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Effluent Guidelines

Fertilizer Manufacturing Effluent Guidelines

""EPA initially promulgated the Fertilizer Manufacturing Effluent Guidelines and Standards (40 CFR Part 418) in 1974 and 1975, and amended the regulation between 1975 and 1987. The regulation covers directHelpdirect dischargerA point source that discharges pollutants to waters of the United States, such as streams, lakes, or oceans. and indirectHelpindirect dischargerA facility that discharges pollutants to a publicly owned treatment works (municipal sewage treatment plant). dischargers. The Effluent Guidelines and Standards are incorporated into NPDES permits for direct dischargers and permits or other control mechanisms for indirect dischargers (see Pretreatment Program).

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What is the Fertilizer Manufacturing Industry?

The industry manufactures five basic fertilizer chemicals: phosphate, ammonia, urea, ammonium nitrate and nitric acid. "Straight" fertilizers contain only a single nutrient. "Mixed" fertilizers contain two or more primary nutrients. Mixed fertilizers can be produced by chemically reacting different ingredients and utilizing the chemical reaction as the binding force; or simply by mechanically blending together straight fertilizers.

The fertilizer industry is composed of multi-product manufacturing plants. Phosphate-based products and ammonia-based products are typically produced at different plants.

Phosphate fertilizer manufacturing comprises two principal units: production of sulfuric acid, derived from elemental sulfur, and wet process phosphoric acid, derived from phosphate rock. Principal products include phosphoric acid, normal superphosphate, triple superphosphate, and ammonium phosphates. Some phosphate plants also produce fluosilicic acid, which is commonly used for fluoridation of drinking water.

Ammonia is manufactured using atmospheric nitrogen and hydrogen derived from natural gas or petroleum refinery byproducts. Ammonia is sold as a straight ferilizer, and is used to manufacture urea, ammonium nitrate and nitric acid products.

Wastestreams include:
  • Process condensate
  • Treatment plant effluent
  • Cooling tower blowdown
  • Boiler blowdown
  • Gypsum pond water
  • Crystal wash water (formulated fertilizer plants)
  • Compressor blowdown (ammonia plants)
  • Spills and leaks
  • Surface runoff from precipitation
Fertilizer manufacturing is included within the following NAICS groups:
  • 325311: Nitrogenous Fertilizer Manufacturing
  • 325312: Phosphatic Fertilizer Manufacturing
  • 325314: Fertilizer (Mixing Only) Manufacturing

The NAICS listing is provided as a guide and does not define the coverage of the Fertilizer Manufacturing category. For precise definitions of coverage, see the applicability sections in 40 CFR Part 418.

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Pollutants and Subcategories

Regulated Pollutants

Effluent limitations vary by subcategory. Some wastestreams have zero discharge requirements.
  • ammonia
  • BOD5
  • fluoride
  • nitrate
  • organic nitrogen
  • pH
  • total phosphorous
  • TSS

Regulation Subcategories

  1. Phosphate
  2. Ammonia
  3. Urea
  4. Ammonium Nitrate
  1. Nitric Acid
  2. Ammonium Sulfate Production
  3. Mixed and Blend Fertilizer Production

Rulemaking History

Amendments

In addition to the BCT amendments, portions of Part 418 were revised between 1975 and 1987 pursuant to litigation. For the current regulatory requirements see 40 CFR Part 418.

Initial Rulemaking

1975 rule

Subparts F, G; BPT, BAT, NSPS, PSNS
    • Final rule (January 14, 1975)
    • Development Document (January 1975)
      Industry description, wastewater characterization, treatment technologies, regulatory compliance cost estimates and pollutant loadings for the final rule
    • Proposed rule (October 7, 1974)

1974 rule

Subparts A-E; BPT, BAT, NSPS, PSNS
    • Final rule (April 8, 1974)
    • Development Document (March 1974)
      Industry description, wastewater characterization, treatment technologies, regulatory compliance cost estimates and pollutant loadings for the final rule
    • Proposed rule (December 7, 1973)

Additional Information

For additional information regarding Fertilizer Manufacturing Effluent Guidelines, please contact Ahmar Siddiqui (siddiqui.ahmar@epa.gov) or 202-566-1044.

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