Mixing€Area.Ð °Ü(#Ü(# М2.›à0 Ü àò òMixing€Equipment:ó ó€€Ðâ Š Ü(#Ü(# Ðà0 Ü àò òEquipment€Type€Description:ó ó€Provide€a€brief€description€of€the€type€of€mixing€equipment€for€eachÐ ¼ d  Ðtype€that€may€be€found€in€the€mixing€area.€€For€example,€if€there€are€five€(5)œsimilar›€50„gallon€mixingÏvats€and€three€(3)œsimilar›€10„gallon,€agitated€mixing€vats€in€the€Mixing€Area,€make€two€entries€onÏForm€œG.›Ð Ü(#Ü(# Ðà0 Ü àò òNumber€of€this€Type:ó ó€How€many€of€each€type€of€mixing€equipment€are€located€in€this€Mixing€Area.ÐÀ Ü(#Ü(# Ðà0 Ü àò òSize:ó ó€Indicate€the€size,€œspecifying€the›€œunits.›Ðòš Ü(#Ü(# Ðò òà0 Ü àEmissions€Capture€Device:ó ó€If€emissions€are€captured,€indicate€the€type€of€capture€device€(e.g.,€hood,Ð Ìt  Ðtotal€enclosure,€room,€etc.)€œand›€the€estimated€capture€efficiency.Ð Ü(#Ü(# Ðà0 Ü àò òIntegrated€Emission€Controls:ó ó€These€refer€to€Emission€Controls€that€are€an€integral€part€of€theÐ |$ Ðequipment,€such€as€a€cover.€€Indicate€any€add„on€control€devices€to€which€captured€emissions€areÏvented€in€Item€œG„3b.›Ð Ü(#Ü(# Ðà0 Ü àò òEstimated€Emissions€for€the€Reporting€Year:ó ó€Indicate€the€Total€HAP€and€Total€VOC€emissionÐ ª Ðestimates€œfor›€this€type€of€equipment€in€this€Mixing€Area.Ð Ü(#Ü(# М3.›à0 Ü àò òEmission€Capture€and€Add„on€Control€Devicesó óвZÜ(#Ü(# Ðà0 Ü àœa.à0Ü(#Ü(#àò òIs›€capture€of€emissions€by€mixer€or€for€the€room?:ó ó€€Indicate€method€of€emissions€capture.€ÐŒ4(#(# Ðà0 Ü àœb.à0Ü(#Ü(#àò òAdd„on›€Control€Devices:ó ó€Indicate€the€Emission€Control€Device(s)€to€which€captured€emissionsÐ f Ðare€vented,€cross„referencing€the€Control€Device€ID€from€FormœC›€(e.g.,€œCD-999)›Ð (#(# М4.›à0 Ü àò òMixing/Formulation/Thinning€of€Components€to€Yield€ð ðAs„Appliedðð€Coatings:ó ó€This€table€isÐ ¾ Ðdesigned€to€provide€information€to€define€coatings€in€the€form€they€are€applied,€from€ð ðas„suppliedððÏcomponents€defined€from€Form€B€(Material€Data).Ð Ü(#Ü(# Ðà0 Ü àò òð ðAs„Appliedðð€Coatings:€ó óEach€ð ðas„appliedðð€coating€will€be€given€a€unique€ID,€using€the€AC„€prefixÐ œD Ð(as€opposed€to€the€PN„€prefix€for€ð ðas„suppliedðð€components).Ð Ü(#Ü(# Ðà0 Ü àò òProcess€Description:ó ó€Indicate€if€this€activity€is€mixing,€formulating,€or€thinning€in€œnature.€€Definitions›Ð Lô  Ðof€each€are€provided€below:Ð Ü(#Ü(# Мà0 Ü àà0Ü(#Ü(#àò òMixing€„ó ó€simple€combining€of€two€or€more€components€to€create€an€ð ðas„appliedðð€coating,€such€asÐ ü¤" Ðmixing€of€a€resin€and€catalyst€in€a€two„component€coating.Ð (#(# Ðà0 Ü àà0Ü(#Ü(#àò òFormulation€„ó ó€Creation€of€a€coating€ð ðfrom€scratch,ðð€using€the€most€basic€components,€as€isÐ ¬ T$ Ðperformed€in€creating€batches€of€specialty€coatings€and€in€mixing€fabric€dyes.Ð (#(# Ðà0 Ü àà0Ü(#Ü(#àò òThinning€„€ó óSimple€addition€of€a€thinning€solvent€to€an€ð ðas„suppliedðð€coating€to€provide€anÐ \" & Ðappropriate€viscosity,€density,€etc.Ð (#(# Ðò òà0 Ü àComponents:€ó óIdentify€the€components€used€to€create€the€as„applied€coating,€using€the€appropriate€IDÐ  $´!( Ð(e.g.,€PN„999)€from€Form€B€(Material€Data).€€Indicate€the€amount€of€material€used€and€specify€units.€ÏPlease€use€the€same€units€(if€possible)€for€all€components€within€a€mixture.Ð Ü(#Ü(# Ðò ò›à0 Ü àFinal€Yield:ó ó€Indicate€the€estimated€amount€mixed€in€the€reporting€year€and€specify€units.Ð’&:$+Ü(#Ü(# Ðò òà0 Ü àPot€Life:ó ó€Many€mixtures€have€a€limited€time€in€which€they€may€be€used.€€Indicate€how€long€(hours)Ð l'%, Ðthe€mixture€may€remain€mixed€before€being€unusable.€€If€this€is€not€applicable,€enter€N/A.Ð Ü(#Ü(# Ðò òà0 Ü àCoating€Application€ID(s):ó ó€Indicate€the€Coating€Application€Area(s)€in€which€the€As„AppliedÐ )Ä&. ÐCoating€is€used,€cross„referencing€the€area€defined€in€Form€œD›€(Coating€Application)€using€the€IDÏnumber€(e.g.,€œCA-999).Ð Ü(#Ü(# ÐÓ$ °°§X°°‚,` ¤X$ӚР ¢+J)1  ÐÖ€€¬ Öà@55$ìàò òINSTRUCTIONSˆÐ X Ðà@Ì Ì ìàFORM€H€„€à@@£ £ ìàCLEANING›€œOPERATIONSó óˆÐ .Ö Ð›ÌšÓ @ÓÓ °°§¤°°§XÓà T àThis€form€requests€information€on€cleaning€operations€not€covered€in€FormE.€€Cleaning€operationsÏto€be€reported€on€this€form€include€cleaning€of€spray€booths;€spray€guns;€œroll€coaters;€mixing,›€storage,€andÏdip€tanks;€parts€not€subsequently€coated;€and€cleaning€of€parts€or€assemblies€after€they€are€coated.€€Do€notÏreport€janitorial€activities.Ìà T àœProvide€the€cleaning€operation€ID€number€for€each€operation€on€a€separate€ð ðsheetðð€or€copy€of€thisÏform.€€The€ID€number€should€match€that€previously€assigned€on€the€facility€diagram€requested€in€FormA.Ìò òòòItem„Specific›€Instructionsóóó óÐ H ð  Мš1.›à0 T àò òIdentificationó 󀄀This€information€is€being€requested€to€define€the€specific€equipment€cleaningÐ S û  Мoperation€being›€reported.Ð T(#T(# Ðà T à(a)à0 ø àò òName€of€Cleaning€œOperation:ó 󛀀Report€the€name€used€by€your€facility€to€refer€to€this€cleaningÐ 8 à  Мoperation.›Ð ø(#ø(# Ðà T àœ(b)›à0 ø àò òLocation€Key€ID:ó 󀀜Designate€location€in€the€process€flow€diagram.›ÐÅ ø(#ø(# Ðà T àœ(c)›à0 ø àò òAssociated€Operation(s):ó ó€€Enter€the€ID€No.€of€the€coating€or€production€operation(s)€mostÐ -Õ  Ðclosely€related€to€this€cleaning€œoperation.›Ð ø(#ø(# Ð2.à0 T àò òType€of€Cleaning€Activityó 󀄀Choose€the€description€that€most€closely€matched€this€cleaningÐ º Мoperation.€€If›€you€choose€ð ðOther,ðð€provide€a€brief€description€of€the€cleaning€œoperation.›Ð T(#T(# Ð3.à0 T àò òMaterials€Usedó 󀄀List€the€names€of€the€cleaning€materials€used€in€this€cleaning€œoperation.›€€If€theÐ ÷Ÿ Ðmaterial€is€a€brand„name€product,€enter€the€name€of€the€manufacturer.€€Also€enter€the€annual€usageÏfor€this€œoperation€of€each›€cleaning€material.Ð T(#T(# Ð4.à0 T àò òPollution€Preventionó 󀄀Indicate€whether€any€of€the€broad€pollution€prevention€categories€have€beenÐ ²Z Ðinvestigated€or€implemented€for€this€cleaning€activity.€€If€ð ðYesðð€was€indicated€for€choices€a),€b),€orÏc),€then€describe€the€results€of€your€assessment€under€d).€€If€the€pollution€prevention€measure€wasÏactually€implemented€at€this€cleaning€œoperation,›€provide€a€qualitative€estimate€of€the€emissionÏreduction€achieved.Ð T(#T(# Ð5.à0 T àò òEmissions€and€Emissions€Controlsó 󀄀Enter€the€actual€reporting€year€total€VOC€and€total€HAPÐ Á Ðemissions€for€this€cleaning€œoperation.›€€Also€enter€the€estimated€annual€emissions€for€this€œoperation€atÏmaximum›€design€capacity,€and€any€permit€limitations,€if€applicable.€€Where€the€data€are€available,Ïalso€provide€the€emissions€of€each€individual€VOC€and€HAP.Ð T(#T(# Ð6.à0 T àò òEmissions€Capture€and€Controló 󀄀Indicate€any€capture€devices€(hood,€lip€exhaust,€vent,€totalÐ ªR Ðenclosure,€etc.)€used€to€capture€emissions€from€this€cleaning€activity.€€If€the€captured€emissions€areÏvented€to€an€add„on€control€device,€enter€the€ID€No.€listed€on€FormœC›€for€this€add„on€control€device.Ð T(#T(# М7.›à0 T àò òIf€Rags€or€Wipes€Are€Usedó 󀄀Describe€the€handling,€storage,€and€disposal€of€rags€or€wipes€used€inÐ e! " Ðthis€cleaning€œoperation.›Ð T(#T(# ÐÌÓ °°§X°°§¤ÓÐ  U$ý!% ÐÓ @Óà@55$ìàò òINSTRUCTIONSˆÐ X Ðà@n n ìàFORM€œI›€„€WASTE€AND€WASTEWATERó óˆÐ .Ö ÐÌšÓ f&Óà  àThe€purpose€of€this€form€is€to€provide€information€regarding€waste€and€wastewater€generation,Ïœtreatment,›€and/or€disposal€for€facilities€with€surface€coating€operations.€€Report€information€for€the€entireÏfacility€on€this€one€form.ÌÓ-°ØX°Ü‚î–X°°§X-Ó1.à0 Ü àò òWaste€Generation€ó óÐ|$Ü(#Ü(# Ðà0 Ü àa.à0ÊÜ(#Ü(#àò òWaste€Type:ó ó€€€Indicate€each€type€of€waste€generated€at€this€facility.€€If€this€facility€generatesÐ v Ða€type€of€waste€other€than€those€listed,€please€provide€a€detailed€description€of€that€waste.€ÏThe€following€definitions€pertain€to€this€section.Ð Ê(#Ê(# Ðà0 Ü àà0ÊÜ(#Ü(#àòòSludgeó󀀄€€the€solids€generated€from€any€process€(surface€preparation,€coating,€mixing,€etc.)Ð  Ä  Ðthat€it€is€necessary€to€have€disposed,€either€on„site€or€off„site.Ð Ê(#Ê(# Ðà0 Ü àà0ÊÜ(#Ü(#àòòWaste€Coatings€ó󀄀€coating€materials€from€equipment€cleaning,€excess€prepared€coatingÐ è  Ðmaterials,€etc.€that€must€be€treated€and/or€disposed.Ð Ê(#Ê(# Ðà0 Ü àà0ÊÜ(#Ü(#àòòWaste€Solventsó󀀄€€solvents€that€have€been€used€in€another€process€(surface€preparation,€etc.)Ð ´\  Ðthat€are€collected€for€either€recycling€or€disposal.Ð Ê(#Ê(# Ðà0 Ü àà0ÊÜ(#Ü(#àòòWastewateró󀀄€€any€process€waters€or€cleaning€waters€should€be€considered€wastewater€at€theÐ €( Ðpoint/time€they€leave€the€generating€operation.Ð Ê(#Ê(# М̛à0 Ü àà0ÊÜ(#Ü(#àIf€your€facility€has€a€combined€waste€stream€(e.g.€waste€coatings€and€waste€solvents),€pleaseÏestimate€the€amount€of€each€contributed€to€the€waste€stream€and€include€in€Item1.b.€€NoteÏthese€combined€streams€and€any€other€pertinent€details€in€a€Comments€Sheet€for€this€form.Ð Ê(#Ê(# Ðà0 Ü àb.à0ÊÜ(#Ü(#àò òQuantity€Generated:ó ó€€Give€the€amount€of€each€type€of€waste€generated€in€this€facility€inÐ äŒ Ðthe€appropriate€units.€€If€alternate€units€are€used,€state€in€comments€section.Ð Ê(#Ê(# Ðà0 Ü àc.à0ÊÜ(#Ü(#àò òIs€this€waste€treated€on„site?ó ó€€Please€indicate€by€checking€yes€or€no.д\Ê(#Ê(# Ðà0 Ü àd.à0ÊÜ(#Ü(#àò òAre€air€emissions€controlled?ó ó€€Indicate€if€any€method€for€controlling€emissions€of€HAP€orÐ ®V ÐVOC€to€the€air€is€used,€including€use€of€covers,€add„on€control€devices,€etc.Ð Ê(#Ê(# Ðà0 Ü àe.à0ÊÜ(#Ü(#àò òSources€of€Waste:ó ó€€Identify,€by€the€Process€Unit€ID€taken€from€other€forms€(e.g..€CA„999,Ð ~& ÐSP„999),€each€type€of€waste€generated€at€this€facility.Ð Ê(#Ê(# Ðà0 Ü àf.€and€g.à0ÊÜ(#Ü(#àò òEstimated€Total€HAP/VOC€Emissions€for€Reporting€Year:ó ó€€Provide€estimate€of€annualÐ Nö ÐHAP€and€VOC€emissions€associated€with€each€of€the€listed€type(s)€of€waste€generated€at€thisÏfacility.Ð Ê(#Ê(# ÐØ€7 ØÝ‚8)ÞÿÝÝ  ÝÝ‚8)ÞVÈÝÚƒ7Ú2Ú  Ú.à0 Ü àÝ  Ýò òMode€of€wastewater€transport€„ó ó€Indicate€how€wastewater€is€transported€from€the€point€of€generation.€Ð ôœ  ÐMode€definitions:݃8)ÞVÈqÈÝÛ€7یРÜ(#Ü(# ÐŒÝ  ÝÓ<°ØX°‚,ʸ —X°ØX°Ü‚î–X<Óà0 Ü àà0Ü(#Ü(#àòòOpen€Trench€ó󀄀€uncovered€trench€in€which€wastewater€flows€from€point€of€generation€to€anotherÐ Ä l" Ðpoint.Ð (#(# Ðà0 Ü àà0Ü(#Ü(#àòòOpen€Pipe€€óó„€€covered€trenches€and€pipes€with€openings€to€the€open€air€at€each€end€and/or€throughÐ "8 $ Ðvents,€manholes,€etc.Ð (#(# Ðà0 Ü àà0Ü(#Ü(#àòòClosed€Pipeó󀀄€€completely€closed€piping€with€no€opening€to€the€atmosphere€Ð\$"&(#(# Ðà0 Ü àà0Ü(#Ü(#àòòHolding€Tankó󀀄€€storage€tank€in€close€proximity€to€the€point€of€generation€which€holds€wastewaterÐ R%ú"' Ðbut€does€not€reuse€it€in€the€process.€