THUNDER BAY MFG CO
(26/007/0005)
SIC:3321 -Gray and ductile iron foundri
Annual Tons -----------------------> Daily Tons->
Totals: VOC NOx CO SO2 PM10 VOC NOx
23 1 0 0 4508 0.1 0.0
Source Classification Code Totals
Annual Tons -----------------------> Daily Tons->
SCC VOC NOx CO SO2 PM10 VOC NOx SCC Description
30400303 4 Sec Metal Prod.;;Gray Iron Foundries;Electric Induction Furnace
30400305 0 1 Sec Metal Prod.;;Gray Iron Foundries;Annealing Operation
30400310 7 2 0.0 Sec Metal Prod.;;Gray Iron Foundries;Inoculation
30400315 2 Sec Metal Prod.;;Gray Iron Foundries;Charge Handling
30400320 1 0 0 14 Sec Metal Prod.;;Gray Iron Foundries;Pouring/Casting
30400325 7 Sec Metal Prod.;;Gray Iron Foundries;Castings Cooling
30400331 6 11 0.0 Sec Metal Prod.;;Gray Iron Foundries;Casting Shakeout
30400340 9 Sec Metal Prod.;;Gray Iron Foundries;Grinding/Cleaning
30400350 4457 Sec Metal Prod.;;Gray Iron Foundries;Sand Grinding / Handling
30400354 4 0 0 0.0 Sec Metal Prod.;;Gray Iron Foundries;Core Ovens
30900207 1 Fab Metal Prod.;;Abrasive Blasting of Metal Parts;Shotblast w/ Air
39999999 1 MISC MANU IND;MISCELLANEOUS INDUSTRIAL PROCESSES;SEE COMMENT **
40200110 5 0.0 Surface Coat Oper;;Application - Gen.;Paint: Solvent-Base
40202537 1 Surface Coat Oper;;of Misc. Metl Parts;Manual Two Coat, Spray and Air Dry
Plant Totals 23 1 4508 0.1
Point Level
Annual Tons ------------------> Daily Tons-> Blr.Cap Heatinput hrs/ days/ wks/ hrs/ Seasonal Thruput(%)->
Pointid Stackid VOC NOx CO SO2 PM10 VOC NOx MMBtu/hr MMBtu/hr day wk yr yr Win Spr Sum Fall ST/CNTY/Plantid/pointid
1 1 7 0 0 47 0.0 5.0 8 5 52 2080 25 25 25 25 26/007/0005 /1
10 NA 7 2 0.0 5.0 1 5 52 260 25 25 25 25 26/007/0005 /10
11 16 0 1 10.0 6 5 50 1500 25 25 25 25 26/007/0005 /11
2 11 1 10.0 8 7 43 2408 25 25 25 25 26/007/0005 /2
3 6 0 10.0 24 6 50 7200 25 25 25 25 26/007/0005 /3
4 13 5 0.0 9 6 50 2700 25 25 25 25 26/007/0005 /4
5 8 4457 6.0 8 6 50 2400 25 25 25 25 26/007/0005 /5
6 9 1 3.0 24 3 50 3600 25 25 25 25 26/007/0005 /6
7 14 1 5 5 50 1250 25 25 25 25 26/007/0005 /7
8 10 4 0 0 0.0 2 5 52 520 25 25 25 25 26/007/0005 /8
Plant Totals 23 1 4508 0.1
Segment/Process Level
Annual Tons-------------> Daily tons-> Thruput Max.Rate HeatCon Ash Sulfur HeatInput
Pointid Stackid Seg. SCC VOC NOx CO SO2 PM10 VOC NOx scc/yr scc/yr MMBtu/scc % % MMBtu/hr SCC Description
1 1 1 30400303 4 10022.0 Sec Metal Prod.;;Gray Iron Foundries;Electric Induction Furnace
1 1 2 30400315 2 10022.0 Sec Metal Prod.;;Gray Iron Foundries;Charge Handling
1 1 3 30400325 7 10022.0 Sec Metal Prod.;;Gray Iron Foundries;Castings Cooling
1 1 4 30400331 6 11 0.0 10022.0 Sec Metal Prod.;;Gray Iron Foundries;Casting Shakeout
1 1 5 30400340 9 10022.0 Sec Metal Prod.;;Gray Iron Foundries;Grinding/Cleaning
1 1 6 30400320 1 0 0 14 10022.0 Sec Metal Prod.;;Gray Iron Foundries;Pouring/Casting
10 NA 1 30400310 7 2 0.0 1450.0 Sec Metal Prod.;;Gray Iron Foundries;Inoculation
11 16 1 30400305 0 1 1450.0 Sec Metal Prod.;;Gray Iron Foundries;Annealing Operation
2 11 1 30900207 1 3000.0 Fab Metal Prod.;;Abrasive Blasting of Metal Parts;Shotblast w/ Air
3 6 1 30400350 0 38581.0 Sec Metal Prod.;;Gray Iron Foundries;Sand Grinding / Handling
4 13 1 40200110 5 0.0 25520.0 Surface Coat Oper;;Application - Gen.;Paint: Solvent-Base
5 8 2 30400350 4457 7300.0 Sec Metal Prod.;;Gray Iron Foundries;Sand Grinding / Handling
6 9 1 39999999 0 7306.0 MISC MANU IND;MISCELLANEOUS INDUSTRIAL PROCESSES;SEE COMMENT **
6 9 2 39999999 0 7306.0 MISC MANU IND;MISCELLANEOUS INDUSTRIAL PROCESSES;SEE COMMENT **
6 9 3 39999999 0 7306.0 MISC MANU IND;MISCELLANEOUS INDUSTRIAL PROCESSES;SEE COMMENT **
7 14 1 40202537 1 1238.0 Surface Coat Oper;;of Misc. Metl Parts;Manual Two Coat, Spray and Air Dry
8 10 1 30400354 4 0 0 0.0 289.0 Sec Metal Prod.;;Gray Iron Foundries;Core Ovens
Plant Totals 23 1 4508 0.1
Stack Level
Pointid Stackid Eff.Hgt Height Dia Temp Flow Velocity Annual tons ----------------> Daily tons->
(ft) (ft) (ft) (°F) (cfs) (ft/s) Lat. Long. VOC NOx CO SO2 PM10 VOC NOx
1 1 1447 45 6.00 700 16666.00 8.20 45.0666 83.4492 7 0 0 47 0.0
10 NA 45.0666 83.4492 7 2 0.0
11 16 21 21 2.40 45.0666 83.4492 0 1
2 11 26 26 2.00 70 16666.00 18.50 45.0666 83.4492 1
3 6 25 25 3.00 70 16666.00 66.00 45.0666 83.4492 0
4 13 35 35 2.83 70 16666.00 2.40 45.0666 83.4492 5 0.0
5 8 21 21 2.00 70 16666.00 76.30 45.0666 83.4492 4457
6 9 40 40 1.00 16666.00 98.40 45.0666 83.4492 1
7 14 20 20 2.00 70 45.0666 83.4492 1
8 10 45 45 2.10 300 45.0666 83.4492 4 0 0 0.0
Plant Totals 23 1 4508 0.1
Segment Level - Controls(Not reported for pollutants with no control)
Control Rule
Pointid Stackid Seg. SCC Pollutant Eff. Eff. Primary Control Secondary control
3 6 1 30400350 PM10 99.5 100
SCC Descriptions
SCC SCC Descriptions SCC Units
30400303 Sec Metal Prod.;;Gray Iron Foundries;Electric Induction Furnace Tons of Metal Charged
30400305 Sec Metal Prod.;;Gray Iron Foundries;Annealing Operation Tons Processed
30400310 Sec Metal Prod.;;Gray Iron Foundries;Inoculation Tons of Metal Inoculated
30400315 Sec Metal Prod.;;Gray Iron Foundries;Charge Handling Tons of Metal Charged
30400320 Sec Metal Prod.;;Gray Iron Foundries;Pouring/Casting Tons of Metal Charged
30400325 Sec Metal Prod.;;Gray Iron Foundries;Castings Cooling Tons of Metal Charged
30400331 Sec Metal Prod.;;Gray Iron Foundries;Casting Shakeout Tons of Metal Charged
30400340 Sec Metal Prod.;;Gray Iron Foundries;Grinding/Cleaning Tons of Metal Charged
30400350 Sec Metal Prod.;;Gray Iron Foundries;Sand Grinding / Handling Tons Sand Handled
30400354 Sec Metal Prod.;;Gray Iron Foundries;Core Ovens Gallons of Core Oil Used
30900207 Fab Metal Prod.;;Abrasive Blasting of Metal Parts;Shotblast w/ Air Tons Shot Consumed
39999999 MISC MANU IND;MISCELLANEOUS INDUSTRIAL PROCESSES;SEE COMMENT ** Tons Processed
40200110 Surface Coat Oper;;Application - Gen.;Paint: Solvent-Base Gallons of Coating
40202537 Surface Coat Oper;;of Misc. Metl Parts;Manual Two Coat, Spray and Air Dry 1000 Sq. Ft. Product Surface Area Coated
1996 NET Plant Detail Report 07/13/01
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