DECATUR CASTING
(18/001/0002)
SIC:3321 -Gray and ductile iron foundri
Annual Tons -----------------------> Daily Tons->
Totals: VOC NOx CO SO2 PM10 VOC NOx
10 2 0 9 26 0.0 0.0
Source Classification Code Totals
Annual Tons -----------------------> Daily Tons->
SCC VOC NOx CO SO2 PM10 VOC NOx SCC Description
30400301 1 9 Sec Metal Prod.;;Gray Iron Foundries;Cupola
30400305 1 Sec Metal Prod.;;Gray Iron Foundries;Annealing Operation
30400320 0 0 0 15 Sec Metal Prod.;;Gray Iron Foundries;Pouring/Casting
30400325 10 Sec Metal Prod.;;Gray Iron Foundries;Castings Cooling
30400331 8 0.0 Sec Metal Prod.;;Gray Iron Foundries;Casting Shakeout
30400370 0 Sec Metal Prod.;;Gray Iron Foundries;Shell Core Machine
30400371 0 0 Sec Metal Prod.;;Gray Iron Foundries;Core Machines/Other
39000689 0 1 0 0 In-Process Fuel Use;;Natural Gas;General
Plant Totals 10 2 9 26
Point Level
Annual Tons ------------------> Daily Tons-> Blr.Cap Heatinput hrs/ days/ wks/ hrs/ Seasonal Thruput(%)->
Pointid Stackid VOC NOx CO SO2 PM10 VOC NOx MMBtu/hr MMBtu/hr day wk yr yr Win Spr Sum Fall ST/CNTY/Plantid/pointid
001 000 9 0 0 26 0.0 8 5 52 2080 27 24 23 26 18/001/0002 /001
001 002 1 9 15000 8 5 52 2080 27 24 23 26 18/001/0002 /001
002 000 0 1 5000 13 5 52 3380 27 24 23 26 18/001/0002 /002
003 000 1 0 0 0 22 5 1 110 27 24 23 26 18/001/0002 /003
003 003 22 5 1 110 27 24 23 26 18/001/0002 /003
003 004 22 5 1 110 27 24 23 26 18/001/0002 /003
003 006 0 0 3000 22 5 1 110 27 24 23 26 18/001/0002 /003
003 009 0 2922000 22 5 1 110 27 24 23 26 18/001/0002 /003
003 010 0 22 5 1 110 27 24 23 26 18/001/0002 /003
Plant Totals 10 2 9 26
Segment/Process Level
Annual Tons-------------> Daily tons-> Thruput Max.Rate HeatCon Ash Sulfur HeatInput
Pointid Stackid Seg. SCC VOC NOx CO SO2 PM10 VOC NOx scc/yr scc/yr MMBtu/scc % % MMBtu/hr SCC Description
001 002 02 30400301 1 9 13945.0 Sec Metal Prod.;;Gray Iron Foundries;Cupola
001 002 03 39000689 0 15.0 1000 15000 In-Process Fuel Use;;Natural Gas;General
001 000 04 30400320 0 0 2 1763.0 Sec Metal Prod.;;Gray Iron Foundries;Pouring/Casting
001 000 05 30400325 1 1763.0 Sec Metal Prod.;;Gray Iron Foundries;Castings Cooling
001 000 06 30400320 0 0 2715.0 Sec Metal Prod.;;Gray Iron Foundries;Pouring/Casting
001 000 08 30400320 0 0 14 13154.0 Sec Metal Prod.;;Gray Iron Foundries;Pouring/Casting
001 000 09 30400325 9 13154.0 Sec Metal Prod.;;Gray Iron Foundries;Castings Cooling
001 000 10 30400331 8 0.0 13945.0 Sec Metal Prod.;;Gray Iron Foundries;Casting Shakeout
002 000 05 39000689 0 5.0 1000 5000 In-Process Fuel Use;;Natural Gas;General
002 000 06 30400305 1 2100.0 Sec Metal Prod.;;Gray Iron Foundries;Annealing Operation
003 009 04 30400371 0 2922.0 1000 2922000 Sec Metal Prod.;;Gray Iron Foundries;Core Machines/Other
003 010 05 30400371 0 2522.0 Sec Metal Prod.;;Gray Iron Foundries;Core Machines/Other
003 000 06 30400370 0 528.0 Sec Metal Prod.;;Gray Iron Foundries;Shell Core Machine
003 000 07 39000689 1 0 0 10.0 In-Process Fuel Use;;Natural Gas;General
003 003 09 30400371 80.0 Sec Metal Prod.;;Gray Iron Foundries;Core Machines/Other
003 004 10 30400371 100.0 Sec Metal Prod.;;Gray Iron Foundries;Core Machines/Other
003 006 11 39000689 0 0 3.0 1000 3000 In-Process Fuel Use;;Natural Gas;General
Plant Totals 10 2 9 26
Stack Level
Pointid Stackid Eff.Hgt Height Dia Temp Flow Velocity Annual tons ----------------> Daily tons->
(ft) (ft) (ft) (°F) (cfs) (ft/s) Lat. Long. VOC NOx CO SO2 PM10 VOC NOx
001 000 122 49 3.93 169 648.86 53.49 40.8369 84.9328 9 0 0 26 0.0
001 002 149 50 3.50 250 600.26 62.39 40.8369 84.9328 1 9
002 000 173 62 4.10 373 487.84 36.95 40.8369 84.9328 0 1
003 000 122 49 3.93 169 648.86 53.49 40.8369 84.9328 1 0 0 0
003 003 21 20 1.00 80 20.01 25.48 40.8369 84.9328
003 004 21 20 1.00 80 20.01 25.48 40.8369 84.9328
003 006 21 18 1.00 205 8.34 10.62 40.8369 84.9328 0 0
003 009 21 20 1.00 80 20.01 25.48 40.8369 84.9328 0
003 010 21 20 1.00 80 20.01 25.48 40.8369 84.9328 0
Plant Totals 10 2 9 26
Segment Level - Controls(Not reported for pollutants with no control)
Control Rule
Pointid Stackid Seg. SCC Pollutant Eff. Eff. Primary Control Secondary control
003 009 04 30400371 SO2 81.0 100 WET SCRUBBER - MEDIUM EFFICIENCY NO EQUIPMENT
003 010 05 30400371 NOX 81.0 100 WET SCRUBBER - MEDIUM EFFICIENCY NO EQUIPMENT
SCC Descriptions
SCC SCC Descriptions SCC Units
30400301 Sec Metal Prod.;;Gray Iron Foundries;Cupola Tons of Metal Charged
30400305 Sec Metal Prod.;;Gray Iron Foundries;Annealing Operation Tons Processed
30400320 Sec Metal Prod.;;Gray Iron Foundries;Pouring/Casting Tons of Metal Charged
30400325 Sec Metal Prod.;;Gray Iron Foundries;Castings Cooling Tons of Metal Charged
30400331 Sec Metal Prod.;;Gray Iron Foundries;Casting Shakeout Tons of Metal Charged
30400370 Sec Metal Prod.;;Gray Iron Foundries;Shell Core Machine Tons of Cores Produced
30400371 Sec Metal Prod.;;Gray Iron Foundries;Core Machines/Other Tons of Cores Produced
39000689 In-Process Fuel Use;;Natural Gas;General Million Cubic Feet Burned
1996 NET Plant Detail Report 07/13/01
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